Efficient automatic L-shaped sleeve film sealing and cutting machine
By designing an automated L-shaped membrane sealing and cutting machine, the existing membrane packaging technology is solved, and efficient and automated product packaging is achieved, and production quality is improved.
Patent Information
- Application Number
- CN202422080885.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing membrane packaging technology relies on manual operation, is inefficient, high cost and is susceptible to human factors, resulting in poor packaging and affecting product quality.
An efficient automatic L-shaped membrane sealing and cutting machine is designed, including a workbench, membrane sleeve mechanism, sealing mechanism and membrane cutting mechanism, and the automated packaging process is realized through the transmission mechanism, cleaning components, unwinding components, deploying parts, heating knives and membrane cutting mechanism.
The automatic film packaging of the product is realized, which improves packaging efficiency and production quality, and reduces manual operation errors and costs.
Smart Images

Figure CN223001756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film encapsulation, in particular to an efficient automatic L-shaped film encapsulation and cutting machine. Background Technique
[0002] Film encapsulation is a packaging technology that is widely used in various fields, such as food, medicine, cosmetics, electronic products, etc. It encapsulates products by using transparent or semi-transparent film materials to achieve the purposes of protecting, displaying, and enhancing the aesthetics of products.
[0003] Currently, in the existing product packaging field, generally, the film is directly covered on the product surface manually, and then heat processing is carried out for encapsulation, thus completing the film encapsulation of the product. However, the above-mentioned manual encapsulation method has low encapsulation efficiency and requires a large amount of manpower and material resources. It increases the production cost expenditure, and the manual encapsulation is easily affected by human factors and may lead to poor encapsulation, affecting the encapsulation effect of the product. Content of the Utility Model
[0004] In order to overcome the deficiencies of the prior art solutions, the utility model provides an efficient automatic L-shaped film encapsulation and cutting machine, which can effectively solve the problems raised in the background technique.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0006] An efficient automatic L-shaped film encapsulation and cutting machine includes a workbench, a film encapsulation mechanism, a sealing mechanism, and a film cutting mechanism; a transmission mechanism for product transmission is provided on the workbench; a cleaning component for product cleaning is provided on the transmission mechanism; the film encapsulation mechanism includes a film unwinding component and an unfolding member; the film unwinding component is provided on the workbench and on one side of the input end of the transmission mechanism for the transmission supply of the shrink film; the unfolding member is provided on the input end of the transmission mechanism and on one side of the film unwinding component for unfolding the two-layer folded shrink film; the sealing mechanism is provided on the workbench and on one side of the middle part of the transmission mechanism; a heating knife is provided inside the sealing mechanism; the heating knife is provided on one side of the transmission mechanism for sealing the shrink film; the film cutting mechanism is provided on the workbench and at the output end of the transmission mechanism for cutting the shrink film between two products.
[0007] Optionally, the cleaning component includes a position sensor and a cleaning bracket; the position sensor and the cleaning bracket are arranged before and after the input end of the transmission mechanism; cylinders and air jet plates are arranged left and right on the cleaning bracket; the output end of the cylinder is connected to one end of the air jet plate; a plurality of groups of air jet nozzles are arranged at equal intervals at the bottom end of the air jet plate, and one end of the air jet nozzle passes through the top end of the cleaning bracket; a baffle for preventing dust diffusion is provided on one side of the cleaning bracket close to the unfolding member.
[0008] Optionally, a first lifting assembly is provided between the unfolding member and the workbench; the first lifting assembly includes a guiding frame and a first lifting driving member; the guiding frame is arranged on the workbench and is located between the transmission mechanism and the unwinding assembly; a first fixing plate slidably connected to the guiding frame is arranged inside the guiding frame, and the first fixing plate is connected to the unfolding member; the first lifting driving member is arranged at the top end of the guiding frame, and the output end of the first lifting driving member is connected to the first fixing plate.
[0009] Optionally, the film sleeving mechanism further includes a guiding assembly; the guiding assembly includes a guiding plate; the guiding plate is connected to the transmission mechanism through a movable frame; the movable frame is rotatably connected to the transmission mechanism.
[0010] Optionally, the sealing mechanism includes a sealing bracket and a second fixing plate; the sealing bracket is arranged on one side of the middle part of the transmission mechanism, a first runner is arranged at the top end of the sealing bracket, and the first runner is connected to the second fixing plate through a first screw rod; two groups of transmission belts distributed up and down and two groups of guide wheels distributed up and down are arranged on one side of the second fixing plate close to the transmission mechanism; the guide wheels are located on one side of the input end of the transmission belts; the bottom end of the heating knife has a V-shaped opening, and the V-shaped opening is located between the two groups of transmission belts.
[0011] Optionally, a second lifting driving member is arranged between the heating knife and the second fixing plate; the lifting driving member is located on one side of the second fixing plate far from the transmission belts.
[0012] Optionally, the film cutting mechanism includes a film cutting bracket, a third fixing plate and a sealing knife seat; the film cutting bracket straddles the output end of the transmission mechanism, a second runner is arranged at the top end of the film cutting bracket, and the second runner is connected to the third fixing plate through a second screw rod; a third lifting driving member is arranged at the top end of the third fixing plate, a cutting knife is arranged at the bottom end of the third fixing plate, and the cutting knife is connected to the output end of the third lifting driving member; a heating member is arranged on the third fixing plate; the heating member is arranged on one side of the cutting knife and is in contact with the cutting knife; the sealing knife seat is arranged inside the transmission mechanism and is located below the cutting knife.
[0013] Optionally, limiting shafts are respectively arranged at two ends of the cutting knife; buffer blocks corresponding to the limiting shafts are arranged on the sealing knife seat.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The high-efficiency automatic L-shaped film sleeving and sealing and cutting machine of the present utility model has at least one of the following beneficial effects during use:
[0016] By setting up a cleaning component, a film sleeving mechanism, a sealing mechanism, and a film cutting mechanism, the staff places the product on the conveying mechanism and transports the product through the conveying mechanism. The dust on the surface of the product is cleaned by the cleaning component. Then, the shrink film is supplied through the unwinding component, and the two-layer folded shrink film is unfolded by the unfolding part. During the transportation process, the product is preliminarily wrapped by the shrink film. After wrapping, it is transported to the sealing mechanism, and the opening of the shrink film is heated and sealed by the heating knife. Then, the shrink film between two products is heat-sealed and cut by the film cutting mechanism, thereby realizing the automatic packaging of the product, improving the packaging efficiency and the production quality of the packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a schematic diagram of the overall structure of an efficient automatic L-shaped film sleeving and sealing cutter of the present utility model;
[0018] Figure 2 FIG. is a schematic diagram of the overall structure of the cleaning component of the present utility model;
[0019] Figure 3 FIG. is a schematic diagram of the overall structure of the film sleeving mechanism of the present utility model;
[0020] Figure 4 FIG. is a schematic diagram of the overall structure of the sealing mechanism of the present utility model;
[0021] Figure 5 FIG. is a schematic diagram of the overall structure of the film cutting mechanism of the present utility model.
[0022] Reference numerals in the figures:
[0023] 10, workbench; 11, conveying mechanism; 20, cleaning component; 21, position sensor; 22, cleaning bracket; 23, cylinder; 24, air jet plate; 25, air jet nozzle; 30, unwinding component; 31, unfolding part; 311, first lifting drive part; 312, guide frame; 313, first fixing plate; 32, guide plate; 40, sealing mechanism; 41, heating knife; 411, V-shaped opening; 42, sealing bracket; 43, second fixing plate; 44, first runner; 45, first screw; 46, guide wheel; 47, conveyor belt; 48, second lifting drive part; 50, film cutting mechanism; 51, film cutting bracket; 52, third fixing plate; 54, sealing knife seat; 55, second runner; 56, second screw; 57, third lifting drive part; 58, cutting knife; 581, limiting shaft; 59, heating part. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] As Figures 1-5 shown, the present invention provides an efficient automatic L-shaped film sleeving and sealing machine, which includes a workbench 10, a film sleeving mechanism, a sealing mechanism 40, and a film cutting mechanism 50. A transmission mechanism 11 for product transmission is provided on the workbench 10. A cleaning assembly 20 for product cleaning is provided on the transmission mechanism 11. The film sleeving mechanism includes a film unwinding assembly 30 and an unfolding member 31. The film unwinding assembly 30 is provided on the workbench 10 and is located on one side of the input end of the transmission mechanism 11 for the transmission and supply of the shrink film. The unfolding member 31 is provided on the input end of the transmission mechanism 11 and is located on one side of the film unwinding assembly 30 for unfolding the two-layer folded shrink film. The sealing mechanism 40 is provided on the workbench 10 and is located on one side of the middle of the transmission mechanism 11. A heating knife 41 is provided inside the sealing mechanism 40. The heating knife 41 is provided on one side of the transmission mechanism 11 for sealing the shrink film. The film cutting mechanism 50 is provided on the workbench 10 and is located at the output end of the transmission mechanism 11 for cutting the shrink film between two products.
[0026] The film unwinding mechanism mainly consists of a film unwinding roller and an adjusting roller. A driving motor for driving the film unwinding roller is provided below the film unwinding roller. The adjusting roller is located in front of the film unwinding roller. There are multiple groups of adjusting rollers, which are reasonably distributed according to the required tension of the shrink film to ensure the flatness of the shrink film.
[0027] By setting the cleaning assembly 20, the film sleeving mechanism, the sealing mechanism 40, and the film cutting mechanism 50, the staff places the product on the transmission mechanism 11 and transports the product through the transmission mechanism 11. The dust on the surface of the product is cleaned by the cleaning assembly 20. Then, the shrink film is supplied through the film unwinding assembly 30 and the two-layer folded shrink film is unfolded by the unfolding member 31. During the transportation process, the product is preliminarily wrapped by the shrink film. After wrapping, it is transported to the sealing mechanism 40, and the opening of the shrink film is heated and sealed by the heating knife. Then, the shrink film between two products is heat-sealed and cut by the film cutting mechanism 50, thereby realizing the automatic packaging of the product and improving the packaging efficiency and production quality of the packaging.
[0028] Further, the cleaning assembly 20 includes a position sensor 21 and a cleaning bracket 22. The position sensor 21 and the cleaning bracket 22 are arranged front and back at the input end of the transmission mechanism 11. The position sensor 21 is a grating sensor for detecting whether the product is transported to the location where the cleaning assembly 20 is located. The cleaning bracket 22 is provided with cylinders 23 and jet plates 24 distributed left and right. The output end of the cylinder 23 is connected to one end of the jet plate 24. A plurality of groups of jet nozzles 25 are arranged at equal intervals at the bottom end of the jet plate 24, and one end of the jet nozzle 25 passes through the top end of the cleaning bracket 22. A baffle for preventing dust diffusion is arranged on one side of the cleaning bracket 22 close to the unfolding member 31, and the baffle is made of a soft material. When the position sensor 21 detects the product, the cylinder 23 is activated and transmits gas into the jet plate 24, and the surface of the product is jet-blown through a plurality of groups of jet nozzles 25 to blow away the dust on the product, avoiding the influence of dust on the packaging of the product. Moreover, by arranging the baffle, the dust is prevented from blowing into the unfolding member 31, improving the packaging effect of the product.
[0029] Further, a first lifting assembly is arranged between the unfolding member 31 and the workbench 10. The first lifting assembly includes a guide frame 312 and a first lifting driving member 311. The guide frame 312 is arranged on the workbench 10 and is located between the transmission mechanism 11 and the unwinding assembly 30. A first fixing plate 313 slidably connected to the guide frame 312 is arranged in the guide frame 312, and the first fixing plate 313 is connected to the unfolding member 31. The first lifting driving member 311 is a motor. The first lifting driving member 311 is arranged at the top end of the guide frame 312, and the output end of the first lifting driving member 311 is connected to the first fixing plate 313. When the first lifting driving member 311 is started, the first lifting driving member 311 drives the first screw rod 45 to rotate, and the first screw rod 45 drives the first fixing plate 313 to move up or down, thereby adjusting the height of the unfolding member 31 to adapt to products of different heights.
[0030] Furthermore, the film sleeving mechanism further includes a guiding assembly. The guiding assembly includes a guiding plate 32. The guiding plate 32 is connected to the transmission mechanism 11 through a movable frame. The movable frame is rotatably connected to the transmission mechanism 11. By arranging the guiding plate 32, the product is guided so that the product can accurately enter into the shrink film, thereby completing the preliminary wrapping of the product.
[0031] Further, the sealing mechanism 40 includes a sealing bracket 42 and a second fixing plate 43. The sealing bracket 42 is arranged on one side of the middle part of the transmission mechanism 11. A first runner 44 is provided at the top of the sealing bracket 42. The first runner 44 and the second fixing plate 43 are connected by a first screw rod 45. On the side of the second fixing plate 43 close to the transmission mechanism 11, there are two sets of transmission belts 47 distributed up and down and two sets of guide wheels 46 distributed up and down. The guide wheels 46 are located on the input side of the transmission belts 47. The bottom end of the heating knife 41 has a V-shaped opening 411, and the V-shaped opening 411 is located between the two sets of transmission belts 47. The shrink film after wrapping the product is transmitted by the guide wheels 46 and the transmission belts 47, and the opening of the shrink film is heat-sealed through the V-shaped opening 411 of the heating knife 41, thereby realizing the sealing of the shrink film, improving the sealing efficiency of the shrink film, and also adjusting the height of the second fixing plate 43 through the first runner 44 and the first screw rod 45, so that the positions of the guide wheels 46 and the transmission belts 47 can be adapted to products of different heights.
[0032] Furthermore, a second lifting driving member 48 is arranged between the heating knife 41 and the second fixing plate 43, and the second lifting driving member 48 is a cylinder 23. The lifting driving member is located on the side of the second fixing plate 43 away from the transmission belt 47. By setting the second lifting driving member 48, the height of the heating knife 41 is adjusted to be adapted to products of different heights.
[0033] Further, the film cutting mechanism 50 includes a film cutting bracket 51, a third fixing plate 52 and a sealing knife seat 54. The film cutting bracket 51 straddles the output end of the transmission mechanism 11. A second runner 55 is provided at the top of the film cutting bracket 51. The second runner 55 and the third fixing plate 52 are connected by a second screw rod 56. A third lifting driving member 57 is provided at the top of the third fixing plate 52, and the third lifting driving member 57 is a cylinder 23. A cutting knife 58 is provided at the bottom end of the third fixing plate 52, and the cutting knife 58 is connected to the output end of the third lifting driving member 57. A heating member 59 is provided on the third fixing plate 52. The heating member 59 is arranged on one side of the cutting knife 58 and abuts against the cutting knife 58. The sealing knife seat 54 is arranged in the transmission mechanism 11 and is located below the cutting knife 58. After the shrink film is sealed, the third lifting driving member 57 is started, and the third lifting driving member 57 drives the cutting knife 58 to move downwards and abut against the sealing knife seat 54, thereby heat-sealing and cutting the shrink film between the two products, and further completing the cutting on both sides of the shrink film. The height of the third fixing plate 52 is also adjusted through the second runner 55 and the second screw rod 56, so that the position of the cutting knife 58 can be adapted to products of different heights.
[0034] Furthermore, limiting shafts 581 are respectively arranged at both ends of the cutting knife 58. Buffer blocks corresponding to the limiting shafts 581 are arranged on the sealing knife seat 54. By setting the limiting shafts 581 and the buffer blocks, it is avoided that the cutting knife 58 exceeds the stroke during cutting, and the service life of the cutting knife 58 is improved.
[0035] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A highly efficient automatic L-shaped film sealing and cutting machine, characterized in that: include: A workbench, wherein a conveying mechanism for product conveying is disposed on the workbench; a cleaning component for product cleaning is disposed on the conveying mechanism; The film covering mechanism comprises an unwinding assembly and an unfolding member; the unwinding assembly is arranged on the workbench and located at one side of the input end of the transmission mechanism, and is used for the transmission and supply of the shrink film; the unfolding member is arranged on the input end of the transmission mechanism and located at one side of the unwinding assembly, and is used for unfolding the two-layer folded shrink film; A sealing mechanism, the sealing mechanism is arranged on the workbench and is located on one side of the middle part of the transmission mechanism; a heating knife is provided in the sealing mechanism; the heating knife is arranged on one side of the transmission mechanism and is used for shrink film sealing; The film cutting mechanism is arranged on the workbench and located at the output end of the transmission mechanism, and is used for cutting the shrink film between two products.
2. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 1, characterized in that: The cleaning component includes a position sensor and a cleaning bracket; the position sensor and the cleaning bracket are arranged at the front and rear of the input end of the transmission mechanism; the cleaning bracket is provided with a cylinder and a jet plate distributed on the left and right; the output end of the cylinder is connected to one end of the jet plate; the bottom end of the jet plate is provided with a plurality of groups of jet nozzles distributed at equal intervals, and one end of the jet nozzle passes through the top end of the cleaning bracket; the cleaning bracket is provided with a baffle for preventing dust from spreading on the side close to the unfolding member.
3. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 1 is characterized in that: A first lifting assembly is provided between the unfolding member and the workbench; the first lifting assembly includes a guide frame and a first lifting drive member; the guide frame is provided on the workbench and is located between the transmission mechanism and the unwinding assembly; a first fixed plate slidably connected to the guide frame is provided in the guide frame, and the first fixed plate is connected to the unfolding member; the first lifting drive member is provided at the top of the guide frame, and the output end of the first lifting drive member is connected to the first fixed plate.
4. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 3 is characterized in that: The film sleeve mechanism also includes a guide assembly; the guide assembly includes a guide plate; the guide plate is connected to the transmission mechanism via a movable frame; the movable frame is rotatably connected to the transmission mechanism.
5. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 1 is characterized in that: The sealing mechanism includes a sealing bracket and a second fixed plate; the sealing bracket is arranged on one side of the middle part of the transmission mechanism, and a first rotating wheel is arranged on the top of the sealing bracket, and the first rotating wheel and the second fixed plate are connected by a first screw; the second fixed plate is provided with two groups of vertically distributed conveyor belts and two groups of vertically distributed guide wheels on one side close to the transmission mechanism; the guide wheels are located on the input end side of the conveyor belt; the bottom end of the heating knife has a V-shaped opening, and the V-shaped opening is located between the two groups of conveyor belts.
6. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 5, characterized in that: A second lifting drive member is provided between the heating knife and the second fixing plate; the lifting drive member is located on a side of the second fixing plate away from the conveyor belt.
7. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 1, characterized in that: The film cutting mechanism includes a film cutting bracket, a third fixed plate and a sealing knife seat; the film cutting bracket spans the output end of the transmission mechanism, a second rotating wheel is provided at the top of the film cutting bracket, and the second rotating wheel is connected to the third fixed plate by a second screw; a third lifting drive member is provided at the top of the third fixed plate, a cutter is provided at the bottom of the third fixed plate, and the cutter is connected to the output end of the third lifting drive member; a heating member is provided on the third fixed plate; the heating member is provided on one side of the cutter and conflicts with the cutter; the sealing knife seat is provided in the transmission mechanism and is located below the cutter.
8. The high-efficiency automatic L-shaped film sealing and cutting machine according to claim 7, characterized in that: The two ends of the cutter are respectively provided with limiting shafts; the sealing knife seat is provided with a buffer block corresponding to the limiting shafts.