Disc disassembling and yeast stacking clamp for wrapping yeast

Abstract

The utility model belongs to the technical field of koji block transfer, and particularly discloses a disc disassembling and koji stacking clamp for koji packaging, which comprises a base, a koji stacking assembly is arranged on the base, the koji stacking assembly comprises a plurality of first power assemblies arranged on one side of the base in the length direction, and a clamping plate is arranged at the movable end of each first power assembly. A baffle is arranged on the other side of the base in the length direction; the wrapping curve is clamped between the baffle and the clamping plate in the length direction. The device not only can be used for clamping and stacking koji, but also can be used for disassembling and clamping trays, so that the automatic operation of the whole process is realized; in addition, the disc disassembling and yeast stacking clamp can clamp the flat surface of the wrapping yeast in the length direction, and therefore the disc disassembling and yeast stacking clamp can be suitable for clamping the wrapping yeast. In addition, a plurality of first power assemblies are arranged to clamp the wrapped yeast, and each wrapped yeast is clamped by the independent first power assembly, so that the problem of yeast block differentiation caused by inconsistent yeast block sizes or inconsistent yeast block fermentation degrees is effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of curved block transportation, in particular to a disassembly tray and stacking curved jig for bagged koji. Background Art

[0002] In the brewing process, after the fermented grains are steamed, koji medicine needs to be added to the fermented grains during the cooling process for subsequent fermentation in the cellar. The koji medicine is made by a koji making machine. The koji blocks made by the koji making machine need to be placed on a koji rack and then moved to a koji room for fermentation. After fermentation, the koji blocks need to be disassembled from the koji rack onto a tray for bundling and packing and storing in the warehouse.

[0003] The inventor of this application is committed to the research of intelligent brewing equipment, and in 2020, applied for an automatic koji stacking device with the publication number of CN213536558U, which includes a robot and a base connected to the robot. At least one koji holding mechanism and a power mechanism for driving the koji holding mechanism are arranged on the base; the koji holding mechanism includes two parallel slides slidably connected to the base, and clamping plates are evenly arranged at the bottom of the slides. The distance between adjacent clamping plates matches the width of the koji block; the power mechanism includes a cylinder connected to the base. The movable end of the cylinder is sequentially hinged with a first connecting plate and a second connecting plate, and the middle of the second connecting plate is hinged to the base; one end of one side of the second connecting plate is hinged to one slide through a third connecting plate; the other side of the second connecting plate is hinged to the other slide through a fourth connecting plate.

[0004] Limited by different types of koji blocks, the koji blocks include brick koji and bagged koji. The above application is used for clamping brick koji, and the brick koji is clamped by clamping plates. Since the brick koji has a flat structure, there is no problem in clamping the brick koji by the clamping plates. However, one surface of the bagged koji has an arc-shaped protrusion. If two clamping plates are used to clamp the bagged koji again, then the arc-shaped protrusion surface of the bagged koji is in point contact, and the bagged koji will shake during the clamping process, and there is a risk of the bagged koji falling off; moreover, due to the shaking of the bagged koji, the posture of the bagged koji will be randomly large, for example, the bagged koji is skewed, which causes the robot to be unable to accurately place the bagged koji on the koji rack for storage, increasing the difficulty for the robot to place the bagged koji. It can be seen that the above automatic koji stacking device is not applicable to the grasping of bagged koji, so a new device is urgently needed to grasp the bagged koji. Summary of the Utility Model

[0005] Aiming at the technical problem that the existing automatic koji stacking device is not applicable to the grasping and transportation of bagged koji, the utility model provides a disassembly tray and stacking curved jig for bagged koji.

[0006] The technical solution adopted by the present utility model is as follows: A disassembly and stacking jig for bag bends includes a base, on which a joint connected to a robot is provided. A stacking component is arranged on the base. The stacking component includes a number of first power components arranged on one side in the length direction of the base. The first power components are arranged adjacent to each other. The fixed end of the first power component is connected to the base, and a clamping plate is arranged at the movable end of the first power component. A baffle is arranged on the other side in the length direction of the base. When bending the bag, the bag bend is clamped between the baffle and the clamping plate in the length direction, and at least two clamping plates are aligned in the width direction of each bag bend.

[0007] Furthermore, flexible silicone pads are arranged on the inner sides of the clamping plate and the baffle.

[0008] Furthermore, the first power component is a cylinder.

[0009] Furthermore, a shaping component is also included; when unloading the bend, the shaping component is used to guide the bag bend to fall vertically.

[0010] Furthermore, the shaping component includes a second power component arranged on the base. The second power component is arranged below the first power component. The fixed end of the second power component is connected to the base, and a shaping plate is arranged at the movable end of the second power component. During the process of the first power component retracting, the second power component drives the shaping plate to move towards the bag bend, and after moving, the shaping plate is spaced a certain distance from the bag bend.

[0011] Furthermore, after moving, the shaping plate is spaced 3 mm to 8 mm from the bag bend.

[0012] Furthermore, the second power component is a cylinder.

[0013] Furthermore, a disassembly component is also included, and the disassembly component is used to grab and transfer the tray.

[0014] Furthermore, there are four disassembly components, which are arranged in a square on the base; the disassembly component includes a third power component. The fixed end of the third power component is connected to the base, and an L-shaped insertion plate is arranged at the movable end of the third power component. The third power component can drive the insertion plate to rotate vertically and can also drive the insertion plate to move horizontally; the third power component can drive the insertion plate to rotate and move into the insertion hole of the tray.

[0015] Furthermore, the third power component is a cylinder.

[0016] The beneficial effects of the present utility model are:

[0017] 1. The unpacking and palletizing jig for the bag-shaped koji of the present utility model clamps the flat surface of the bag-shaped koji in the length direction, so it can be applied to the clamping of the bag-shaped koji. Moreover, the present application is provided with a number of first power components to clamp the bag-shaped koji, so that each bag-shaped koji is clamped by a separate first power component, effectively solving the problem of koji differentiation caused by inconsistent koji block sizes or inconsistent koji fermentation degrees.

[0018] 2. In the present utility model, since one koji block corresponds to at least two first power components, it can ensure that the koji block is stably clamped between the baffle and the clamping plate, avoiding the koji block from falling off.

[0019] 3. The present utility model can shape and limit the bag-shaped koji, reducing the free space of the bag-shaped koji, so that the gap between the bag-shaped koji and the unpacking and palletizing jig is small when the bag-shaped koji falls freely, thereby reducing the drop height of the bag-shaped koji falling freely, ensuring that the bag-shaped koji accurately falls to the designated location on the pallet, avoiding the bag-shaped koji from swaying and tilting during the falling process, ensuring that the bag-shaped koji stacked on the pallet is regular, and thus making the koji block stack after bundling and packing more firm.

[0020] 4. The present utility model can not only be used for clamping and palletizing the bag-shaped koji, but also for unpacking and clamping the pallet, realizing the automated operation of the whole process and improving the automation degree of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a perspective view of the present utility model.

[0022] Figure 2 is a front view of the present utility model.

[0023] Figure 3 is Figure 2 the left view of

[0024] Figure 4 is a perspective view of the koji palletizing component of the present utility model grasping the bag-shaped koji.

[0025] Figure 5 is a front view of the koji palletizing component of the present utility model grasping the bag-shaped koji.

[0026] Figure 6 is a perspective view of the unpacking component of the present utility model grasping the pallet.

[0027] Figure 7 is a schematic diagram of the bundling of the bag-shaped koji and the pallet of the present utility model.

[0028] The labels in the figure are:

[0029] 1. Base; 101. Connector

[0030] 2. Koji palletizing component; 202. Clamping plate; 203. Baffle

[0031] 3. Shaping component; 301. Second power component; 302. Shaping plate;

[0032] 4. Tray removing component; 401. Third power component; 402. Inserting plate;

[0033] 5. Tray; 501. Jack;

[0034] 6. Baobaoqu (a type of curved block). Detailed implementation mode

[0035] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "front", "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0036] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] The following is a further description of the present utility model in conjunction with the attached Figures 1-7 drawings.

[0038] Embodiment 1

[0039] To understand the solution of the present utility model, it is necessary to first understand the classification of curved blocks and the koji-making process. At present, curved blocks are mainly divided into brick koji and baobaoqu. Brick koji has a square structure, similar to a brick; Baobaoqu is based on brick koji, with a convex arc portion provided on one surface of the brick koji, as Figure 5 shown. The koji-making process is as follows: The koji-making machine makes curved blocks, and the made curved blocks need to be placed on the koji rack by a robot and then moved to the koji room for fermentation. After fermentation, the curved blocks need to be disassembled from the koji rack by a robot onto the tray for bundling and packing and then stored in the warehouse. Referring to Figure 6 , jacks 501 are provided on the tray 5.

[0040] In view of the technical problems existing in the background art, the present utility model provides a tray removing and koji stacking fixture for baobaoqu.

[0041] In the specific technical solution, referring to Figure 1, the unpacking and code-curving fixture includes a base 1, on which a joint 101 connected to a robot (not shown in the figure) is provided, and a code-curving assembly 2 is provided on the base 1.

[0042] Among them, the code-curving assembly 2 includes a number of first power assemblies 201 arranged on one side of the base 1 in the length direction. The first power assemblies 201 are arranged adjacent to each other. The fixed end of the first power assembly 201 is connected to the base 1, and a clamping plate 202 is provided at the movable end of the first power assembly 201. The first power assembly 201 is a cylinder. A baffle 203 is provided on the other side of the base 1 in the length direction. Refer to Figure 4 and Figure 5 , when clamping the curve, the bagged curve 6 is clamped between the baffle 203 and the clamping plate 202 in the length direction.

[0043] It should be noted that when the inventor of the present application was researching and developing the first power assembly, initially, a cylinder was designed to drive a long plate to clamp all the bagged curves between a long plate and a baffle. However, it was found during use that due to the different sizes of the curve blocks produced by the koji-making machine, there are slight differences, and in addition, the curve blocks will undergo a certain amount of deformation after fermentation. If the clamping method of using a cylinder to drive a long plate is adopted, the larger bagged curves will be clamped between the long plate and the baffle, while the smaller bagged curves, due to their smaller size, cannot contact the long plate or the baffle, resulting in the smaller bagged curves being clamped unstably or not clamped at all, and the curve blocks falling off and being damaged. For this reason, in view of the above technical problems, in this embodiment, the first power assembly 201 is designed as a number of cylinders arranged adjacent to each other, and at least two clamping plates 202 are aligned in the width direction of each bagged curve 6. Refer to Figure 5 , that is to say, at least two first power assemblies 201 act on a single curve block together, so that each bagged curve is tightened by a separate first power assembly 201, effectively solving the problem of curve block differentiation caused by inconsistent curve block sizes or inconsistent fermentation degrees of the curve blocks; moreover, since a single curve block corresponds to at least two first power assemblies 201, it can ensure that the curve block is stably clamped between the baffle and the clamping plate, preventing the curve block from falling off.

[0044] From the above structure and principle, it can be seen that the unpacking and code-curving fixture of the present utility model clamps the flat surface of the bagged curve in the length direction, so it is applicable to the clamping of bagged curves; moreover, the present application is provided with a number of first power assemblies to clamp the bagged curves, and each bagged curve is clamped by a separate first power assembly 201, effectively solving the problem of curve block differentiation caused by inconsistent curve block sizes or inconsistent fermentation degrees of the curve blocks; in addition, each curve block corresponds to at least two first power assemblies 201, which can ensure that the curve block is stably clamped between the baffle and the clamping plate, preventing the curve block from falling off.

[0045] To implement flexible operation and avoid damaging the curved blocks, flexible silicone pads are also provided on the inner sides of the clamping plate 202 and the baffle plate 203 in this embodiment.

[0046] Embodiment Two

[0047] When the tray-unloading and block-curving fixture places the curved blocks, it does not release the curved blocks after the bottom of the curved blocks touches the tray or the lower curved blocks. Instead, there is a certain distance interval. Therefore, after the tray-unloading and block-curving fixture releases the curved blocks, the curved blocks will free-fall for a certain distance. During the free-fall process, the curved blocks have a certain drop height. This may cause the curved blocks that fall onto the tray or the lower curved blocks to be arranged irregularly, with yaw and tilt, and ultimately lead to the curved block stack being not firmly bundled due to irregularity. To address the above technical problems, the following further improvements are made in this embodiment: Referring to Figure 1 , on the basis of Embodiment One, a shaping assembly 3 is further provided on the base in this embodiment; during the unloading of the curved blocks, the shaping assembly 3 is used to guide the bagged curved block 6 to fall vertically.

[0048] Specifically, referring to Figure 3 and Figure 5 , the shaping assembly 3 includes a second power assembly 301 provided on the base 1. The second power assembly 301 is arranged below the first power assembly 201. The fixed end of the second power assembly 301 is connected to the base 1, and the movable end of the second power assembly 301 is provided with a shaping plate 302. The second power assembly 301 is a cylinder; during the retraction process of the first power assembly 201, the second power assembly 301 drives the shaping plate 302 to move towards the bagged curved block 6. After moving, the shaping plate 302 is spaced a certain distance from the bagged curved block 6, and after moving, the shaping plate 302 is spaced 5 mm from the bagged curved block 6.

[0049] Working principle: When the tray-unloading and block-curving fixture reaches above the tray and needs to place the curved blocks onto the tray, the first power assembly 201 retracts, and the second power assembly 301 extends, driving the shaping plate 302 to extend synchronously. After being fully extended, the shaping plate 302 is spaced 5 mm from the curved blocks. It can be seen that the purpose of the extended shaping plate is not to clamp the bagged curved block 6, but to shape and limit the bagged curved block 6, reducing the free space of the bagged curved block, so that the gap between the bagged curved block and the tray-unloading and block-curving fixture is smaller during the free-fall of the bagged curved block, thereby reducing the drop height of the bagged curved block during free-fall, ensuring that the bagged curved block accurately falls to the designated location on the tray, avoiding yaw and tilt of the bagged curved block during the falling process, and ensuring that the bagged curved blocks stacked on the tray are regular, so that the curved block stack after bundling and packing is more firm.

[0050] Embodiment Three

[0051] The foregoing has described the koji-making process, such as Figure 7As shown, after stacking the Baobaoju 6 on the tray 5 and bundling them, a new tray needs to be placed beside the robot. To achieve the automatic grasping of the tray and further improve the degree of automation, referring to Figure 1 , on the basis of the first embodiment, this embodiment also has a tray dismantling component 4 arranged on the base. The tray dismantling component 4 is used to grasp and transfer the tray 5. There are four tray dismantling components 4, which are arranged in a square on the base 1;

[0052] Specifically, referring to Figure 6 , the tray dismantling component 4 includes a third power component 401. The fixed end of the third power component 401 is connected to the base 1. The movable end of the third power component 401 is provided with an L-shaped insertion plate 402. The third power component 401 can drive the insertion plate 402 to rotate vertically and can also drive the insertion plate to move horizontally. The third power component 401 can drive the insertion plate 402 to rotate and move into the jack 501 of the tray 5. The third power component 401 is a cylinder.

[0053] Working principle: When it is necessary to clamp the tray 5, the third power component 401 extends, driving the insertion plate 402 to extend synchronously. Then the third power component 401 drives the insertion plate 402 to rotate 90°. The insertion plate 402 rotates from the horizontal state to the vertical state. Then the third power component 401 drives the insertion plate 402 to retract. During the retraction process of the insertion plate 402, it is inserted into the jack 501 of the tray 5 to fix the tray 5, and then the robot transfers the tray 5.

[0054] From the above structure and working principle, it can be seen that the utility model can not only be used for clamping and stacking the Baobaoju, but also for tray dismantling and clamping, realizing the automated operation of the whole process and improving the degree of automation of the equipment.

[0055] The above specific implementation manners have further elaborated on the purpose, technical solutions and beneficial effects of the utility model. It should be understood that the above are only the specific implementation manners of the utility model and are not used to limit the protection scope of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A clamp for disassembling and encoding a song for bagging a song, comprising a base (1), a joint (101) connected to a robot is arranged on the base (1), and an encoding component (2) is arranged on the base (1), characterized in that: The code song assembly (2) comprises a plurality of first power assemblies (201) arranged on one side of the length direction of the base (1), the plurality of first power assemblies (201) are arranged closely together, the fixed end of the first power assembly (201) is connected to the base (1), the movable end of the first power assembly (201) is provided with a clamping plate (202), and the other side of the length direction of the base (1) is provided with a baffle (203); When the bag curve (6) is clamped in the length direction, the bag curve (6) is clamped between the baffle plate (203) and the clamping plate (202), and each bag curve (6) is aligned with at least two clamping plates (202) in the width direction.

2. The clamp for disassembling and encoding the packaged song as claimed in claim 1, characterized in that: Flexible silicone pads are provided on the inner sides of the clamping plate (202) and the baffle plate (203).

3. The clamp for disassembling and encoding the packaged song as claimed in claim 1, characterized in that: The first power component (201) is a cylinder.

4. The clamp for disassembling and encoding the packaged song as claimed in claim 1, characterized in that: It also includes a shaping component (3); when unloading the bag, the shaping component (3) is used to guide the bag bag (6) to fall vertically.

5. The clamp for disassembling and encoding the packaged song as claimed in claim 4, characterized in that: The shaping assembly (3) comprises a second power assembly (301) arranged on the base (1), the second power assembly (301) being arranged below the first power assembly (201), the fixed end of the second power assembly (301) being connected to the base (1), and the movable end of the second power assembly (301) being provided with a shaping plate (302); During the retraction of the first power assembly (201), the second power assembly (301) drives the shaping plate (302) to move toward the bag curve (6), and after the movement, the shaping plate (302) is spaced a certain distance from the bag curve (6).

6. The clamp for disassembling and stacking the packaged song as claimed in claim 5, characterized in that: After the movement, the shaping plate (302) is spaced 3 mm to 8 mm from the bag curve (6).

7. The clamp for disassembling and encoding the packaged song as claimed in claim 5, characterized in that: The second power component (301) is a cylinder.

8. The clamp for disassembling and stacking the packaged song as claimed in claim 1, characterized in that: It also comprises a tray dismantling assembly (4), which is used for grabbing and transferring the tray (5).

9. The clamp for disassembling and stacking the packaged song as claimed in claim 8, characterized in that: There are four tray disassembly components (4) arranged in a square shape on the base (1); The tray disassembly assembly (4) comprises a third power assembly (401), the fixed end of the third power assembly (401) is connected to the base (1), the movable end of the third power assembly (401) is provided with an L-shaped plug plate (402), the third power assembly (401) can drive the plug plate (402) to rotate in the vertical direction, and can also drive the plug plate to move in the horizontal direction; the third power assembly (401) can drive the plug plate (402) to rotate and move so as to extend into the plug hole (501) of the tray (5).

10. The clamp for disassembling and encoding the packaged song as claimed in claim 9, characterized in that: The third power component (401) is a cylinder.

Images