Automatic carbon residue packing device
Through the design of the automatic packaging device of charcoal slag, the coordination of the placement box and hydraulic cylinder is used to solve the problem of wasted storage space and difficulty of shipping waste packaging bags in the charcoal slag workshop, automatic packaging and collection are realized, manual operation is reduced, and convenience is improved.
Patent Information
- Application Number
- CN202421585895.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The long-term storage of used packaging bags in the charcoal slag workshop leads to wasted space, increasing difficulty in shipping, and requires a lot of manual operation.
An automatic packaging device for charcoal slag is designed to realize automatic packaging and collection of waste packaging bags through the coordination of the placing box and the first hydraulic cylinder. The device includes a mounting base, a placing box, a mounting rack, a hydraulic cylinder and a material pushing mechanism, which can automatically squeeze the used packaging bag into pieces and push out.
It realizes efficient packaging and collection of used packaging bags, saves space, is easy to collect and transport, reduces manual operation, and improves operation convenience.
Smart Images
Figure CN223001865U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste packaging bag packing equipment in a carbon residue workshop, and specifically relates to an automatic carbon residue packing device. Background Technique
[0002] A carbon residue workshop usually refers to a place for processing the remaining carbon residue after coal combustion. Usually, during the collection, transportation, and processing of carbon residue, packaging materials such as ton bags, woven bags, or cardboard boxes may be used to store and transport carbon residue. After these packaging materials are used, if they cannot be recycled, they will become waste packaging bags. During the processing of carbon residue, some by-products may be generated, such as dust, waste activated carbon, etc. These substances also need to be temporarily stored and transferred using packaging bags. Over time, these packaging bags will wear or age and eventually become waste. The waste packaging bags in the carbon residue workshop will increase in number after long-term storage, which will result in a relatively large occupied space, thus causing waste of the site. Moreover, when loading and transporting waste packaging bags, the difficulty of loading the vehicle will increase, resulting in waste of labor. Content of the Utility Model
[0003] In view of the above problems, an automatic carbon residue packing device is provided. Through the cooperation of the placement box and the first hydraulic cylinder, the waste packaging bags can be packed and collected, thereby saving space and facilitating collection and transportation.
[0004] To solve the problems of the prior art, the utility model provides an automatic carbon residue packing device, which includes a mounting base. A placement box is arranged on the mounting base. An inlet and an outlet are respectively arranged on the placement box. An installation frame is arranged on the top of the placement box. A first hydraulic cylinder is arranged on the installation frame. The working end of the first hydraulic cylinder can penetrate through the installation frame. A lower pressing plate is arranged on the working end of the first hydraulic cylinder. A pushing mechanism for pushing materials is also arranged on the placement box.
[0005] Preferably, the pushing mechanism includes a rotating plate and a pushing plate. The rotating plate is arranged at the outlet of the placement box through a positioning pin. The pushing plate is movably arranged on one side of the placement box away from the rotating plate. The placement box is provided with a placement groove for placing the pushing plate.
[0006] Preferably, the placement box is provided with a pushing component. The pushing component includes a second hydraulic cylinder and a connecting plate. The second hydraulic cylinder is arranged on the outer wall surface of the placement box, and the working end of the second hydraulic cylinder can penetrate through the placement box and extend inward. The connecting plate is arranged on the working end of the second hydraulic cylinder, and one side of the connecting plate away from the second hydraulic cylinder is connected to the pushing plate.
[0007] Preferably, a fixing part is provided on the rotating plate, and the fixing part includes a fixing plate and a butterfly bolt; the fixing plate is provided on the rotating plate, and the fixing plate can be abutted against the placement box; the butterfly bolt is provided on the fixing plate, and the working end of the butterfly bolt can pass through the fixing plate and be threadedly connected to the placement box.
[0008] Preferably, a limiting assembly is provided at the feed inlet of the mounting seat, and the limiting assembly includes a flip plate, and the flip plate is rotatably provided at the feed inlet of the placement box, a rotating shaft is provided on the flip plate, and the flip plate is rotatably connected to the placement box via the rotating shaft.
[0009] Preferably, the placement box is provided with a plurality of movable components, and the movable components include a slider and a limit plate; the slider is movably arranged on the placement box, the placement box is provided with a slide groove for the slider to move, and the slider is slidably connected to the rotating shaft; the limit plate is arranged on the placement box by bolts, and the limit plate can be arranged to abut against the slider.
[0010] Preferably, an elastic reset part is provided on the placement box, and the elastic reset part includes a limit shaft and a spring; there are two limit shafts, and the two limit shafts are respectively arranged on the placement box and the slider; the spring is sleeved on the limit shaft, and one end of the spring is abutted against the placement box, and the other end is abutted against the slider.
[0011] Preferably, a plurality of guide components are provided on the mounting frame, and the guide components include a connecting seat, the connecting seat is provided on the lower pressure plate, a guide rod is provided on the connecting seat, and a side of the guide rod away from the connecting seat can pass through the mounting frame.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The utility model can pack and collect the waste packaging bags through the cooperation of the placement box and the first hydraulic cylinder, thereby saving space and facilitating collection and transportation.
[0014] 2. The utility model is provided with the pushing mechanism, so that the block-shaped waste packaging bags can be automatically pushed out of the placement box, thereby eliminating the need for manual labor to take the block-shaped waste packaging bags out of the placement box again, thereby reducing manual operations, saving labor and improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the carbon slag automatic packaging device.
[0016] Figure 2 is a sectional view of the internal three-dimensional structure of the automatic carbon slag packing device Figure 1 。
[0017] Figure 3 is a sectional view of the partial three-dimensional structure of the automatic carbon slag packing device Figure 1 。
[0018] Figure 4 is a sectional view of the internal three-dimensional structure of the automatic carbon slag packing device Figure 2 。
[0019] Figure 5 is a sectional view of the partial three-dimensional structure of the automatic carbon slag packing device Figure 2 。
[0020] The reference numerals in the figure are: 1, mounting seat; 11, limiting component; 111, turning plate; 112, rotating shaft; 12, moving component; 121, limiting plate; 122, slider; 123, chute; 13, elastic reset part; 131, limiting shaft; 132, spring; 2, placing box; 21, feeding port; 22, discharging port; 3, mounting frame; 31, guiding component; 311, guiding rod; 312, connecting seat; 4, first hydraulic cylinder; 41, lower pressing plate; 5, pushing mechanism; 51, rotating plate; 52, pushing plate; 53, placing groove; 54, pushing component; 541, second hydraulic cylinder; 542, connecting plate; 55, fixing part; 551, fixing plate; 552, wing nut. Detailed implementation manners
[0021] To further understand the features, technical means, specific purposes and functions achieved by the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation manners.
[0022] Referring to Figures 1 to 5 As shown, the automatic carbon slag packing device includes a mounting seat 1, a placing box 2 is arranged on the mounting seat 1, a feeding port 21 and a discharging port 22 are respectively arranged on the placing box 2, a mounting frame 3 is arranged on the top of the placing box 2, a first hydraulic cylinder 4 is arranged on the mounting frame 3, the working end of the first hydraulic cylinder 4 can penetrate through the mounting frame 3, a lower pressing plate 41 is arranged on the working end of the first hydraulic cylinder 4, and a pushing mechanism 5 for pushing materials is further arranged on the placing box 2.
[0023] When it is necessary to pack the waste packaging bags in the slag workshop, the relevant staff first puts multiple waste packaging bags into the placement box 2 through the feed port 21 of the placement box 2, and then starts the first hydraulic cylinder 4 on the mounting frame 3 to work. When the working end of the first hydraulic cylinder 4 descends, it will synchronously drive the lower pressing plate 41 to descend, so that the lower pressing plate 41 will squeeze the waste packaging bags during the descent process, thereby squeezing the multiple waste packaging bags into a ball and forming a block structure. After extrusion and forming, the first hydraulic cylinder 4 drives the lower pressing plate 41 to rise, so that the lower pressing plate 41 can be pressed down. The pressing plate 41 is away from the waste packaging bag, so that the pushing mechanism 5 is started again, and the waste packaging bag in block shape is pushed out from the discharge port 22 of the placement box 2, thereby completing the packaging of the waste packaging bag. Through the cooperation of the placement box 2 and the first hydraulic cylinder 4, the waste packaging bags can be packaged and collected, thereby saving space and facilitating collection and transportation. Moreover, through the setting of the pushing mechanism 5, the block-shaped waste packaging bag can be automatically pushed out of the placement box 2, thereby eliminating the need for manual work to take the block-shaped waste packaging bag out of the placement box 2 again, thereby reducing manual operation, saving labor and improving the convenience of operation.
[0024] Reference Figure 2 As shown, the pushing mechanism 5 includes a rotating plate 51 and a pushing plate 52; the rotating plate 51 is arranged at the discharge port 22 of the placement box 2 through a positioning pin; the pushing plate 52 is movably arranged on the side of the placement box 2 away from the rotating plate 51, and the placement box 2 is provided with a placement groove 53 for placing the pushing plate 52.
[0025] When it is necessary to push the block-shaped waste packaging bag out of the placement box 2, first drive the rotating plate 51 to flip, so that the discharge port 22 of the placement box 2 is in an open state, and then drive the push plate 52 to move in the direction close to the rotating plate 51, thereby driving the waste packaging bag to move toward the discharge port 22 of the placement box 2, and through the action of the push plate 52, the waste packaging bag is pushed out of the placement box 2. When it is necessary to push the waste packaging bag out of the placement box 2, move the push plate 52 to the placement slot 53 of the placement box 2, which reduces the volume and prevents the lower pressure plate 41 from being affected during operation.
[0026] Reference Figure 2 and Figure 3As shown, the placement box 2 is provided with a pushing component 54, and the pushing component 54 includes a second hydraulic cylinder 541 and a connecting plate 542; the second hydraulic cylinder 541 is arranged on the outer wall surface of the placement box 2, and the working end of the second hydraulic cylinder 541 can extend inward through the placement box 2; the connecting plate 542 is arranged on the working end of the second hydraulic cylinder 541, and the side of the connecting plate 542 away from the second hydraulic cylinder 541 is connected to the pushing plate 52.
[0027] By driving the second hydraulic cylinder 541 to work, when the working end of the second hydraulic cylinder 541 extends towards the inside of the placement box 2, due to the arrangement of the connecting plate 542, the pushing plate 52 will be synchronously driven to move towards the direction close to the rotating plate 51, thereby directly driving the waste packaging bag out of the placement box 2. And when the pushing plate 52 does not need to work, the pushing plate 52 can also be directly driven by the work of the second hydraulic cylinder 541 to move into the placement groove 53 of the placement box 2, which can further reduce manual operation and further improve the convenience during operation.
[0028] Refer to Figure 2 and Figure 3 As shown, a fixing part 55 is arranged on the rotating plate 51, and the fixing part 55 includes a fixing plate 551 and a wing bolt 552; the fixing plate 551 is arranged on the rotating plate 51, and the fixing plate 551 can be in contact with the placement box 2; the wing bolt 552 is arranged on the fixing plate 551, and the working end of the wing bolt 552 can penetrate through the fixing plate 551 and be threadedly connected with the placement box 2.
[0029] When it is necessary to make the discharge port 22 of the placement box 2 in an open state, first loosen the wing bolt 552, so that the rotating plate 51 can be driven to rotate, and then the discharge port 22 of the placement box 2 is in an open state. When it is necessary to close the discharge port 22 of the placement box 2, first drive the rotating plate 51 to rotate, make the fixing plate 551 in contact with the placement box 2, and then tighten the wing bolt 552. Then, through the action of the rotating plate 51, the discharge port 22 of the placement box 2 is in a closed state. In this way, the fixing method by the wing bolt 552 is simpler and more convenient to operate.
[0030] Refer to Figure 2As shown, a limiting component 11 is provided at the feeding port 21 of the mounting base 1. The limiting component 11 includes a turning plate 111 which is rotatably arranged at the feeding port 21 of the placing box 2. A rotating shaft 112 is arranged on the turning plate 111, and the turning plate 111 is rotatably connected to the placing box 2 through the rotating shaft 112.
[0031] Through the arrangement of the turning plate 111, when relevant staff can place a small number of the waste packages into the placing box 2 at one time, it can prevent the waste packaging bags from coming out of the placing box 2, and can also prevent the dust on the waste packaging bags from floating out, thus reducing the impact on the environment. And by arranging the rotating shaft 112 at the middle of the turning plate 111, either end of the turning plate 111 can be turned to open the discharging port 22 of the placing box 2, thus improving the practicability.
[0032] Refer to Figure 4 and Figure 5 As shown, a plurality of moving components 12 are provided on the placing box 2. The moving components 12 include sliding blocks 122 and limiting plates 121. The sliding blocks 122 are movably arranged on the placing box 2. The placing box 2 is provided with sliding grooves 123 for the sliding blocks 122 to move, and the sliding blocks 122 are slidably connected to the rotating shaft 112. The limiting plates 121 are arranged on the placing box 2 through bolts, and the limiting plates 121 can be abutted against the sliding blocks 122.
[0033] By moving the sliding blocks 122 in the sliding grooves 123 of the placing box 2, when the lower pressing plate 41 works under pressure, it will first abut against the rotating plate 51 and can drive the rotating plate 51 to descend simultaneously, thus extruding the waste packaging bags into a formed shape, which will not affect the work of the lower pressing plate 41 and the rotating plate 51. And through the arrangement of the limiting plates 121, it is convenient to install the sliding blocks 122 into the placing grooves 53 of the placing box 2 and can also limit the rotating plate 51 to prevent the rotating plate 51 from falling off the placing box 2.
[0034] Refer to Figure 5 As shown, an elastic resetting part 13 is provided on the placing box 2. The elastic resetting part 13 includes limiting shafts 131 and springs 132. There are two limiting shafts 131, and the two limiting shafts 131 are respectively arranged on the placing box 2 and the sliding blocks 122. The springs 132 are sleeved on the limiting shafts 131, and one end of each spring 132 is abutted against the placing box 2 and the other end is abutted against the sliding block 122.
[0035] When it is necessary to extrude and form the waste packaging bag, the downward pressure of the lower pressing plate 41 drives the rotating plate 51 to press downward simultaneously. This will also synchronously drive the slider 122 to press downward, thereby squeezing the spring 132, causing the spring 132 to be compressed and have an elastic restoring force. When the lower pressing plate 41 is reset, the rotating plate 51 will also be driven by the spring 132 to automatically reset, which can further reduce manual operation and further improve the convenience during operation. And through the setting of the limiting shaft 131, the phenomenon that the spring 132 automatically detaches can be prevented.
[0036] Referring to Figure 2 and Figure 4 As shown, a plurality of guiding components 31 are arranged on the mounting frame 3. The guiding component 31 includes a connecting seat 312. The connecting seat 312 is arranged on the lower pressing plate 41. A guiding rod 311 is arranged on the connecting seat 312, and the side of the guiding rod 311 away from the connecting seat 312 can penetrate through the mounting frame 3.
[0037] Since the downward pressure of the lower pressing plate 41 is driven by the operation of the first hydraulic cylinder 4 to drive the lower pressing plate 41 to descend, through the setting of the guiding rod 311 and the connecting seat 312, the lower pressing plate 41 can be guided and limited again, so that the lower pressing plate 41 is more stable during operation.
[0038] The above embodiments only represent one or several implementation manners of the present invention, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims
1. Automatic charcoal slag packaging device, characterized in that: The invention comprises a mounting seat (1), a placing box (2) is arranged on the mounting seat (1), a feeding port (21) and a discharging port (22) are respectively arranged on the placing box (2), a mounting frame (3) is arranged on the top of the placing box (2), a first hydraulic cylinder (4) is arranged on the mounting frame (3), a working end of the first hydraulic cylinder (4) can pass through the mounting frame (3), a lower pressure plate (41) is arranged on the working end of the first hydraulic cylinder (4), and a pushing mechanism (5) for pushing materials is also arranged on the placing box (2).
2. The automatic carbon slag packaging device according to claim 1 is characterized in that: The pushing mechanism (5) comprises a rotating plate (51) and a pushing plate (52); The rotating plate (51) is arranged at the discharge port (22) of the placement box (2) via positioning pins; The push plate (52) is movably arranged on a side of the placement box (2) away from the rotating plate (51), and the placement box (2) is provided with a placement groove (53) for placing the push plate (52).
3. The automatic packaging device for carbon slag according to claim 2 is characterized in that: The placement box (2) is provided with a pushing assembly (54), and the pushing assembly (54) comprises a second hydraulic cylinder (541) and a connecting plate (542); The second hydraulic cylinder (541) is arranged on the outer wall surface of the placement box (2), and the working end of the second hydraulic cylinder (541) can penetrate the placement box (2) and extend inwardly; The connecting plate (542) is arranged on the working end of the second hydraulic cylinder (541), and the side of the connecting plate (542) away from the second hydraulic cylinder (541) is connected to the push plate (52).
4. The automatic packaging device for carbon slag according to claim 2 is characterized in that: The rotating plate (51) is provided with a fixing portion (55), and the fixing portion (55) comprises a fixing plate (551) and a butterfly bolt (552); The fixed plate (551) is arranged on the rotating plate (51), and the fixed plate (551) can be arranged in contact with the placement box (2); The butterfly bolt (552) is arranged on the fixing plate (551), and the working end of the butterfly bolt (552) can penetrate the fixing plate (551) and be threadedly connected with the placement box (2).
5. The automatic packaging device for carbon slag according to claim 1 is characterized in that: A limit assembly (11) is arranged at the feed inlet (21) of the mounting seat (1), and the limit assembly (11) comprises a flip plate (111). The flip plate (111) is rotatably arranged at the feed inlet (21) of the placement box (2), a rotation shaft (112) is arranged on the flip plate (111), and the flip plate (111) is rotatably connected to the placement box (2) via the rotation shaft (112).
6. The automatic carbon slag packaging device according to claim 5, characterized in that: The placement box (2) is provided with a plurality of moving components (12), and the moving components (12) include a slider (122) and a limiting plate (121); The slider (122) is movably arranged on the placement box (2); the placement box (2) is provided with a slide groove (123) for the slider (122) to move, and the slider (122) is slidably connected to the rotating shaft (112); The limiting plate (121) is arranged on the placement box (2) by means of bolts, and the limiting plate (121) can be arranged in contact with the sliding block (122).
7. The automatic carbon slag packaging device according to claim 6, characterized in that: The placement box (2) is provided with an elastic reset portion (13), and the elastic reset portion (13) comprises a limiting shaft (131) and a spring (132); There are two limit shafts (131), and the two limit shafts (131) are respectively arranged on the placement box (2) and the sliding block (122); The spring (132) is sleeved on the limiting shaft (131), and one end of the spring (132) is disposed in contact with the placement box (2), and the other end of the spring (132) is disposed in contact with the sliding block (122).
8. The automatic packaging device for carbon slag according to claim 1, characterized in that: A plurality of guide components (31) are arranged on the mounting frame (3), and the guide components (31) include a connecting seat (312). The connecting seat (312) is arranged on the lower pressing plate (41), and a guide rod (311) is arranged on the connecting seat (312), and a side of the guide rod (311) away from the connecting seat (312) can penetrate the mounting frame (3).