Feeding work station for PINs

By designing an automated PIN needle feeding station, the high cost and low efficiency problems caused by manual labor in the existing technology are solved, and the efficient and precise automatic loading of PIN needles is achieved, meeting the needs of mass production.

CN223002130UActive Publication Date: 2025-06-20DONGGUAN CO ROBOT INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421913078.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-20
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The feeding method of existing 5G communication ring PIN needles mainly relies on manual labor, resulting in high cost and low efficiency, which cannot meet the needs of mass production.

Method used

A feeding station for PIN needles is designed, including a conveyor on the top of the machine tool. The conveyor is provided with CCD vehicle leakage inspection station, a vehicle cleaning station and a leaking carrier processing station in turn. Through these stations, the automatic feeding and processing of PIN needles is realized.

Benefits of technology

Through the automated loading station, the efficiency and accuracy of PIN needle loading are improved, the cost is reduced, and mass production is achieved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223002130U_ABST
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Abstract

The utility model relates to a PIN feeding station in the field of PIN production technology, a conveyor is arranged on the top surface of a machine tool, and a CCD (charge coupled device) carrier leak detection station, a carrier cleaning station and a leaked material carrier processing station are sequentially arranged on the conveyor; the carrier cleaning station comprises a support, a connecting plate and a spray pipe, the support is arranged on the machine tool and spans the conveyor, the connecting plate is arranged in the support, the spray pipe is arranged on the bottom face of the connecting plate and extends along the conveyor, a channel is formed in the connecting plate, a connecting hole is formed in the side face of the connecting plate, and the connecting hole, the spray pipe and the channel are communicated. The upper end of the support is provided with a connector used for being connected with the connecting hole. The leaked material carrier processing work station comprises a conveying belt and a mechanical arm, the conveying belt is arranged on the side face of the machine tool, and the mechanical arm is arranged on the machine tool and carries along the conveying belt and the conveying belt.
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Description

Technical Field

[0001] The utility model relates to the field of PIN pin production processes, and particularly relates to a feeding station for PIN pins. Background Art

[0002] At present, the feeding method of PIN pins for 5G communication circulators is mostly manual feeding. However, this product has a large production batch, a tight delivery period, and high product precision requirements. The cost of manual feeding of PIN pins is too high, and the feeding work efficiency is low, making it impossible to achieve mass production on a large scale. Content of the Utility Model

[0003] The purpose of the utility model is to solve the above defects and provide a feeding station for PIN pins.

[0004] The purpose of the utility model is achieved in the following way: A feeding station for PIN pins includes a machine tool. A conveyor is provided on the top surface of the machine tool, and a CCD carrier leak detection station, a carrier cleaning station, and a leaky carrier processing station are sequentially arranged on the conveyor.

[0005] In the above description, as a further scheme, the carrier cleaning station includes a bracket, a connecting plate, and a spray pipe. The bracket is arranged on the machine tool and straddles the conveyor. The connecting plate is arranged inside the bracket, and the spray pipe is arranged on the bottom surface of the connecting plate and extends along the conveyor. A channel is provided inside the connecting plate, and a connecting hole is provided on the side surface of the connecting plate. The connecting hole, the spray pipe, and the channel are in communication. A connecting head for connecting with the connecting hole is provided at the upper end of the bracket.

[0006] In the above description, as a further scheme, an upper plate is connected between the connecting plate and the bracket. The upper plate is fixed to the inner wall of the bracket, and a moving driver is provided on the side surface of the upper plate. The driving end of the moving driver is connected to the connecting plate.

[0007] In the above description, as a further scheme, a guide rail is provided on the bottom surface of the upper plate, and a slider for cooperating with the guide rail is provided on the top surface of the connecting plate.

[0008] In the above description, as a further scheme, a lifting driver is provided inside the machine tool. The driving end of the lifting driver extends out of the machine tool, and a top plate is provided at the driving end of the lifting driver. The top plate moves up and down along the direction of the bracket.

[0009] In the above description, as a further scheme, a bottom plate is provided on the surface of the machine tool. An extension plate and a pressing plate are provided on the bottom plate. A clamping cylinder is provided on the extension plate. The clamping cylinder is opposite to the pressing plate, and the clamping cylinder and the pressing plate are respectively arranged on both sides of the top plate.

[0010] In the above description, as a further solution, the leaking material carrier processing station includes a conveyor belt and a manipulator. The conveyor belt is arranged on the side of the machine tool, and the manipulator is arranged on the machine tool. The manipulator transports materials between the conveyor belt and the conveyor.

[0011] In the above description, as a further solution, the manipulator includes a frame body, a first-direction driver, and a second-direction driver. The frame body is arranged on the side of the machine tool, the first-direction driver is arranged on the frame body, the second-direction driver is arranged at the movable end of the first-direction driver, a clamping plate is arranged at the movable end of the second-direction driver, clamping drivers are arranged at both ends of the clamping plate, and the clamping drivers clamp along the middle of the clamping plate.

[0012] In the above description, as a further solution, the CCD carrier undetected inspection station includes a frame, a connecting plate, and a CCD camera. The CCD camera irradiates along the direction of the conveyor.

[0013] The beneficial effects produced by the present utility model are as follows: In the feeding station of a PIN pin, by sequentially arranging a CCD carrier undetected inspection station, a carrier cleaning station, and a leaking material carrier processing station on the conveyor, while avoiding manual feeding, the streamlined station arrangement not only improves the feeding efficiency but also ensures the accuracy of transferring the PIN pins to the conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the feeding station of a PIN pin of the present utility model;

[0015] Figure 2 is Figure 1 an exploded view of the carrier cleaning station in

[0016] Figure 3 of the present utility model Figure 2 a partial enlarged schematic diagram of A in

[0017] Figure 4 is an exploded view of the carrier cleaning station in the feeding station of a PIN pin of the present utility model;

[0018] In the figure: 1 - conveyor, 2 - cover body, 3 - connecting plate, 4 - spray pipe, 5 - connector, 6 - upper plate, 7 - moving driver, 8 - guide rail, 9 - slider, 10 - lifting driver, 11 - top plate, 12 - bottom plate, 13 - extension plate, 14 - abutting plate, 15 - clamping cylinder, 16 - conveyor belt, 17 - manipulator, 18 - frame body, 19 - first-direction driver, 20 - second-direction driver, 21 - clamping plate, 22 - clamping driver, 23 - frame, 24 - connecting plate, 25 - CCD camera, 26 - connecting hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following further elaborates on the present utility model in conjunction with the accompanying drawings.

[0020] The embodiments described by referring to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. In the description of the present application, it should be understood that the orientation or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise specifically and clearly defined. In the present application, unless otherwise clearly specified and defined, terms such as "installed", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances. In the present application, unless otherwise clearly specified and defined, that the first feature is "above" or "below" the second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but in contact through other features therebetween. Moreover, that the first feature is "above", "over" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely means that the horizontal height of the first feature is higher than that of the second feature. That the first feature is "under", "beneath" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely means that the horizontal height of the first feature is lower than that of the second feature.

[0021] Please refer to Figures 1-4, a feeding station for PIN pins in its specific implementation, includes a machine tool. A conveyor 1 for transporting PIN pins is provided on the top surface of the machine tool. A CCD carrier missing inspection station for detecting whether there is material on the carrier, a carrier cleaning station for removing dust and metal chips, and a leaking carrier processing station for transporting PIN pins to the next station are sequentially arranged on the conveyor 1. A main controller is provided inside the machine tool, and the conveyor 1, the CCD carrier missing inspection station, the carrier cleaning station, and the leaking carrier processing station are all connected to the main controller.

[0022] Specifically, the carrier cleaning station includes a cover body 2, a connecting plate 3, and a spray pipe 4. The cover body 2 is arranged on the machine tool and straddles the conveyor 1. The connecting plate 3 is arranged inside the cover body 2, and the connecting plate 3 and the cover body 2 are fixedly connected by fastening nails such as screws. The spray pipe 4 is arranged on the bottom surface of the connecting plate 3 and extends along the conveyor 1. A channel is provided inside the connecting plate 3, and a connecting hole 26 is provided on the side surface of the connecting plate 3. The connecting hole 26, the spray pipe 4, and the channel are communicated. A connecting head 5 for connecting with the connecting hole 26 is provided at the upper end of the cover body 2. The setting of the carrier cleaning station realizes the automation of removing dust and metal and improves the cleanliness of the product.

[0023] In the working process of cleaning the carrier in the embodiment of the present utility model: when there is no PIN pin on the carrier, air is conveyed to the connecting head 5, the connecting hole 26, the channel, and the spray pipe 4 in sequence, and the spray pipe 4 blows away the dust and metal on the carrier.

[0024] Specifically, an upper plate 6 is connected between the connecting plate 3 and the cover body 2. The upper plate 6 is fixed to the inner wall of the cover body 2. A moving driver 7 is provided on the side surface of the top plate 11. The fixed end of the moving driver 7 and the top plate 11 are fixed by fastening nails such as screws, and the driving end of the moving driver 7 is connected to the connecting plate 3. The moving driver 7 is composed of a cylinder.

[0025] In the working process of cleaning the carrier back and forth in the embodiment of the present utility model: driving the moving driver 7, the driving end of the moving driver 7 drives the connecting plate 3 to move, and the connecting plate 3 drives the spray pipe 4 to move back and forth. The cleaning area of the carrier is enlarged, and the surface cleanliness of the PIN pin is improved.

[0026] Specifically, a guide rail 8 is provided on the bottom surface of the top plate 11, and a slider 9 for cooperating with the guide rail 8 is provided on the top surface of the connecting plate 3. The cooperation between the guide rail 8 and the slider 9 enables the connecting plate 3 to move stably on the top plate 11.

[0027] Specifically, a lifting driver 10 is provided inside the machine tool. The lifting driver 10 is composed of a cylinder. The driving end of the lifting driver 10 extends out of the machine tool. A top plate 11 is provided at the driving end of the lifting driver 10. The top plate 11 moves up and down along the direction of the cover body 2. The driving end of the lifting driver 10 drives the top plate 11 to lift the carrier into the cover body 2, preventing dust from splashing out and ensuring that other products are not contaminated.

[0028] Specifically, a bottom plate 12 is provided on the surface of the machine tool. An extension plate 13 and a resisting plate 14 are provided on the bottom plate 12. A clamping cylinder 15 is provided on the extension plate 13. The clamping cylinder 15 faces the resisting plate 14. The arrangement of the clamping cylinder 15 and the resisting plate 14 facilitates clamping of the carrier, and the clamping cylinder 15 and the resisting plate 14 are respectively arranged on both sides of the top plate 11.

[0029] In this embodiment, the leaky carrier processing station includes a conveyor belt 16 and a manipulator 17. The manipulator 17 moves the products on the conveyor to the conveyor belt 16 and enters the next station. The conveyor belt is arranged on the side of the machine tool, and the manipulator 17 is arranged on the machine tool. The manipulator 17 transports between the conveyor belt and the conveyor belt 16.

[0030] Specifically, the manipulator 17 includes a frame body 18, a first-direction driver 19, and a second-direction driver 20. Both the first-direction driver 19 and the second-direction driver 20 are composed of sliding tables. The setting of the first-direction driver 19 and the second-direction driver 20 improves the flexibility of clamping the carrier. The frame body 18 is arranged on the side of the machine tool. The first-direction driver 19 is arranged on the frame body 18. The second-direction driver 20 is arranged at the movable end of the first-direction driver 19. A clamping plate 21 is provided at the movable end of the second-direction driver 20. Clamping drivers 22 are provided at both ends of the clamping plate 21. The clamping drivers 22 are composed of cylinders. The clamping drivers 22 clamp along the middle of the clamping plate 21.

[0031] In the working process of moving the PIN needle product in the embodiment of the present utility model: Drive the first-direction driver 19. The first-direction driver 19 drives the second-direction driver 20. The second-direction driver 20 drives the clamping plate 21. The driving ends of the clamping drivers 22 on the clamping plate 21 clamp the product from the conveyor belt to the conveyor belt 16.

[0032] In this embodiment, the CCD carrier missed inspection station includes a frame body 23, a connecting plate 24, and a CCD camera 25. The CCD camera 25 irradiates along the direction of the conveyor 1.

[0033] The working process of the embodiment of the present utility model is as follows: If the CCD camera 25 detects that there is material on the carrier, it directly flows onto the conveyor belt, and then drives the first-direction driver 19. The first-direction driver 19 drives the second-direction driver 20, and the second-direction driver 20 drives the clamping plate 21. The driving end of the clamping driver 22 on the clamping plate 21 clamps the product and conveys it from the conveyor belt 16.

[0034] If the CCD camera 25 does not detect that there is material on the carrier, it directly flows onto the conveyor belt, drives the lifting driver 10. The driving end of the lifting driver 10 drives the top plate 11 to lift the carrier and perform a lifting movement along the direction of the cover body 2, so that the cover body 2 covers the carrier, drives the clamping cylinder 15, and the clamping cylinder 15 clamps the carrier along the direction of the abutment plate 14. Then drives the moving driver 7, and the driving end of the moving driver 7 drives the connecting plate 3 to move. The connecting plate 3 drives the nozzle 4 to move back and forth to inflate. Then the lifting driver 10 and the clamping cylinder 15 reset, and the carrier moves along the conveyor belt. Then drives the first-direction driver 19, the first-direction driver 19 drives the second-direction driver 20, the second-direction driver 20 drives the clamping plate 21, and the driving end of the clamping driver 22 on the clamping plate 21 clamps the product and conveys it from the conveyor belt 16.

[0035] The above content is a further detailed description of the present utility model in combination with specific further embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or replacements can still be made, and all should be regarded as the protection scope of the present utility model.

Claims

1. A PIN needle loading station, comprising a machine tool, characterized in that: A conveyor is provided on the top surface of the machine tool, and a CCD carrier leakage detection station, a carrier cleaning station and a leakage carrier processing station are sequentially arranged on the conveyor; The carrier cleaning station includes a bracket, a connecting plate and a nozzle, the bracket is arranged on the machine tool, and the bracket crosses the conveyor, the connecting plate is arranged in the bracket, the nozzle is arranged on the bottom surface of the connecting plate, and the nozzle extends along the conveyor, a channel is arranged in the connecting plate, and a connecting hole is arranged on the side of the connecting plate, the connecting hole, the nozzle and the channel are connected, and the upper end of the bracket is provided with a connector for connecting with the connecting hole; The leaking material carrier processing station includes a conveyor belt and a manipulator, the conveyor belt is arranged on the side of the machine tool, the manipulator is arranged on the machine tool, and the manipulator carries along the conveyor belt and between the conveyor belts.

2. A PIN needle loading station according to claim 1, characterized in that: An upper plate is connected between the connecting plate and the bracket, the upper plate is fixed to the inner wall of the bracket, a movable driver is arranged on the side of the upper plate, and a driving end of the movable driver is connected to the connecting plate.

3. A PIN needle loading station according to claim 2, characterized in that: The bottom surface of the upper plate is provided with a guide rail, and the top surface of the connecting plate is provided with a sliding block for cooperating with the guide rail.

4. A PIN needle loading station according to claim 3, characterized in that: A lifting driver is arranged in the machine tool, a driving end of the lifting driver extends out of the machine tool, a top plate is arranged at the driving end of the lifting driver, and the top plate performs lifting movement along the direction of the bracket.

5. A PIN needle loading station according to claim 4, characterized in that: The surface of the machine tool is provided with a bottom plate, an extension plate and a butt plate are provided on the bottom plate, a clamping cylinder is provided on the extension plate, the clamping cylinder is opposite to the butt plate, and the clamping cylinder and the butt plate are respectively arranged on both sides of the top plate.

6. A PIN needle loading station according to claim 1, characterized in that: The robot includes a frame, a first direction driver and a second direction driver. The frame is arranged on the side of the machine tool, the first direction driver is arranged on the frame, the second direction driver is arranged at the movable end of the first direction driver, the movable end of the second direction driver is provided with a clamping plate, and clamping drivers are provided at both ends of the clamping plate. The clamping driver clamps along the middle of the clamping plate.

7. A PIN needle loading station according to any one of claims 1 to 4, characterized in that: The CCD carrier missed inspection station comprises a frame, a connection plate and a CCD camera, and the CCD camera irradiates along the direction of the conveyor.