Paint filling tool

Abstract

The utility model provides a paint filling tool, and relates to the technical field of paint filling, the paint filling tool comprises a filling mechanism, the filling mechanism comprises a driving part, the driving part is connected with a lifting platform, the top of the lifting platform is provided with a second motor, an output shaft of the second motor is fixedly connected with a rotating shaft, and the bottom end of the rotating shaft penetrates through the lifting platform; the outer surface of the rotating shaft is sleeved with a material receiving disc located below the lifting table, a collecting groove and a mounting groove are formed in the material receiving disc, a square block is inserted into the mounting groove and fixedly connected with the bottom end of the rotating shaft, a plurality of stop blocks are fixedly mounted in the mounting groove, and the bottoms of the stop blocks make contact with the tops of the square blocks. According to the device, through the arrangement of the material receiving disc and the collecting groove, paint dripping from a filling nozzle can be collected through the collecting groove in the bottle replacing process, the situation that the paint drips on a production line is effectively avoided, the cleanliness of the production environment is kept, and the difficulty and frequency of cleaning work are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of paint filling, and particularly relates to a paint filling tooling. Background Art

[0002] In the field of paint manufacturing and packaging, the filling process, as a key link connecting production and sales, its efficiency and accuracy directly affect the market competitiveness of products. However, existing paint filling equipment generally faces a thorny problem during the bottle-changing process: that is, when the filling nozzle detaches from the upper bottle container and is ready to dock with the next bottle, due to operation gaps, mechanical inertia, or sudden changes in filling pressure, some paint often drips from the filling nozzle;

[0003] These dripping paints will not only directly pollute the production environment, increasing the enterprise's cleaning costs and maintenance difficulties, but may also cause unnecessary corrosion to other equipment components on the production line, thereby shortening the service life of the equipment and increasing the frequency of repair and replacement. Therefore, we make improvements in this regard and propose a paint filling tooling. Content of the Utility Model

[0004] The purpose of the utility model is to address the problem that currently, when the filling nozzle detaches from the upper bottle container and is ready to dock with the next bottle, due to operation gaps, mechanical inertia, or sudden changes in filling pressure, some paint often drips from the filling nozzle.

[0005] In order to achieve the above-mentioned invention purpose, the utility model provides a paint filling tooling to improve the above problems.

[0006] Specifically, this application is as follows:

[0007] A paint filling tooling includes a filling mechanism. The filling mechanism includes a driving part. The driving part is connected with a lifting platform. A second motor is installed on the top of the lifting platform. The output shaft of the second motor is fixedly connected with a rotating shaft. The bottom end of the rotating shaft passes through the lifting platform. A receiving tray is sleeved on the outer surface of the rotating shaft and is located below the lifting platform. A collection groove and an installation groove are formed on the receiving tray. A square block is inserted into the installation groove. The square block is fixedly connected with the bottom end of the rotating shaft. A number of stop blocks are fixedly installed in the installation groove, and the bottom of the stop blocks contacts the top of the square block.

[0008] As a preferred technical solution of this application, a material pump is installed on the top of the lifting platform. The output port of the material pump is connected with a flow meter. The flow meter is connected with an electromagnetic valve, and the electromagnetic valve is connected with a filling nozzle. The filling nozzle is located above the collection groove.

[0009] As a preferred technical solution of this application, the input port of the material pump is connected with a material pipe, and the material pipe is connected with a storage part.

[0010] As a preferred technical solution of the present application, the storage part includes a material barrel, a barrel cover is arranged at the top of the material barrel, a material opening is formed in the barrel cover, and the material pipe passes through the material opening and extends into the material barrel.

[0011] As a preferred technical solution of the present application, the driving part includes a base, one side of the top of the base is fixedly connected with a support frame, a lead screw is connected between the support frame and the base through a bearing, the outer surface of the lead screw is threadedly connected with a lifting table, and a first motor connected to one end of the lead screw is fixedly installed on the support frame.

[0012] As a preferred technical solution of the present application, a limiting rod is fixedly installed in the support frame, and the outer surface of the limiting rod is inserted through the lifting table.

[0013] As a preferred technical solution of the present application, a plurality of foot brake universal wheels are fixedly installed at the bottom of the base, and the foot brake universal wheels are used for the movement of the base.

[0014] As a preferred technical solution of the present application, a positioning groove is formed in the top of the base, and the position of the positioning groove corresponds to the position of the filling nozzle.

[0015] As a preferred technical solution of the present application, a plurality of positioning parts are arranged at the top of the filling mechanism, and the plurality of positioning parts are arranged around the positioning groove;

[0016] The positioning part includes a support seat fixedly installed on the top of the base, a threaded rod is threadedly connected to the support seat, and a positioning block is fixedly connected to one end of the threaded rod.

[0017] As a preferred technical solution of the present application, an installation frame is fixedly installed in the support frame, and a sensor is installed on the installation frame.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] In the solution of the present application:

[0020] In order to solve the problem that in the prior art, when the filling nozzle detaches from the previous bottle container and is about to dock with the next bottle, due to operation gaps, mechanical inertia, or sudden changes in filling pressure, some paint often drips from the filling nozzle. In the present application, through the arranged material receiving tray and collection tank, during the bottle changing process, the paint dripping from the filling nozzle can be collected through the collection tank, effectively preventing the paint from dripping onto the production line, keeping the production environment clean, reducing the difficulty and frequency of cleaning work, reducing the direct contact and corrosion of the paint on the equipment, extending the service life of the equipment, reducing the maintenance cost, and the collected paint can be recycled and reused, significantly reducing the paint waste during the production process. Description of the Drawings

[0021] Figure 1Structural schematic diagram of the paint filling tooling provided by this application;

[0022] Figure 2 For the paint filling tooling provided by this application Figure 1 Bottom view structural schematic diagram;

[0023] Figure 3 Structural schematic diagram of the collection tank of the paint filling tooling provided by this application;

[0024] Figure 4 Structural schematic diagram of the square block of the paint filling tooling provided by this application;

[0025] Figure 5 Structural schematic diagram of the installation groove of the paint filling tooling provided by this application.

[0026] Labels in the figure:

[0027] 1. Filling mechanism; 101. Base; 102. Support frame; 103. Lead screw; 104. Lifting table; 105. Limit rod; 106. Foot brake universal wheel; 107. Positioning groove; 108. First motor;

[0028] 2. Second motor; 201. Rotating shaft; 202. Square block; 203. Material receiving tray; 204. Collection tank; 205. Installation groove; 206. Block;

[0029] 3. Support seat; 301. Threaded rod; 302. Positioning block;

[0030] 4. Material pump; 401. Flow meter; 402. Solenoid valve; 403. Material pipe;

[0031] 5. Paint bucket; 501. Bucket lid; 502. Material opening;

[0032] 6. Sensor; 601. Mounting bracket. Detailed implementation manners

[0033] In order to enable those skilled in the art to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this utility model.

[0034] As described in the background art, existing paint filling equipment generally faces a thorny problem during the bottle-changing process: that is, when the filling nozzle detaches from the previous bottle container and is about to dock with the next bottle, due to operation gaps, mechanical inertia, or sudden changes in filling pressure, some paint often drips from the filling nozzle; these dripping paints will not only directly contaminate the production environment, increasing the enterprise's cleaning costs and maintenance difficulties, but may also cause unnecessary corrosion to other equipment components on the production line, thereby shortening the service life of the equipment and increasing the frequency of repair and replacement.

[0035] To solve this technical problem, the present utility model provides a paint filling tooling, which is applied to the filling of paint.

[0036] Specifically, please refer to Figures 1-5 , the paint filling tooling specifically includes:

[0037] A filling mechanism 1, the filling mechanism 1 includes a driving part, the driving part is connected with a lifting table 104, a second motor 2 is installed on the top of the lifting table 104, the output shaft of the second motor 2 is fixedly connected with a rotating shaft 201, the bottom end of the rotating shaft 201 passes through the lifting table 104, a receiving tray 203 located below the lifting table 104 is sleeved on the outer surface of the rotating shaft 201, a collection groove 204 and an installation groove 205 are formed on the receiving tray 203, a square block 202 is inserted into the installation groove 205, the square block 202 is fixedly connected with the bottom end of the rotating shaft 201, and a plurality of stoppers 206 are fixedly installed in the installation groove 205, and the bottom of the stopper 206 is in contact with the top of the square block 202.

[0038] For the paint filling tooling provided by the present utility model, through the provided receiving tray 203 and collection groove 204, during the bottle-changing process, the paint dripping from the filling nozzle can be collected through the collection groove 204, effectively avoiding the paint from dripping on the production line, keeping the production environment clean, reducing the difficulty and frequency of cleaning work, reducing the direct contact and corrosion of the paint to the equipment, extending the service life of the equipment, reducing the maintenance cost, and the collected paint can be recycled and reused, significantly reducing the paint waste during the production process.

[0039] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.

[0040] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.

[0041] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0042] Example 1, please refer to Figures 1-5 , a paint filling tooling, including a filling mechanism 1. The filling mechanism 1 includes a driving part. The driving part is connected with a lifting platform 104. A second motor 2 is installed on the top of the lifting platform 104. The output shaft of the second motor 2 is fixedly connected with a rotating shaft 201. The bottom end of the rotating shaft 201 passes through the lifting platform 104. A receiving tray 203 located below the lifting platform 104 is sleeved on the outer surface of the rotating shaft 201. A collecting groove 204 and an installation groove 205 are formed on the receiving tray 203. A square block 202 is inserted into the installation groove 205. The square block 202 is fixedly connected with the bottom end of the rotating shaft 201. A plurality of stoppers 206 are fixedly installed in the installation groove 205, and the bottom of the stopper 206 contacts the top of the square block 202. In this application, through the arranged receiving tray 203 and collecting groove 204, during the process of changing the bottle, the paint dripping from the filling nozzle can be collected through the collecting groove 204, effectively avoiding the paint dripping on the production line, keeping the production environment clean, reducing the difficulty and frequency of cleaning work, reducing the direct contact and corrosion of the paint to the equipment, extending the service life of the equipment, reducing the maintenance cost, and the collected paint can be recycled and reused, significantly reducing the paint waste in the production process;

[0043] Refer to Figure 5 , the installation groove 205 has eight corners. The number of stoppers 206 is four, and the four stoppers 206 are installed at intervals in four of the corners. The square block 202 is also inserted between four of the corners and is limited by the stoppers 206. After pushing the receiving tray 203 upward and rotating it by 90 degrees, the square block 202 is staggered with the stoppers 206, and then the square block 202 can be taken out from the installation groove 205, that is, the receiving tray 203 can be removed, so as to recycle and clean the paint in the collecting groove 204. During installation, align the square block 202 with the installation groove 205 and insert it, and then rotate it by 90 degrees so that the stopper 206 stops the square block 202.

[0044] Furthermore, as Figure 1 and Figure 2 shown, a material pump 4 is installed on the top of the lifting platform 104. The output port of the material pump 4 is connected with a flow meter 401. The flow meter 401 is connected with an electromagnetic valve 402, and the electromagnetic valve 402 is connected with a filling nozzle. The filling nozzle is located above the collecting groove 204. The material pump 4 is used to pump the paint, and the flow meter 401 is used to confirm the paint flow rate.

[0045] Furthermore, as Figure 1 shown, the input port of the material pump 4 is connected with a material pipe 403. The material pipe 403 is connected with a storage part. The storage part is used for storing the paint to be filled.

[0046] Furthermore, as Figure 1As shown in the figure, the storage part includes a material barrel 5. A barrel cover 501 is arranged at the top of the material barrel 5. A material port 502 is opened on the barrel cover 501. A material pipe 403 passes through the material port 502 and extends into the material barrel 5. The material barrel 5 is used for storing the paint to be filled.

[0047] Example 2 further optimizes the paint filling tooling provided in Example 1. Specifically, as Figure 1 and Figure 2 shown in the figure, the driving part includes a base 101. One side of the top of the base 101 is fixedly connected with a support frame 102. A lead screw 103 is connected between the support frame 102 and the base 101 through a bearing. The outer surface of the lead screw 103 is threadedly connected with a lifting platform 104. A first motor 108 connected to one end of the lead screw 103 is fixedly installed on the support frame 102. The first motor 108 can drive the lead screw 103 to rotate. During the rotation of the lead screw 103, the lifting platform 104 can be driven to move up and down, so as to adjust the height of the filling nozzle and adapt to filling bottles of different heights.

[0048] Furthermore, as Figure 1 shown in the figure, a limiting rod 105 is fixedly installed inside the support frame 102. The outer surface of the limiting rod 105 is inserted into the lifting platform 104. The limiting rod 105 can limit the lifting platform 104 and improve the stability of the up and down movement of the lifting platform 104.

[0049] Furthermore, as Figure 1 shown in the figure, a plurality of brake universal wheels 106 are fixedly installed at the bottom of the base 101. The brake universal wheels 106 are used for the movement of the base 101, making the whole easy to move and improving the flexibility of the equipment.

[0050] Furthermore, as Figure 1 shown in the figure, a positioning groove 107 is opened at the top of the base 101. The position of the positioning groove 107 corresponds to the position of the filling nozzle. The size of the positioning groove 107 is adapted to the material barrel 5. When moving or storing, the material barrel 5 can be placed in the positioning groove 107, which is convenient for moving or storing the present application.

[0051] Example 3 further optimizes the paint filling tooling provided in Example 1 or 2. Specifically, as Figure 1 shown in the figure, a plurality of positioning parts are arranged at the top of the filling mechanism 1. The plurality of positioning parts are arranged around the positioning groove 107. The positioning parts can position the filling bottle during the filling process, facilitating the alignment of the filling bottle and the filling nozzle. After the material barrel 5 is placed in the positioning groove 107, the positioning parts can assist in fixing the positioning groove 107;

[0052] The positioning part includes a support base 3 fixedly installed on the top of the base 101. A threaded rod 301 is threadedly connected to the support base 3. One end of the threaded rod 301 is fixedly connected to a positioning block 302. Rotating the threaded rod 301 can adjust the position of the positioning block 302, thereby adapting to different filling bottles.

[0053] Further, as Figure 1 shown, an installation frame 601 is fixedly installed inside the support frame 102. A sensor 6 is installed on the installation frame 601. The installation frame 601 is used to support the sensor 6. Through the sensor 6, it can be detected whether a filling bottle is placed below the filling nozzle, so that the electromagnetic valve 402 is opened only after the sensor 6 detects the filling bottle for filling.

[0054] The usage process of the paint filling tooling provided by the present utility model is as follows:

[0055] First, place the filling bottle in the positioning groove 107 and align it with the filling nozzle. Then rotate the threaded rod 301 to adjust the position of the positioning block 302 so that the positioning block 302 contacts the filling bottle. Such a setting enables subsequent positioning of the same filling bottle by directly placing it. After the filling bottle is placed, the second motor 2 drives the material receiving tray 203 to rotate through the rotating shaft 201, the square block 202, etc., so that the material receiving tray 203 moves away from below the filling nozzle. Then the electromagnetic valve 402 is opened, and the material pump 4 extracts the paint in the paint bucket 5 through the material pipe 403 and fills it into the filling bottle. The amount of the filled paint is detected by the flow meter 401. After reaching the set amount, the filling stops. Then the second motor 2 drives the material receiving tray 203 to rotate through the rotating shaft 201, the square block 202, etc., so that the material receiving tray 203 moves below the filling nozzle, and the paint dripping from the filling nozzle is collected through the collection groove 204.

[0056] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0057] Obviously, the embodiments described above are only a part of the embodiments of the present utility model, rather than all of them. The preferred embodiments of the present utility model are shown in the accompanying drawings, but they do not limit the patent scope of the present utility model. The present utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements on some of the technical features. Any equivalent structures made by using the content of the specification and drawings of the present utility model, directly or indirectly applied in other related technical fields, are equally within the scope of the patent protection of the present utility model.

Claims

1. A paint filling tool, characterized in that: The filling mechanism (1) comprises a driving unit, the driving unit being connected to a lifting platform (104), a second motor (2) being mounted on the top of the lifting platform (104), an output shaft of the second motor (2) being fixedly connected to a rotating shaft (201), the bottom end of the rotating shaft (201) passing through the lifting platform (104), an outer surface of the rotating shaft (201) being sleeved with a material receiving tray (203) located below the lifting platform (104), a collecting groove (204) and an installation groove (205) being provided on the material receiving tray (203), a block (202) being inserted into the installation groove (205), the block (202) being fixedly connected to the bottom end of the rotating shaft (201), a plurality of stoppers (206) being fixedly mounted in the installation groove (205), and the bottom of the stoppers (206) being in contact with the top of the blocks (202).

2. A paint filling tool according to claim 1, characterized in that: A material pump (4) is installed on the top of the lifting platform (104); the output port of the material pump (4) is connected to a flow meter (401); the flow meter (401) is connected to a solenoid valve (402); and the solenoid valve (402) is connected to a filling nozzle, which is located above the collecting tank (204).

3. A paint filling tool according to claim 2, characterized in that: The input port of the material pump (4) is connected to a material pipe (403), and the material pipe (403) is connected to a storage unit.

4. A paint filling tool according to claim 3, characterized in that: The storage portion comprises a material barrel (5), a barrel cover (501) is arranged on the top of the material barrel (5), a material opening (502) is opened on the barrel cover (501), and the material pipe (403) passes through the material opening (502) and extends into the material barrel (5).

5. A paint filling tool according to claim 4, characterized in that: The driving unit comprises a base (101), a support frame (102) is fixedly connected to one side of the top of the base (101), a screw rod (103) is connected between the support frame (102) and the base (101) via a bearing, an outer surface of the screw rod (103) is threadedly connected to a lifting platform (104), and a first motor (108) connected to one end of the screw rod (103) is fixedly mounted on the support frame (102).

6. A paint filling tool according to claim 5, characterized in that: A limiting rod (105) is fixedly installed inside the support frame (102), and the outer surface of the limiting rod (105) is interlacedly connected with the lifting platform (104).

7. A paint filling tool according to claim 6, characterized in that: A plurality of foot brake universal wheels (106) are fixedly mounted on the bottom of the base (101), and the foot brake universal wheels (106) are used for the movement of the base (101).

8. A paint filling tool according to claim 7, characterized in that: A positioning groove (107) is provided on the top of the base (101), and the position of the positioning groove (107) corresponds to the position of the filling nozzle.

9. A paint filling tool according to claim 8, characterized in that: A plurality of positioning parts are arranged on the top of the filling mechanism (1), and the plurality of positioning parts are arranged around the positioning groove (107); The positioning portion comprises a support seat (3) fixedly mounted on the top of the base (101), a threaded rod (301) being threadedly connected to the support seat (3), and a positioning block (302) being fixedly connected to one end of the threaded rod (301).

10. A paint filling tool according to claim 9, characterized in that: A mounting frame (601) is fixedly mounted inside the support frame (102), and a sensor (6) is mounted on the mounting frame (601).

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