Energy-saving belt type sludge drying device

By designing a feed turning mechanism in the belt sludge drying device, the problem of insufficient sludge drying is solved, and the full drying of sludge and energy saving is achieved.

CN223002845UActive Publication Date: 2025-06-20昆山绿威环保科技有限公司
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Patent Information

Application Number
CN202422128360.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-20
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing belt sludge drying device has the problem of poor drying sufficiency during the drying process, which leads to the need for secondary drying treatment and increase energy consumption.

Method used

An energy-saving belt-type sludge drying device is designed, adopting a combined structure of a drying treatment chamber and a breathable conveyor belt, and a turning mechanism is set on the drying treatment chamber, including a limiting side plate, an inclined plate, a receiving frame and a driving motor. The turning mechanism is used to achieve the flip and uniform distribution of the sludge to improve the drying sufficiency.

Benefits of technology

Through the design of the feeding mechanism, the sludge can be dry more fully, reducing the need for secondary drying treatment, reducing energy consumption, and improving the efficiency and practicality of sludge drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge drying, and discloses an energy-saving belt type sludge drying device which comprises a drying treatment bin and a breathable conveying belt, the breathable conveying belt is arranged in an inner cavity of the drying treatment bin, the top of the drying treatment bin is fixedly connected with a feeding pipe opening, and the top of the drying treatment bin is fixedly connected with a discharging pipe opening. A strip-shaped pipeline is fixedly mounted at the bottom of the inner wall of the drying treatment bin, and a hot gas output pipeline is fixedly connected to the top of the strip-shaped pipeline. Through the cooperation of the first limiting side plate and the second limiting side plate, part of sludge can be guided to the inclined table plate, through the design of the inclined table plate, the passing sludge can be lifted and guided, the sludge falls into the inner cavity of the receiving frame, through the design of the driving motor, the cam can be driven to rotate, and the sludge can be conveyed to the receiving frame. And the cam can push the receiving frame to continuously move back and forth, so that the sludge is scattered to the top of the breathable conveying belt from the bottom of the through groove, the material turning function is realized, and the sludge drying sufficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge drying, and particularly relates to an energy-saving belt type sludge drying device. Background Technique

[0002] Sludge drying, also known as sludge dewatering, refers to the process of removing most of the water content from sludge through percolation or evaporation. After sludge concentration, physical methods are used to further reduce the moisture content of the sludge, facilitating the transportation, stacking, utilization or further treatment of the sludge.

[0003] The Chinese patent discloses a belt type sludge dryer with the publication number of CN220393524U. The technical solution disclosed in this patent document is as follows: including a conveyor body, a heating box body is arranged on the frame of the conveyor body, and a spreading structure is further included; the spreading structure is arranged on one side of the feeding end of the heating box body; wherein, there is a gap between the spreading side of the spreading structure and the conveyor belt of the conveyor body.

[0004] In order to solve the problem of uneven distribution of sludge on the conveyor belt, the prior art is to use a spreading structure for treatment, but there will still be a situation where the drying sufficiency is poor. This structure does not have the function of turning the material, and the sludge in the middle position is prone to insufficient drying, thus requiring secondary drying treatment, resulting in a large energy consumption problem. Content of the Utility Model

[0005] The purpose of the utility model is to provide an energy-saving belt type sludge drying device to solve the problem of poor drying sufficiency in the prior art.

[0006] The utility model provides the following technical solution: an energy-saving belt type sludge drying device, including a drying treatment chamber and a breathable conveyor belt. The breathable conveyor belt is arranged in the inner cavity of the drying treatment chamber. The top of the drying treatment chamber is fixedly connected with a feeding pipe opening. The bottom of the inner wall of the drying treatment chamber is fixedly installed with a strip-shaped pipe. The top of the strip-shaped pipe is fixedly connected with a hot gas output pipe. A turning mechanism is arranged on the drying treatment chamber. The turning mechanism includes a limiting side plate one and a limiting side plate two. The limiting side plate one is fixedly installed on the front surface of the inner wall of the drying treatment chamber. The limiting side plate two is fixedly installed on the back surface of the inner wall of the drying treatment chamber. An inclined table plate is fixedly installed between the adjacent sides of the limiting side plate one and the limiting side plate two. The right side of the inclined table plate is movably connected with a receiving frame. A through groove is opened at the bottom of the receiving frame. The right side of the limiting side plate one is fixedly installed with an extension table. A driving motor is fixedly installed on the top of the extension table. The output shaft of the driving motor extends to the bottom of the extension table and is fixedly connected with a cam.

[0007] As a preference of the above technical solution, track blocks are fixedly installed on the right sides of the first limit side plate and the second limit side plate. A sliding arm is slidably connected to the outer wall of the track block, and the receiving frame is fixedly installed at the end of the sliding arm.

[0008] As a preference of the above technical solution, a fixed block is fixedly installed on the right side of the second limit side plate. A second elastic member is fixedly installed on the front surface of the fixed block, and the front surface of the second elastic member is fixedly connected to the back surface of the sliding arm.

[0009] As a preference of the above technical solution, an exhaust mesh plate is fixedly installed on the top of the inner wall of the drying treatment bin, an initial baffle is fixedly installed on the top of the inner wall of the drying treatment bin, and a spreading plate is fixedly installed between the front and back surfaces of the inner wall of the drying treatment bin.

[0010] As a preference of the above technical solution, a wind baffle is fixedly installed on the bottom of the inner wall of the drying treatment bin. A fixed square plate is fixedly installed on the inner wall of the hot air output pipeline. A sliding square plate is movably connected to the top of the fixed square plate, and the outer wall of the sliding square plate is slidably connected to the inner wall of the hot air output pipeline.

[0011] As a preference of the above technical solution, a dispersion groove is formed in the top of the sliding square plate, and a middle position groove is formed in the top of the fixed square plate.

[0012] As a preference of the above technical solution, a support frame located below the fixed square plate is fixedly installed on the inner wall of the hot air output pipeline. A first elastic member is fixedly installed on the top of the support frame, and the top of the first elastic member is fixedly connected to the bottom of the sliding square plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] Through the cooperation of the first limit side plate and the second limit side plate, the present utility model can guide part of the sludge to the inclined platen. Through the design of the inclined platen, the sludge passing by can be lifted and guided, so that the sludge falls into the inner cavity of the receiving frame. Through the design of the driving motor, the cam can be driven to rotate, and the cam can push the receiving frame to continuously move back and forth, so that the sludge is scattered from the bottom of the through groove to the top of the breathable conveyor belt, realizing the function of turning the material, improving the sufficiency of sludge drying, avoiding the problem of excessive energy consumption caused by secondary drying treatment, and improving the practicability of this structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the present utility model;

[0016] Figure 2 is a schematic diagram of the internal structure of the drying treatment bin of the present utility model;

[0017] Figure 3 This is a schematic structural diagram of the material turning mechanism of the present utility model;

[0018] Figure 4 is Figure 3 an enlarged view of the structure at position A in

[0019] Figure 5 is Figure 3 an enlarged view of the structure at position B in

[0020] Figure 6 This is a schematic internal structure diagram of the hot gas output pipeline of the present utility model;

[0021] Figure 7 This is a schematic bottom structure diagram of the fixed square plate of the present utility model.

[0022] In the figure: 1. Drying treatment bin; 11. Feed pipe orifice; 12. Exhaust mesh plate; 13. Permeable conveyor belt; 14. Initial baffle; 15. Spreading plate; 16. Windshield; 17. Strip-shaped pipeline; 18. Hot gas output pipeline; 181. Sliding square plate; 182. Dispersion tank; 183. Fixed square plate; 184. Middle position groove; 185. Support frame; 186. First elastic member; 2. Material turning mechanism; 21. First limiting side plate; 22. Second limiting side plate; 23. Inclined table plate; 24. Receiving frame; 25. Through groove; 26. Extension table; 261. Driving motor; 262. Cam; 27. Track block; 28. Sliding arm; 29. Fixed block; 291. Second elastic member. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0024] Such as Figures 1-7As shown in the figure, the utility model provides a technical solution: an energy-saving belt-type sludge drying device, which includes a drying treatment bin 1 and a breathable conveyor belt 13. The breathable conveyor belt 13 is arranged in the inner cavity of the drying treatment bin 1. A feed pipe opening 11 is fixedly connected to the top of the drying treatment bin 1. A strip-shaped pipe 17 is fixedly installed at the bottom of the inner wall of the drying treatment bin 1. A hot gas output pipe 18 is fixedly connected to the top of the strip-shaped pipe 17. A turning mechanism 2 is arranged on the drying treatment bin 1. The turning mechanism 2 includes a limiting side plate one 21 and a limiting side plate two 22. The limiting side plate one 21 is fixedly installed on the front side of the inner wall of the drying treatment bin 1, and the limiting side plate two 22 is fixedly installed on the back side of the inner wall of the drying treatment bin 1. An inclined platform 23 is fixedly installed between the adjacent sides of the limiting side plate one 21 and the limiting side plate two 22. The right side of the inclined platform 23 is movably connected with a receiving frame 24. A through groove 25 is opened at the bottom of the receiving frame 24. An extension platform 26 is fixedly installed on the right side of the limiting side plate one 21. A driving motor 261 is fixedly installed on the top of the extension platform 26. The output shaft of the driving motor 261 extends to the bottom of the extension platform 26 and is fixedly connected with a cam 262. With the cooperation of the limiting side plate one 21 and the limiting side plate two 22, the sludge at the top edge of the breathable conveyor belt 13 can be guided to the inclined platform 23, and then through the inclined platform 23, the sludge passing through the top of the breathable conveyor belt 13 can be lifted and guided, so that the sludge falls into the inner cavity of the receiving frame 24. Control the driving motor 261 to work to drive the cam 262 to rotate. The cam 262 pushes the receiving frame 24 to continuously move back and forth, prompting the sludge to scatter from the bottom of the through groove 25 to the top of the breathable conveyor belt 13, realizing the function of turning the material and improving the sufficiency of sludge drying.

[0025] As an implementation manner in this embodiment, as Figure 3 , Figure 4 , Figure 5 shown, track blocks 27 are fixedly installed on the right sides of both the limiting side plate one 21 and the limiting side plate two 22. A sliding arm 28 is slidably connected to the outer wall of the track block 27. The end of the sliding arm 28 is fixedly installed with a receiving frame 24. A fixing block 29 is fixedly installed on the right side of the limiting side plate two 22. A second elastic member 291 is fixedly installed on the front side of the fixing block 29. The front side of the second elastic member 291 is fixedly connected to the back side of the sliding arm 28. The sliding arm 28 can slide back and forth on the outer wall of the track block 27, thereby limiting the receiving frame 24 to move back and forth. When the cam 262 rotates to a certain angle and pushes the sliding arm 28 and the receiving frame 24 to move backward, the second elastic member 291 can be compressed. After the cam 262 continues to rotate and releases the thrust on the receiving frame 24, through the initial elastic force of the second elastic member 291, the receiving frame 24 can be driven to slide forward and reset, and then the receiving frame 24 can perform repeated back-and-forth movement work.

[0026] As an implementation manner in this embodiment, as Figure 2 ,Figure 6 , Figure 7 As shown in Figure 7 , at the top of the inner wall of the drying treatment bin 1, an exhaust mesh plate 12 is fixedly installed. At the top of the inner wall of the drying treatment bin 1, an initial baffle 14 is fixedly installed. Between the front and back of the inner wall of the drying treatment bin 1, a spreading plate 15 is fixedly installed. At the bottom of the inner wall of the drying treatment bin 1, a wind baffle 16 is fixedly installed. On the inner wall of the hot air output pipe 18, a fixed square plate 183 is fixedly installed. At the top of the fixed square plate 183, a sliding square plate 181 is movably connected. The outer wall of the sliding square plate 181 is slidably connected to the inner wall of the hot air output pipe 18. On the top of the sliding square plate 181, a dispersion groove 182 is opened. On the top of the fixed square plate 183, a middle position groove 184 is opened. On the inner wall of the hot air output pipe 18, a support frame 185 located below the fixed square plate 183 is fixedly installed. On the top of the support frame 185, a first elastic member 186 is fixedly installed. The top of the first elastic member 186 is fixedly connected to the bottom of the sliding square plate 181. Through the gap design between the bottom of the spreading plate 15 and the top of the breathable conveyor belt 13, the sludge can be leveled. The output end of an externally connected hot air blower is pre-connected to the bottom of the strip-shaped pipe 17. By controlling the externally connected hot air blower to work, hot air can be conveyed into the inner cavity of the strip-shaped pipe 17. Then, the hot air sprays out from the top of the hot air output pipe 18 to dry the sludge on the top of the breathable conveyor belt 13. When the externally connected hot air blower works, the generated thrust can push the sliding square plate 181 to stretch the first elastic member 186 and slide upward, and then the hot air is output through the inner cavities of the middle position groove 184 and the dispersion groove 182. After the externally connected hot air blower stops working, through the initial elastic force of the first elastic member 186, the sliding square plate 181 is driven to fit on the top of the fixed square plate 183 to seal the inner cavity of the hot air output pipe 18, avoiding the problem that impurities are likely to fall during maintenance and cause blockage of the inner cavities of the hot air output pipe 18 and the strip-shaped pipe 17.

[0027] Working principle: During use, the sludge is put in from the top of the feed pipe orifice 11. By controlling the breathable conveyor belt 13 to work, the sludge can be transported to the right. The output end of an externally connected hot air blower is pre-connected to the bottom of the strip-shaped pipe 17. By controlling the externally connected hot air blower to work, hot air can be conveyed into the inner cavity of the strip-shaped pipe 17. Then, the hot air sprays out from the top of the hot air output pipe 18 to dry the sludge on the top of the breathable conveyor belt 13. The inclined table plate 23 can lift and guide the sludge passing through the top of the breathable conveyor belt 13, so that the sludge falls into the inner cavity of the receiving frame 24. By controlling the driving motor 261 to work, the driving cam 262 rotates. The receiving frame 24 is pushed by the cam 262 to continuously move back and forth, prompting the sludge to fall from the bottom of the through slot 25 to the top of the breathable conveyor belt 13, realizing the function of turning the material. The fully dried material will leak out from the bottom of the drying treatment bin 1.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it.

Claims

1. An energy-saving belt-type sludge drying device, comprising a drying treatment chamber (1) and a breathable conveyor belt (13), wherein the breathable conveyor belt (13) is arranged in the inner cavity of the drying treatment chamber (1), characterized in that: The top of the drying treatment bin (1) is fixedly connected with a feed pipe opening (11), the bottom of the inner wall of the drying treatment bin (1) is fixedly installed with a strip pipe (17), the top of the strip pipe (17) is fixedly connected with a hot air output pipe (18), and the drying treatment bin (1) is provided with a material turning mechanism (2), the material turning mechanism (2) comprises a limiting side plate 1 (21) and a limiting side plate 2 (22), the limiting side plate 1 (21) is fixedly installed on the front of the inner wall of the drying treatment bin (1), and the limiting side plate 2 (22) is fixedly installed on the front of the inner wall of the drying treatment bin (1). On the back side of the inner wall, an inclined platform (23) is fixedly installed between the adjacent sides of the limiting side plate 1 (21) and the limiting side plate 2 (22); the right side of the inclined platform (23) is movably connected to a receiving frame (24); a through slot (25) is provided at the bottom of the receiving frame (24); an expansion platform (26) is fixedly installed on the right side of the limiting side plate 1 (21); a driving motor (261) is fixedly installed on the top of the expansion platform (26); an output shaft of the driving motor (261) extends to the bottom of the expansion platform (26) and is fixedly connected to a cam (262).

2. The energy-saving belt-type sludge drying device according to claim 1 is characterized in that: A track block (27) is fixedly mounted on the right side of the limiting side plate 1 (21) and the limiting side plate 2 (22); a sliding arm (28) is slidably connected to the outer wall of the track block (27); and the receiving frame (24) is fixedly mounted on the end of the sliding arm (28).

3. The energy-saving belt-type sludge drying device according to claim 2 is characterized in that: A fixing block (29) is fixedly installed on the right side of the second limiting side plate (22), a second elastic member (291) is fixedly installed on the front side of the fixing block (29), and the front side of the second elastic member (291) is fixedly connected to the back side of the sliding arm (28).

4. The energy-saving belt-type sludge drying device according to claim 1 is characterized in that: An exhaust mesh plate (12) is fixedly mounted on the top of the inner wall of the drying treatment chamber (1), an initial baffle plate (14) is fixedly mounted on the top of the inner wall of the drying treatment chamber (1), and a spreading plate (15) is fixedly mounted between the front and back sides of the inner wall of the drying treatment chamber (1).

5. The energy-saving belt-type sludge drying device according to claim 4 is characterized in that: A windshield plate (16) is fixedly installed at the bottom of the inner wall of the drying treatment chamber (1), a fixed square plate (183) is fixedly installed on the inner wall of the hot air output pipe (18), and a sliding square plate (181) is movably connected to the top of the fixed square plate (183), and the outer wall of the sliding square plate (181) is slidably connected to the inner wall of the hot air output pipe (18).

6. The energy-saving belt-type sludge drying device according to claim 5 is characterized in that: A dispersion groove (182) is provided on the top of the sliding square plate (181), and a middle groove (184) is provided on the top of the fixed square plate (183).

7. The energy-saving belt-type sludge drying device according to claim 6 is characterized in that: A support frame (185) located below the fixed square plate (183) is fixedly mounted on the inner wall of the hot gas output pipe (18), a first elastic member (186) is fixedly mounted on the top of the support frame (185), and the top of the first elastic member (186) is fixedly connected to the bottom of the sliding square plate (181).

Citation Information

Patent Citations

  • Belt type sludge drying machine

    CN220393524U