Anti-condensation air conditioner ball valve
By designing an anti-condensation air conditioning ball valve, increasing the valve stem length and high-neck structure, the problem of the existing valve handle being wrapped by the insulation layer is solved, and the heating structure prevents condensation, achieving smoother valve operation and higher environmental adaptability.
Patent Information
- Application Number
- CN202422141073.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The height of the existing valve handle or handwheel is not large enough from the center of the pipeline, causing the handle to be wrapped by the insulation layer of the pipeline, affecting the switching operation of the valve. Especially in central air conditioning and central heating systems, it is easy to lead to the formation of condensate and affect the production and living environment.
An anti-condensation air-conditioning ball valve is designed. By extending the length of the valve stem and designing a high-neck structure between the valve body and the handle, the distance between the handle and the center line of the valve is greater than the thickness of the pipeline insulation layer. At the same time, a split design and a pull-out structure are adopted to facilitate the removal of the valve stem and handle at low temperatures, and the heating structure is used to prevent condensation.
It effectively solves the problem that the handle is wrapped by the insulation layer, ensures smooth operation of the valve switch, and prevents condensation in a low-temperature environment through the heating structure, improving the reliability of the valve's use and environmental adaptability.
Smart Images

Figure CN223004555U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve manufacturing, and particularly relates to an anti-condensation air-conditioning ball valve. Background Technique
[0002] With the continuous improvement of people's living standards and the progress of social development, the requirements for the environment and temperature in office buildings, automatic factories, etc. are getting higher and higher, and the application of central air conditioners is also increasing. In addition, centralized heating in northern regions has become a basic requirement in modern cities and rural areas. The types and quantities of valves required for central air conditioners and centralized heating pipelines have also increased significantly.
[0003] Central air conditioners and heating generally require heat preservation of pipelines. On the one hand, it is to ensure that there is not too much energy loss of heat medium and refrigerant during transportation and to meet the indoor temperature requirements; on the other hand, it is to prevent the surface of the medium transportation pipeline from generating condensed water and affecting the production, living or office environment.
[0004] At present, the height of the handle or handwheel of most valves from the center of the pipeline has a relatively small radius, resulting in the handle being wrapped by the heat preservation layer of the pipeline and affecting the opening and closing operations of the valve. To solve this problem, it is decided to develop an anti-condensation air-conditioning ball valve. Summary of the Invention
[0005] The purpose of the utility model is to provide an anti-condensation and multi-functional anti-condensation air-conditioning ball valve for the above problems existing in the prior art.
[0006] The purpose of the utility model can be achieved by the following technical solutions: an anti-condensation air-conditioning ball valve, including a valve body, a valve cap is threadedly installed on the right side of the valve body, a valve seat is fixedly installed at the center of the inner cavity of the valve body, a valve ball is installed in the inner cavity of the valve seat, a valve rod is installed through the top of the valve body, a protective sleeve is threadedly sleeved on the outer surface of the valve rod at the top of the valve body, a handle is fixedly installed at the top of the valve rod, a locknut is threadedly sleeved above the handle at the top of the valve rod, the bottom of the valve rod penetrates to the inner cavity of the valve body and inserts into the top of the valve ball, an installation shell is fixedly installed at the bottom of the valve body, air blowing components are fixedly installed on both the front and rear sides of the inner cavity of the installation shell, the air blowing component includes an air blowing pipe, and a heating component is fixedly installed at the bottom of the inner cavity of the installation shell, and the heating component includes a threaded cylinder and an electric heating rod.
[0007] This anti-condensation air-conditioning ball valve mainly increases the distance between the switch handle of the ball valve and the valve center line, and designs the part between the valve body and the handle to be larger than the thickness of the pipeline insulation layer. On the one hand, it lengthens the length of the valve stem, and on the other hand, the neck of the valve body that wraps the valve stem adopts a split design. The valve is designed as a pull-rod structure. When necessary, the neck valve stem sheath can be removed, the valve stem and the handle can be taken off while the valve is in the closed state, and the valve cap is in the closed state, so it can be used as a lockable ball valve.
[0008] In the above-mentioned anti-condensation air-conditioning ball valve, a locking groove is opened at the top of the valve body at the position of the valve stem, and an O-ring is arranged between the connection of the valve stem and the top of the valve body. By setting the O-ring, the sealing performance between the valve stem and the valve body can be guaranteed, and the sealing effect during the use of the valve can be effectively ensured.
[0009] In the above-mentioned anti-condensation air-conditioning ball valve, the blow pipes are respectively communicated with the front and rear sides of the valve body, and an electric heating column is fixedly installed in the inner cavity of the blow pipe. The heating column can heat the gas inside the blow pipe and transport it to the inside of the valve ball to realize preheating of the inside of the valve ball.
[0010] In the above-mentioned anti-condensation air-conditioning ball valve, one end of the blow pipe is communicated with the inner cavity of the valve body, the other end of the blow pipe is fixedly installed with an air valve, the surface of the air valve is fixedly installed with a micro air pump, the air outlet end of the micro air pump is communicated with the air valve, and the air outlet end of the micro air pump penetrates to the outside of the installation shell. The micro air pump can suck in external gas and pump it into the blow pipe for heating. At the same time, a dust-proof net is arranged at the air inlet end of the micro air pump to prevent external dust from entering the valve.
[0011] In the above-mentioned anti-condensation air-conditioning ball valve, the threaded cylinder is fixedly installed at the bottom of the valve body, a threaded cap is threadedly sleeved on the surface of the threaded cylinder, and an electric heating rod is fixedly installed in the inner cavity of the threaded cap. The threaded cap can fix the electric heating rod on the threaded cylinder to realize quick installation. When disassembling, only need to unscrew the threaded cap from the surface of the threaded cylinder.
[0012] In the above-mentioned anti-condensation air-conditioning ball valve, a heating cavity is opened at the bottom of the valve ball, and the top of the electric heating rod extends into the heating cavity. By setting the heating cavity, the heated gas by the electric heating rod can be dispersed into the inside of the valve ball to realize uniform heating of the outside of the valve ball.
[0013] In the above-mentioned anti-condensation air-conditioning ball valve, a heat-insulating layer is arranged on the inner wall of the valve body, and a gasket is arranged between the inner cavity of the protective sleeve and the top of the valve body. By setting the gasket, the sealing performance of the connection between the protective sleeve and the valve body can be guaranteed.
[0014] Compared with the prior art, the advantages of this anti-condensation air-conditioning ball valve are:
[0015] 1. Adopt a high-neck design to increase the distance between the switch handle of the ball valve and the valve center line, and the design between the valve body and the handle is larger than the thickness of the pipeline insulation layer.
[0016] 2. The high-neck design is on the one hand to lengthen the length of the valve stem, and on the other hand, the neck of the valve body that wraps the valve stem part adopts a split design. The neck is separated from the valve body and is connected by a threaded connection, which is convenient for forging and processing of the blank.
[0017] 3. The valve opening and closing position limiting device is designed on the middle hole of the valve body, and the limiting device and the valve body are of an integral structure; it is processed and formed by stamping.
[0018] 4. The valve is designed as a pull-rod structure. When necessary, the neck valve stem sheath can be removed with the valve in the closed state, the valve stem and the handle can be taken off, and the valve cap is in the closed state, and it can be used as a lockable ball valve.
[0019] 5. A heating structure is provided at the bottom of the valve, which can ensure a constant temperature of the valve body in low-temperature situations and effectively prevent the valve from condensing. Description of the Drawings
[0020] Figure 1 It is a three-dimensional structure schematic diagram of an anti-condensation air-conditioning ball valve.
[0021] Figure 2 It is a three-dimensional schematic diagram of the sectional structure of an anti-condensation air-conditioning ball valve.
[0022] Figure 3 It is a three-dimensional schematic diagram of the bottom view of an anti-condensation air-conditioning ball valve.
[0023] Figure 4 It is a three-dimensional schematic diagram of the partial structure top view sectional view of an anti-condensation air-conditioning ball valve.
[0024] Figure 5 It is a three-dimensional schematic diagram of the partial structure bottom view of an anti-condensation air-conditioning ball valve.
[0025] Figure 6 It is a three-dimensional schematic diagram of the internal structure of the valve ball and the installation shell of an anti-condensation air-conditioning ball valve viewed from below.
[0026] Figure 7 It is a three-dimensional schematic diagram of the partial sectional view of the air-blowing component of an anti-condensation air-conditioning ball valve.
[0027] Figure 8 It is an anti-condensation air-conditioning ball valve Figure 6 Enlarged schematic diagram of A in.
[0028] In the figure: 1, valve body; 2, valve cap; 3, mounting shell; 4, protective sleeve; 5, handle; 6, valve stem; 7, locknut; 8, blowing assembly; 81, blow pipe; 82, electric heating column; 83, air valve; 84, micro air pump; 9, valve ball; 10, valve seat; 11, O-ring; 12, locking groove; 13, heating assembly; 131, threaded barrel; 132, electric heating rod; 133, threaded cap; 134, heating cavity. Detailed implementation manner
[0029] The following are specific embodiments of the present invention and in combination with the attached drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
[0030] As Figures 1-8 shown, this anti-condensation air-conditioning ball valve includes a valve body 1, a valve cap 2 is threadedly installed on the right side of the valve body 1, a valve seat 10 is fixedly installed at the center of the inner cavity of the valve body 1, a valve ball 9 is installed in the inner cavity of the valve seat 10, a valve stem 6 penetrates through the top of the valve body 1, a protective sleeve 4 is threadedly sleeved on the outer surface of the valve stem 6 at the top of the valve body 1, a handle 5 is fixedly installed at the top of the valve stem 6, a locknut 7 is threadedly sleeved above the handle 5 at the top of the valve stem 6, the bottom of the valve stem 6 penetrates into the inner cavity of the valve body 1 and is inserted into the top of the valve ball 9, an installation shell 3 is fixedly installed at the bottom of the valve body 1, and blowing assemblies 8 are fixedly installed on both the front and rear sides of the inner cavity of the installation shell 3. The blowing assembly 8 includes a blow pipe 81, and an electric heating column 82 is fixedly installed at the bottom of the inner cavity of the installation shell 3. The heating assembly 13 includes a threaded barrel 131 and an electric heating rod 132.
[0031] In actual manufacturing, please refer to Figure 1 and Figure 2 , a locking groove 12 is provided at the top of the valve body 1 at the position of the valve stem 6, and an O-ring 11 is provided between the connection of the valve stem 6 and the top of the valve body 1.
[0032] In actual manufacturing, please refer to Figure 5 , Figure 6 and Figure 7 , the blow pipes 81 are respectively communicated with the front and rear sides of the valve body 1, and an electric heating column 82 is fixedly installed in the inner cavity of the blow pipe 81.
[0033] In actual manufacturing, please refer to Figure 5 , Figure 6 and Figure 7 , one end of the blow pipe 81 is communicated with the inner cavity of the valve body 1, the other end of the blow pipe 81 is fixedly installed with an air valve 83, a micro air pump 84 is fixedly installed on the surface of the air valve 83, the air outlet end of the micro air pump 84 is communicated with the air valve 83, and the air outlet end of the micro air pump 84 penetrates to the outside of the installation shell 3.
[0034] In actual manufacturing, please refer to Figure 6And Figure 8 , the threaded cylinder 131 is fixedly installed at the bottom of the valve body 1. A threaded cap 133 is sleeved on the surface thread of the threaded cylinder 131, and the electric heating rod 132 is fixedly installed in the inner cavity of the threaded cap 133.
[0035] In actual manufacturing, please refer to Figure 6 And Figure 8 , a heating cavity 134 is opened at the bottom of the valve ball 9, and the top of the electric heating rod 132 extends into the interior of the heating cavity 134.
[0036] In actual manufacturing, please refer to Figure 2 , a heat insulation layer is provided on the inner wall of the valve body 1, and a gasket is provided between the inner cavity of the protective sleeve 4 and the top of the valve body 1.
[0037] In actual application, the valve is designed as a drawbar type structure. When necessary, the neck protective sleeve 4 can be removed in the closed state of the valve, the valve stem 6 and the handle 5 can be taken off, and the top of the valve body 1 is set to the closed state, and it can be used as a lockable ball valve. When the valve is in the closed state, the electric heating column 82 generates heat, and then the micro air pump 84 is started. Through its operation, external gas is pumped in, enters the inside of the blowpipe 81 through the air valve 83, and is blown into the valve ball 9 after being heated by the electric heating column 82. The electric heating rod 132 at its bottom works, and the heat is dissipated into the interior of the heating cavity 134, so as to realize the external heating of the valve ball 9 and achieve the overall heating effect of the valve ball 9, which can effectively prevent the valve from condensing.
[0038] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The specific embodiments described herein are only illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An anti-condensation air conditioning ball valve, comprising a valve body (1), characterized in that: A valve cap (2) is threadedly mounted on the right side of the valve body (1); a valve seat (10) is fixedly mounted at the center of the inner cavity of the valve body (1); a valve ball (9) is mounted in the inner cavity of the valve seat (10); a valve stem (6) is installed through the top of the valve body (1); a protective sleeve (4) is threadedly mounted on the top of the valve body (1) and on the outer surface of the valve stem (6); a handle (5) is fixedly mounted on the top of the surface of the valve stem (6); a threaded sleeve is provided on the top of the valve stem (6) and on the upper side of the handle (5); A locking nut (7) is provided, the bottom of the valve stem (6) penetrates into the inner cavity of the valve body (1) and is inserted into the top of the valve ball (9), the bottom of the valve body (1) is fixedly mounted with a mounting shell (3), the front and rear sides of the inner cavity of the mounting shell (3) are fixedly mounted with a blowing assembly (8), the blowing assembly (8) includes a blowing pipe (81), and the bottom of the inner cavity of the mounting shell (3) is fixedly mounted with a heating assembly (13), the heating assembly (13) includes a threaded cylinder (131) and an electric heating rod (132).
2. The anti-condensation air conditioning ball valve according to claim 1, characterized in that: A locking groove (12) is provided at the top of the valve body (1) and located at the valve stem (6), and an O-ring (11) is provided between the connection between the valve stem (6) and the top of the valve body (1).
3. The anti-condensation air conditioning ball valve according to claim 1, characterized in that: The air blowing pipe (81) is respectively connected to the front and rear sides of the valve body (1), and an electric heating column (82) is fixedly installed in the inner cavity of the air blowing pipe (81).
4. The anti-condensation air conditioning ball valve according to claim 3, characterized in that: One end of the air blowing pipe (81) is in communication with the inner cavity of the valve body (1), and an air valve (83) is fixedly mounted on the other end of the air blowing pipe (81). A micro air pump (84) is fixedly mounted on the surface of the air valve (83), and an air outlet end of the micro air pump (84) is in communication with the air valve (83), and the air outlet end of the micro air pump (84) passes through the outside of the mounting shell (3).
5. The anti-condensation air conditioning ball valve according to claim 1, characterized in that: The threaded barrel (131) is fixedly mounted on the bottom of the valve body (1); a threaded cap (133) is threadedly sleeved on the surface of the threaded barrel (131); and the electric heating rod (132) is fixedly mounted in the inner cavity of the threaded cap (133).
6. The anti-condensation air conditioning ball valve according to claim 5, characterized in that: A heating chamber (134) is provided at the bottom of the valve ball (9), and the top of the electric heating rod (132) extends into the interior of the heating chamber (134).
7. The anti-condensation air conditioning ball valve according to claim 1, characterized in that: The inner wall of the valve body (1) is provided with a heat-insulating layer, and a gasket is provided between the inner cavity of the protective sleeve (4) and the top of the valve body (1).