Turnover device for crucible of permanent magnet alloy smelting furnace

By designing a permanent magnet alloy melting furnace crucible flip device including a support plate, a support frame and an installation mechanism, the problems of crucible installation troubles and low safety in the prior art are solved, and the rapid installation and flip of the crucible are realized, and the working efficiency and safety are improved.

CN223005303UActive Publication Date: 2025-06-20SUZHOU HANGDA NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422051344.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-20
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing crucible flip device is troublesome when installing the crucible, which takes a lot of time, and being next to the crucible for a long time is of great danger, affecting the work efficiency of the staff.

Method used

A permanent magnet alloy melting furnace crucible flip device including a support plate, a support frame and a mounting mechanism is designed. The installation mechanism realizes the rapid installation and flip of the crucible through components such as rotating shaft, connecting sleeve, limit ball and sliding sleeve.

Benefits of technology

Through the design of the support plate and support frame, the installation process of the crucible is simplified, the time for staff to contact the crucible is reduced, the working efficiency and safety are improved, and the practicality of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223005303U_ABST
    Figure CN223005303U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of permanent magnet alloy, and particularly relates to a crucible turnover device of a permanent magnet alloy smelting furnace, which solves the problem in the prior art that an existing crucible turnover device is generally troublesome when a crucible is installed, and comprises a supporting plate, the upper surface of the supporting plate is fixedly connected with a supporting frame, and the supporting frame is fixedly connected with the supporting plate. A crucible body is arranged above the supporting plate, two installation mechanisms are arranged above the supporting plate, the crucible body can be supported through the supporting plate and the supporting frame, the crucible body can be installed through the installation mechanisms, and meanwhile the purpose of overturning the crucible body can be achieved. And by means of the mounting mechanism, a worker can more conveniently and rapidly mount the crucible body, the contact time of the worker and the crucible body can be shortened, then the safety of the device can be effectively improved, the working efficiency of the worker can be effectively improved, and the practicability of the device is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of permanent magnet alloys, and particularly relates to a crucible turning device for a permanent magnet alloy melting furnace. Background Technique

[0002] At present, permanent magnet alloys are a type of magnetic materials, generally divided into hard magnetic alloys and soft magnetic alloys. Permanent magnet alloys refer to magnetic alloys that can still retain a relatively high residual magnetism after being magnetized and when the external magnetic field is removed.

[0003] During the production process of permanent magnet alloys, a melting furnace is required for processing. There is a crucible inside the melting furnace. Pouring out the molten metal inside the crucible is rather troublesome and dangerous. Therefore, a turning device is needed to assist in the work.

[0004] In the prior art, the authorized announcement number is: CN212070369U, and the name is a crucible turning device. This device has a simple structure and is easy to operate. It can reliably fix and quickly turn the crucible on the annular baffle, realize the rapid pouring out of the molten metal in a short time, reduce the labor intensity of the operator and the residue of the molten metal in the crucible, improve the cleaning efficiency and cleaning quality after the crucible is used, ensure the long-term cyclic use of the crucible, and has good practical value. However, in actual application, the existing turning devices are generally rather troublesome to install the crucible, require a lot of time, and are relatively dangerous when staying beside the crucible for a long time, which will affect the work efficiency of the staff and reduce the practicability of the device. Content of the Utility Model

[0005] The technical problem solved by the utility model is that the existing crucible turning devices are generally rather troublesome to install the crucible and require a lot of time, and a crucible turning device for a permanent magnet alloy melting furnace is provided.

[0006] To solve the above technical problems, a crucible turnover device for a permanent magnet alloy melting furnace provided by the utility model includes a support plate. The upper surface of the support plate is fixedly connected with a support frame. Above the support plate, there is a crucible body. Above the support plate, there are two installation mechanisms. The installation mechanism includes a rotating shaft. A movable connecting sleeve is installed on the outer surface of the rotating shaft. Two connecting rods are fixedly connected to the outer surface of the crucible body. The outer surface of the connecting rod is slidably connected with the inner wall of the connecting sleeve. A number of limiting balls for limiting the connecting rod are arranged inside the connecting sleeve. A sliding sleeve is slidably connected to the outer surface of the connecting sleeve. A number of moving columns sliding inside the connecting sleeve are fixedly connected to the inner wall of the sliding sleeve. A baffle for limiting the limiting ball is fixedly connected to the outer surface of the moving column. A telescopic spring for automatically resetting the moving column is fixedly connected to the outer surface of the moving column. A fixed seat is fixedly connected to the outer surface of the sliding sleeve. A plug rod is slidably connected to the inner wall of the hole on the fixed seat. The plug rod is inserted into the connecting sleeve and the sliding sleeve.

[0007] Preferably, a telescopic rod for guiding the telescopic spring is arranged inside the telescopic spring. One end of the telescopic rod is fixedly connected with the inner wall of the connecting sleeve, and the other end of the telescopic rod is fixedly connected with the outer surface of the moving column. The telescopic rod can guide and limit the telescopic spring, can avoid the telescopic spring bending during deformation, can ensure that the deformation of the telescopic spring does not deviate, and can increase the service life of the device.

[0008] Preferably, a pulling plate is fixedly connected to the outer surface of the plug rod. The outer surface of the pulling plate is passivated. The pulling plate can make it more convenient and fast for the staff to pull the plug rod. The passivation treatment on the outer surface of the pulling plate can prevent the staff's palm from being scratched.

[0009] Preferably, a reset spring for automatically resetting the pulling plate is fixedly connected to the outer surface of the pulling plate. The other end of the reset spring is fixedly connected with the outer surface of the fixed seat. The elastic force generated when the reset spring deforms can drive the pulling plate to automatically reset, can reduce the operation difficulty of the device, and can make it more convenient for the staff to operate the device.

[0010] Preferably, a forward and reverse motor is fixedly connected to the left side surface of the support frame. The output end of the forward and reverse motor is fixedly connected to the left end of the left rotating shaft among the two rotating shafts. The forward and reverse motor can provide power for the rotation of the rotating shaft, can make the rotation of the rotating shaft more convenient, and can effectively reduce the operation difficulty of the device.

[0011] Preferably, two reinforcing rods are arranged above the support plate. Both ends of the reinforcing rod are fixedly connected with the inner wall of the support frame. The reinforcing rod can increase the stability of the support frame, avoid the support frame being damaged under a large external force, and can effectively increase the stability and safety of the device.

[0012] Preferably, four fixing blocks are fixedly connected to the outer surface of the support plate, and bolts are threadedly connected to the inner walls of the fixing blocks. The device can be installed at a required position through the fixing blocks and bolts, effectively avoiding shaking during the use of the device and effectively increasing the stability of the device.

[0013] Preferably, a nut is fixedly connected to the top end of the bolt, and a gasket is sleeved on the outer surface of the bolt. The nut can make it more convenient for the staff to rotate the bolt, and the gasket can protect the fixing block, reducing the wear caused by the nut to the fixing block.

[0014] Compared with the related art, the present utility model has the following beneficial effects:

[0015] 1. The present utility model can support the crucible body through the support plate and the support frame, and can install the crucible body through the installation mechanism. At the same time, the purpose of flipping the crucible body can be achieved. The installation mechanism can make it more convenient and fast for the staff to install the crucible body, reducing the contact time between the staff and the crucible body, thereby effectively increasing the safety of the device, effectively improving the work efficiency of the staff, and effectively increasing the practicability of the device.

[0016] 2. The present utility model can guide and limit the telescopic spring through the telescopic rod, make it more convenient and fast for the staff to pull the insertion rod through the pulling plate, drive the pulling plate to automatically reset through the elastic force generated when the return spring deforms, provide power for the rotation of the rotating shaft through the positive and reverse motor, increase the stability of the support frame through the reinforcing rod, and install the device at a required position through the fixing block, bolt, nut and gasket.

[0017] In order to make the above and other purposes, features and advantages of the present utility model more obvious and understandable, the following specific preferred embodiments are given in conjunction with the accompanying drawings and are described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0020] Figure 2 It is a left view structural schematic diagram of the present utility model;

[0021] Figure 3 It is a schematic structural diagram of the installation mechanism of the present utility model;

[0022] Figure 4 For the present utility model Figure 3 The enlarged schematic diagram of the structure at position A in it.

[0023] The reference numerals in the figure:

[0024] 1. Support plate; 2. Support frame; 3. Crucible body; 4. Installation mechanism; 401. Rotating shaft; 402. Connecting sleeve; 403. Connecting rod; 404. Limiting ball; 405. Sliding sleeve; 406. Moving column; 407. Baffle; 408. Telescopic spring; 409. Fixed seat; 4010. Insert rod; 5. Telescopic rod; 6. Pulling plate; 7. Return spring; 8. Forward and reverse motor; 9. Reinforcing rod; 10. Fixed block; 11. Bolt; 12. Nut; 13. Gasket. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-4 , a crucible turning device for a permanent magnet alloy melting furnace, including a support plate 1, a support frame 2 is fixedly connected to the upper surface of the support plate 1, and a crucible body 3 is arranged above the support plate 1.

[0027] See Figures 1 to 2 , through the support plate 1 and the support frame 2, the crucible body 3 can be supported. There is molten metal inside the crucible body 3, so the weight of the crucible body 3 is relatively large. Therefore, the support frame 2 will bear a relatively large weight. Therefore, the support frame 2 needs to be made of a material with a relatively high hardness, which can bear a relatively large weight without breaking, and can effectively increase the service life and safety of the device.

[0028] Two reinforcing rods 9 are arranged above the support plate 1, and both ends of the reinforcing rods 9 are fixedly connected to the inner wall of the support frame 2. Through the reinforcing rods 9, the stability of the support frame 2 can be increased, and the support frame 2 can be prevented from being damaged under a relatively large external force, and the stability and safety of the device can be effectively increased.

[0029] The connection between the reinforcing rod 9 and the support frame 2 is fixed by welding, which can effectively prevent the reinforcing rod 9 from detaching from the support frame 2 and can effectively increase the safety of the device.

[0030] Four fixing blocks 10 are fixedly connected to the outer surface of the support plate 1. A bolt 11 is threadedly connected to the inner wall of the fixing block 10. The device can be installed at a required position through the fixing block 10 and the bolt 11, which can effectively prevent the device from shaking during use and can effectively improve the stability of the device.

[0031] Through the fixing block 10 and the bolt 11, it is more convenient and faster for the staff to install the device, and the device can be applied to different working environments.

[0032] The top end of the bolt 11 is fixedly connected with a nut 12. A gasket 13 is sleeved on the outer surface of the bolt 11. The nut 12 can make it more convenient for the staff to rotate the bolt 11, and the gasket 13 can protect the fixing block 10 and reduce the wear caused by the nut 12 to the fixing block 10.

[0033] The outer surface of the nut 12 can be passivated to prevent the staff from being scratched during operation. The gasket 13 can make it more convenient for the staff to disassemble the bolt 11.

[0034] Two installation mechanisms 4 are arranged above the support plate 1. The installation mechanism 4 includes a rotating shaft 401. A movable connecting sleeve 402 is installed on the outer surface of the rotating shaft 401. Two connecting rods 403 are fixedly connected to the outer surface of the crucible body 3. The outer surface of the connecting rod 403 is slidably connected to the inner wall of the connecting sleeve 402.

[0035] See Figures 1 to 3 , the connecting sleeve 402 can be installed on the rotating shaft 401, fixed to the rotating shaft 401 or slid on the rotating shaft 401. The connecting rod 403 can be inserted into the inside of the connecting sleeve 402, and thus the preliminary installation of the crucible body 3 can be completed. The outer surface of the connecting rod 403 is polished to reduce the wear caused during the installation of the connecting rod 403 and can effectively extend the service life of the device.

[0036] A number of limiting balls 404 for limiting the connecting rod 403 are arranged inside the connecting sleeve 402. A sliding sleeve 405 is slidably connected to the outer surface of the connecting sleeve 402. A number of moving columns 406 sliding inside the connecting sleeve 402 are fixedly connected to the inner wall of the sliding sleeve 405. A baffle 407 for limiting the limiting ball 404 is fixedly connected to the outer surface of the moving column 406.

[0037] See Figures 1 to 4 , by moving the sliding sleeve 405, the moving column 406 can be driven to move, and then the baffle 407 can be driven to move, and thus the limitation on the limiting ball 404 can be released.

[0038] The connecting rod 403 can be preliminarily limited by the limiting ball 404, and the limiting ball 404 can be limited by the sliding sleeve 405, the moving column 406 and the baffle 407, so that the sliding of the limiting ball 404 can be avoided during the rotation of the device, and the safety of the device can be effectively increased.

[0039] A telescopic spring 408 for automatically resetting the moving column 406 is fixedly connected to the outer surface of the moving column 406. Refer to Figures 3 to 4 , the movement of the moving column 406 can drive the deformation of the telescopic spring 408, and the deformation of the telescopic spring 408 can drive the automatic reset of the moving column 406, which can effectively reduce the operation difficulty of the device and make it more convenient for the staff to operate the device.

[0040] A telescopic rod 5 for guiding the telescopic spring 408 is arranged inside the telescopic spring 408. One end of the telescopic rod 5 is fixedly connected to the inner wall of the connecting sleeve 402, and the other end of the telescopic rod 5 is fixedly connected to the outer surface of the moving column 406. The telescopic spring 408 can be guided and limited by the telescopic rod 5, the bending of the telescopic spring 408 during deformation can be avoided, the deformation of the telescopic spring 408 can be ensured not to deviate, and the service life of the device can be increased.

[0041] The moving column 406 can be limited by the telescopic rod 5 to avoid the phenomenon of jamming of the moving column 406 due to deviation during movement, and the safety of the device can be effectively increased.

[0042] A fixed seat 409 is fixedly connected to the outer surface of the sliding sleeve 405. The inner wall of the hole on the fixed seat 409 is slidably connected with an insertion rod 4010, and the insertion rod 4010 is inserted into the connecting sleeve 402 and the sliding sleeve 405.

[0043] Refer to Figures 1 to 3 , the sliding sleeve 405 can be limited by the fixed seat 409 and the insertion rod 4010, the shaking of the sliding sleeve 405 during the use of the device can be effectively avoided, the safety during the operation of the device can be effectively increased, the sliding sleeve 405 is made of a material with higher hardness and can withstand greater external forces without breaking, and the service life of the device can be increased.

[0044] A pulling disc 6 is fixedly connected to the outer surface of the insertion rod 4010. The outer surface of the pulling disc 6 is passivated. The pulling disc 6 can make it more convenient and fast for the staff to pull the insertion rod 4010, and the passivation treatment on the outer surface of the pulling disc 6 can avoid the staff's palm being scratched.

[0045] A protective pad can be installed on the outer surface of the pulling disc 6, which can protect the staff, increase the comfort of the staff at the same time, and effectively increase the practicability of the device.

[0046] The outer surface of the pull plate 6 is fixedly connected with a return spring 7 for automatically resetting the pull plate 6. The other end of the return spring 7 is fixedly connected with the outer surface of the fixed seat 409. The elastic force generated when the return spring 7 deforms can drive the pull plate 6 to automatically reset, which can reduce the operation difficulty of the device and make it more convenient for the staff to operate the device.

[0047] The return spring 7 has a large elastic coefficient, which can enable the device to have sufficient elastic force to drive the pull plate 6 to reset. At the same time, it can prevent the return spring 7 from being damaged by a large external force, which can increase the safety of the device.

[0048] A forward and reverse motor 8 is fixedly connected to the left side surface of the support frame 2. The output end of the forward and reverse motor 8 is fixedly connected to the left end of the left rotating shaft 401 among the two rotating shafts 401. The forward and reverse motor 8 can provide power for the rotation of the rotating shaft 401, which can make the rotation of the rotating shaft 401 more convenient and can effectively reduce the operation difficulty of the device.

[0049] The forward and reverse motor 8 can be disassembled from the support frame 2, and different forward and reverse motors 8 can be replaced according to needs, so that the device can meet different usage requirements.

[0050] The specific implementation process of the present utility model is as follows: When the device is used, first, the connecting sleeve 402 needs to be loosened, and then the connecting sleeve 402 is moved. When the connecting rod 403 contacts the rotating shaft 401, the insertion rod 4010 is pulled, and then the limit on the sliding sleeve 405 can be released. When the sliding sleeve 405 is moved, the movement of the sliding sleeve 405 can drive the moving column 406 to move, and then drive the baffle 407 to move, and then the limit on the limit ball 404 can be released. Then, the connecting sleeve 402 is moved, and the limit ball 404 can be stuck into the inside of the connecting rod 403. Then, the sliding sleeve 405 is released, and the elastic force generated when the telescopic spring 408 deforms can make the moving column 406 automatically reset, and then the limit on the limit ball 404 can be realized. Then, the insertion rod 4010 is inserted into the sliding sleeve 405, and then the limit on the sliding sleeve 405 can be realized, so as to prevent the limit ball 404 from shaking, and then the installation of the crucible body 3 can be realized. Then, the forward and reverse motor 8 is started, and the forward and reverse motor 8 can drive the rotating shaft 401 to rotate, and then drive the crucible body 3 to rotate through the connecting rod 403, so as to achieve the purpose of flipping the crucible body 3.

[0051] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. A crucible turning device for a permanent magnet alloy melting furnace, comprising a support plate (1), characterized in that: The upper surface of the support plate (1) is fixedly connected to a support frame (2); a crucible body (3) is arranged above the support plate (1); two mounting mechanisms (4) are arranged above the support plate (1); the mounting mechanisms (4) include a rotating shaft (401); a movable connecting sleeve (402) is mounted on the outer surface of the rotating shaft (401); two connecting rods (403) are fixedly connected to the outer surface of the crucible body (3); the outer surface of the connecting rod (403) is slidably connected to the inner wall of the connecting sleeve (402); a plurality of limiting balls (404) for limiting the connecting rods (403) are arranged inside the connecting sleeve (402); the connecting sleeve (402) The outer surface of the connecting sleeve (405) is slidably connected to a sliding sleeve (405), the inner wall of the sliding sleeve (405) is fixedly connected to a plurality of movable columns (406) that slide inside the connecting sleeve (402), the outer surface of the movable column (406) is fixedly connected to a baffle (407) that limits the limiting ball (404), the outer surface of the movable column (406) is fixedly connected to a telescopic spring (408) that automatically resets the movable column (406), the outer surface of the sliding sleeve (405) is fixedly connected to a fixed seat (409), the inner wall of the hole on the fixed seat (409) is slidably connected to an insertion rod (4010), and the insertion rod (4010) is plugged into the connecting sleeve (402) and the sliding sleeve (405).

2. A crucible turning device for a permanent magnet alloy smelting furnace according to claim 1, characterized in that: A telescopic rod (5) is provided inside the telescopic spring (408) to guide the telescopic spring (408); one end of the telescopic rod (5) is fixedly connected to the inner wall of the connecting sleeve (402); and the other end of the telescopic rod (5) is fixedly connected to the outer surface of the moving column (406).

3. The crucible turning device for a permanent magnet alloy smelting furnace according to claim 1 is characterized in that: The outer surface of the insertion rod (4010) is fixedly connected to a pull plate (6), and the outer surface of the pull plate (6) is passivated.

4. A crucible turning device for a permanent magnet alloy smelting furnace according to claim 3, characterized in that: A reset spring (7) for automatically resetting the pull plate (6) is fixedly connected to the outer surface of the pull plate (6), and the other end of the reset spring (7) is fixedly connected to the outer surface of the fixing seat (409).

5. The crucible turning device for a permanent magnet alloy smelting furnace according to claim 1, characterized in that: A forward and reverse motor (8) is fixedly connected to the left side of the support frame (2), and an output end of the forward and reverse motor (8) is fixedly connected to the left end of the left rotating shaft (401) of the two rotating shafts (401).

6. The crucible turning device for a permanent magnet alloy smelting furnace according to claim 1, characterized in that: Two reinforcing rods (9) are arranged above the support plate (1), and both ends of the reinforcing rods (9) are fixedly connected to the inner wall of the support frame (2).

7. The crucible turning device for a permanent magnet alloy smelting furnace according to claim 1, characterized in that: Four fixing blocks (10) are fixedly connected to the outer surface of the support plate (1), and bolts (11) are threadedly connected to the inner walls of the fixing blocks (10).

8. The crucible turning device for a permanent magnet alloy smelting furnace according to claim 7, characterized in that: A nut (12) is fixedly connected to the top end of the bolt (11), and a gasket (13) is sleeved on the outer surface of the bolt (11).

Citation Information

Patent Citations

  • Crucible overturning device

    CN212070369U