Anti-blocking cooler

By setting threaded columns and telescopic rods in the filter mechanism of the cooler, users can quickly replace the filter layer, which solves the problem of the existing cooler shutdown and cleaning when the filter layer is blocked, and achieves the effect of reducing maintenance costs and improving cooling efficiency.

CN223005384UActive Publication Date: 2025-06-20JIANGXI PINHAN CHEM IND CO LTD
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Patent Information

Application Number
CN202421772132.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-20
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When the filter layer is blocked or contaminated, existing coolers need to be shut down and cleaned, resulting in long stagnation of production lines, increasing maintenance and operation costs, and affecting cooling performance and equipment efficiency.

Method used

An anti-blocking cooler is designed, allowing the user to easily replace the filter layer without changing the entire cooler by providing threaded columns and telescopic rods in the filter mechanism.

Benefits of technology

The design significantly reduces the cost of equipment maintenance and replacement, reduces system downtime, optimizes production efficiency and equipment utilization, and improves cooling efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223005384U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of chemical engineering, and discloses an anti-blocking cooler which comprises a shell and a cooling pipe, a spiral plate is fixedly arranged at the inner end of the shell, a first water outlet pipe is fixedly arranged at the outer end of the shell, a connecting rod is fixedly arranged at the outer end of the first water outlet pipe, and a detection body is fixedly arranged at the lower end of the connecting rod. A temperature displayer is fixedly arranged at the upper end of the connecting rod, a filtering mechanism is fixedly arranged at the front end of the shell and comprises a fixing pipe, a connecting pipe and a filtering pipe, the outer end of the fixing pipe is fixedly sleeved with a first fixing ring, and the outer end of the connecting pipe is fixedly sleeved with a second fixing ring; a telescopic rod is fixedly arranged on one side of the second fixing ring, a threaded column is rotationally arranged at the front end of the telescopic rod, and a filtering layer is fixedly arranged at the inner end of the filtering pipe. According to the utility model, a user can conveniently replace the filter layer without replacing the whole cooler, so that the maintenance and replacement cost of equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of chemical engineering, in particular to a clogging-proof cooler. Background Art

[0002] Many chemical reactions are exothermic reactions, and the released heat may cause the reaction temperature to rise, thereby affecting the reaction rate and the selectivity of the product. The cooler can help maintain the reaction temperature within a set range. The cooler is a heat management device used in the chemical reaction process, mainly used to control the temperature of the reaction system to ensure that the reaction proceeds under safe and efficient conditions.

[0003] However, in a conventional cooler, the filter layer is welded at a fixed position. Once the filter layer is clogged or contaminated, the user has to stop the machine for cleaning, which will lead to too long a downtime of the production line and increase the maintenance and operation costs. Moreover, as the filter layer is gradually clogged, the resistance of the liquid flow will increase, resulting in a decline in the cooling performance and affecting the overall operation efficiency of the equipment and the product quality.

[0004] Therefore, the technical personnel in this field have provided a clogging-proof cooler to solve the problems raised in the above background art. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a clogging-proof cooler is proposed. In this new type, the filter layer can be replaced, and the user can conveniently replace the filter layer without replacing the entire cooler, which significantly reduces the equipment maintenance and replacement costs. Moreover, the replacement process of this new type is fast and simple, which can reduce the system downtime, thereby optimizing the production efficiency and equipment utilization rate.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A clogging-proof cooler, including a housing and cooling pipes. A spiral plate is fixedly arranged at the inner end of the housing. A first water outlet pipe is fixedly arranged at the outer end of the housing. A connecting rod is fixedly arranged at the outer end of the first water outlet pipe. A detection body is fixedly arranged at the lower end of the connecting rod. A temperature display is fixedly arranged at the upper end of the connecting rod. A filtering mechanism is fixedly arranged at the front end of the housing. A water inlet pipe is fixedly arranged on the outer side of the cooling pipe near the front end. A second water outlet pipe is fixedly arranged on the outer side of the cooling pipe near the rear end. The filtering mechanism includes a fixed pipe, a connecting pipe and a filtering pipe. A first fixing ring is fixedly sleeved on the outer end of the fixed pipe. A second fixing ring is fixedly sleeved on the outer end of the connecting pipe. A telescopic rod is fixedly arranged on one side of the second fixing ring. A threaded column is rotatably arranged at the front end of the telescopic rod. A filter layer is fixedly arranged at the inner end of the filtering pipe;

[0007] Through the above technical solution, when replacing the filter tube, turn the threaded column in the reverse direction until the filter tube can be screwed out. Since the lower end of the threaded column is fixed to the telescopic rod, the position of the second fixing ring will not change. Then, place the new filter tube into the inner end of the first fixing ring, and then screw the threaded column back into the hole of the first fixing ring to replace the filter tube. After the liquid enters the interior of the housing, it will rotate around the spiral plate, and then the cooling tube will cool the temperature of the material, and then it will be discharged through the first water outlet pipe after the temperature is detected.

[0008] Further, both the water inlet pipe and the second water outlet pipe penetrate through the housing and lead to the outer end of the housing;

[0009] Through the above technical solution, by adding a suitable coolant from the water inlet pipe into the interior of the cooling tube, the excess heat generated by the reaction equipment can be quickly absorbed and discharged from the water outlet pipe after use, which can maintain the liquid temperature inside the equipment within the ideal range and prevent the low efficiency or instability of the reaction caused by temperature fluctuations.

[0010] Further, the cooling tube is fixedly arranged at the inner end of the housing, and the inner end of the spiral plate is fixedly connected to the outer end of the cooling tube;

[0011] Through the above technical solution, the fixed connection between the cooling tube and the spiral plate enables the liquid to rotate along the spiral plate after entering the housing. This design promotes the mixing and flow of the liquid and helps to improve the cooling efficiency.

[0012] Further, support feet are fixedly arranged at the front end and the rear end of the lower side of the housing, and the first water outlet pipe is fixedly arranged at the rear end of the support feet;

[0013] Through the above technical solution, the setting of the support feet can effectively support the housing, keep the equipment stable during operation, prevent imbalance caused by vibration and fluid flow, and thus extend the service life of the equipment. The first water outlet pipe is fixedly arranged at the rear end of the support feet, which helps to ensure a reasonable position of the water outlet, facilitating fluid discharge and subsequent pipeline connection.

[0014] Further, the detection body is fixedly arranged at the inner end of the first water outlet pipe, and the temperature display is fixedly arranged at the outer end of the first water outlet pipe;

[0015] Through the above technical solution, the detection body can real-time monitor the temperature of the fluid in the first water outlet pipe and then display it on the temperature display, providing accurate temperature data for the user, which helps to timely adjust the operating state of the cooling system and ensure that the equipment operates at the optimal working temperature.

[0016] Further, the fixed pipe and the connecting pipe are threadedly connected through a threaded column, and the fixed pipe is fixedly connected to the housing;

[0017] Through the above technical solution, the thread design can enhance the sealing effect between the fixed pipe and the connecting pipe, avoid fluid leakage, and ensure the safety and efficient operation of the system.

[0018] Furthermore, the filter pipe is movably arranged between the fixed pipe and the connecting pipe, and both sides of the filter pipe are movably arranged inside the first fixed ring and the second fixed ring respectively;

[0019] Through the above technical solution, the filter pipe is installed between the fixed pipe and the connecting pipe, which can filter impurities in the liquid, thus preventing blockage. At the same time, the installation and disassembly of the pipeline become more flexible, facilitating maintenance and replacement.

[0020] The utility model has the following beneficial effects:

[0021] 1. An anti-blocking cooler proposed by the utility model. In this new type, users can conveniently replace the filter layer without replacing the entire cooler, which significantly reduces the costs of equipment maintenance and replacement. Moreover, the replacement process of this new type is fast and simple, which can reduce the system downtime, thereby optimizing the production efficiency and equipment utilization rate.

[0022] 2. An anti-blocking cooler proposed by the utility model. In this new type, when the fluid passes through the spiral plate, the cooling pipe cools down the fluid, and then the temperature of the discharged liquid can be monitored in real time when it is discharged. The real-time monitoring can ensure that the discharged liquid remains within the ideal temperature range, thereby improving the product consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is an isometric view of the utility model;

[0024] Figure 2 is a sectional view of the utility model;

[0025] Figure 3 is an isometric view of the spiral plate of the utility model;

[0026] Figure 4 is an isometric view of the first water outlet pipe of the utility model;

[0027] Figure 5 is a sectional view of the filter layer of the utility model;

[0028] Figure 6 is an isometric view of the filter pipe of the utility model.

[0029] Legend Explanation:

[0030] 1. Outer shell; 2. Cooling pipe; 3. Water inlet pipe; 4. Second water outlet pipe; 5. Filter mechanism; 501. Fixed pipe; 502. Connecting pipe; 503. Filter pipe; 504. Second fixing ring; 505. First fixing ring; 506. Telescopic rod; 507. Threaded column; 508. Filter layer; 6. Spiral plate; 7. First water outlet pipe; 8. Connecting rod; 9. Temperature display; 10. Support feet; 11. Detection body. Detailed implementation mode

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0032] Refer to Figure 1-6 , an embodiment provided by the present invention:

[0033] An anti-blocking cooler includes an outer shell 1 and a cooling pipe 2. A spiral plate 6 is fixedly arranged at the inner end of the outer shell 1. A first water outlet pipe 7 is fixedly arranged at the outer end of the outer shell 1. A connecting rod 8 is fixedly arranged at the outer end of the first water outlet pipe 7. A detection body 11 is fixedly arranged at the lower end of the connecting rod 8. A temperature display 9 is fixedly arranged at the upper end of the connecting rod 8. A filter mechanism 5 is fixedly arranged at the front end of the outer shell 1. A water inlet pipe 3 is fixedly arranged on the outer side of the cooling pipe 2 near the front end. A second water outlet pipe 4 is fixedly arranged on the outer side of the cooling pipe 2 near the rear end. The filter mechanism 5 includes a fixed pipe 501, a connecting pipe 502 and a filter pipe 503. A first fixing ring 505 is fixedly sleeved on the outer end of the fixed pipe 501. A second fixing ring 504 is fixedly sleeved on the outer end of the connecting pipe 502. A telescopic rod 506 is fixedly arranged on one side of the second fixing ring 504. A threaded column 507 is rotatably arranged at the front end of the telescopic rod 506. A filter layer 508 is fixedly arranged at the inner end of the filter pipe 503. When replacing the filter pipe 503, turn the threaded column 507 in the reverse direction until the filter pipe 503 can be screwed out. Since the lower end of the threaded column 507 is fixed to the telescopic rod 506, the position of the second fixing ring 504 will not change. Then put the new filter pipe 503 into the inner end of the first fixing ring 505, and then screw the threaded column 507 into the hole of the first fixing ring 505 again to replace the filter pipe 503. After the liquid enters the inner part of the outer shell 1, it will rotate around the spiral plate 6, and then the cooling pipe 2 will cool the temperature of the material, and then discharge it from the first water outlet pipe 7 after detecting the temperature.

[0034] By turning the threaded post 507 in the opposite direction, the filter tube 503 can be easily removed, simplifying the replacement process and eliminating the need for additional tools or complex operations. This shortens the maintenance and replacement time and improves work efficiency. The threaded post 507 is connected to the first fixing ring 505 to ensure that the filter tube 503 is stably located inside the first fixing ring 505 and the inner end of the second fixing ring 504 during operation, maintaining good sealing performance, preventing leakage, and ensuring the normal operation of the system and the safe flow of the liquid.

[0035] The water inlet pipe 3 and the second water outlet pipe 4 both penetrate through the housing 1 and extend to the outer end of the housing 1. By adding appropriate coolant through the water inlet pipe 3 into the interior of the cooling pipe 2, the excess heat generated by the reaction equipment can be quickly absorbed and discharged through the water outlet pipe after use, maintaining the liquid temperature inside the equipment within the ideal range and preventing low or unstable reaction efficiency caused by temperature fluctuations. The cooling pipe 2 is fixedly arranged at the inner end of the housing 1, and the inner end of the spiral plate 6 is fixedly connected to the outer end of the cooling pipe 2. The fixed connection between the cooling pipe 2 and the spiral plate 6 enables the liquid to rotate along the spiral plate 6 after entering the housing 1. This design promotes the mixing and flow of the liquid and helps improve the cooling efficiency. Support feet 10 are fixedly arranged at the front end and the rear end of the lower side of the housing 1, and the first water outlet pipe 7 is fixedly arranged at the rear end of the support feet 10. The support feet 10 can effectively support the housing 1, keeping the equipment stable during operation and preventing imbalance caused by vibration and fluid flow, thereby extending the service life of the equipment. The first water outlet pipe 7 is fixedly arranged at the rear end of the support feet 10, which helps ensure a reasonable outlet position, facilitating fluid discharge and subsequent pipeline connection. The detector 11 is fixedly arranged at the inner end of the first water outlet pipe 7, and the temperature display 9 is fixedly arranged at the outer end of the first water outlet pipe 7. The detector 11 can monitor the temperature of the fluid inside the first water outlet pipe 7 in real time and then display it on the temperature display screen, providing accurate temperature data for the user. This helps adjust the operating state of the cooling system in a timely manner and ensures that the equipment operates at the optimal working temperature. The fixed pipe 501 and the connecting pipe 502 are threadedly connected through the threaded post 507, and the fixed pipe 501 is fixedly connected to the housing 1. The threaded design can enhance the sealing effect between the fixed pipe 501 and the connecting pipe 502, avoiding fluid leakage and ensuring the safety and efficient operation of the system. The filter tube 503 is movably arranged between the fixed pipe 501 and the connecting pipe 502, and both sides of the filter tube 503 are movably arranged at the inner ends of the first fixing ring 505 and the second fixing ring 504. The installation of the filter tube 503 between the fixed pipe 501 and the connecting pipe 502 can filter impurities in the liquid, preventing blockage. At the same time, the installation and disassembly of the pipeline become more flexible, facilitating maintenance and replacement.

[0036] After the liquid enters the housing 1, it rotates around the spiral plate 6, which can increase the contact area between the fluid and the cooling pipe 2. The cooling pipe 2 controls the temperature of the fluid, effectively reducing the temperature of the liquid and ensuring that it reaches the predetermined temperature requirement before flowing out of the housing 1 to prevent subsequent processes from being affected by high temperature. The liquid after cooling and treatment passes through the first outlet pipe 7 and is discharged after real-time monitoring to ensure that the outlet water temperature meets the predetermined standard.

[0037] Working principle: When replacing the filter tube 503, turn the threaded column 507 in the reverse direction until the filter tube 503 can be unscrewed. Since the lower end of the threaded column 507 is fixed to the telescopic rod 506, the position of the second fixing ring 504 will not change. Then, place the new filter tube 503 into the inner end of the first fixing ring 505, and then screw the threaded column 507 back into the hole of the first fixing ring 505 to replace the filter tube 503. After the liquid enters the interior of the housing 1, it rotates around the spiral plate 6, and then the cooling pipe 2 cools the temperature of the material, and then it is discharged from the first outlet pipe 7 after the temperature is detected.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An anti-clogging cooler, comprising a housing (1) and a cooling pipe (2), characterized in that: A spiral plate (6) is fixedly provided at the inner end of the shell (1), a first water outlet pipe (7) is fixedly provided at the outer end of the shell (1), a connecting rod (8) is fixedly provided at the outer end of the first water outlet pipe (7), a detection body (11) is fixedly provided at the lower end of the connecting rod (8), a temperature display (9) is fixedly provided at the upper end of the connecting rod (8), and a filtering mechanism (5) is fixedly provided at the front end of the shell (1); A water inlet pipe (3) is fixedly arranged on the outside of the cooling pipe (2) near the front end, and a second water outlet pipe (4) is fixedly arranged on the outside of the cooling pipe (2) near the rear end; The filtering mechanism (5) comprises a fixed tube (501), a connecting tube (502) and a filtering tube (503); a first fixing ring (505) is fixedly sleeved on the outer end of the fixed tube (501); a second fixing ring (504) is fixedly sleeved on the outer end of the connecting tube (502); a telescopic rod (506) is fixedly arranged on one side of the second fixing ring (504); a threaded column (507) is rotatably arranged at the front end of the telescopic rod (506); and a filtering layer (508) is fixedly arranged on the inner end of the filtering tube (503).

2. The anti-clogging cooler according to claim 1, characterized in that: The water inlet pipe (3) and the second water outlet pipe (4) both penetrate the outer shell (1) and lead to the outer end of the outer shell (1).

3. The anti-clogging cooler according to claim 1, characterized in that: The cooling pipe (2) is fixedly arranged at the inner end of the outer shell (1), and the inner end of the spiral plate (6) is fixedly connected to the outer end of the cooling pipe (2).

4. The anti-clogging cooler according to claim 1, characterized in that: Support legs (10) are fixedly arranged at the front end and the rear end of the lower side of the housing (1), and the first water outlet pipe (7) is fixedly arranged at the rear end of the support legs (10).

5. The anti-clogging cooler according to claim 1, characterized in that: The detection body (11) is fixedly arranged at the inner end of the first water outlet pipe (7), and the temperature display (9) is fixedly arranged at the outer end of the first water outlet pipe (7).

6. The anti-clogging cooler according to claim 1, characterized in that: The fixing pipe (501) and the connecting pipe (502) are threadedly connected via a threaded column (507), and the fixing pipe (501) is fixedly connected to the housing (1).

7. The anti-clogging cooler according to claim 1, characterized in that: The filter tube (503) is movably arranged between the fixed tube (501) and the connecting tube (502), and both sides of the filter tube (503) are movably arranged at the inner ends of the first fixing ring (505) and the second fixing ring (504), respectively.