Manual detection auxiliary device for ultra-large integrated die casting

Abstract

The utility model relates to a manual detection auxiliary device for an ultra-large integrated die casting. The manual detection auxiliary device for the ultra-large integrated die casting comprises a supporting and fixing assembly, a rotating assembly, a return assembly and a lifting assembly. The supporting and fixing assembly is provided with a tool receding support used for supporting and fixing the ultra-large integrated die casting. The rotating assembly is provided with a rotating platform capable of rotating in a reciprocating mode in the horizontal direction, and the rotating platform is used for bearing the supporting and fixing assembly and driving the supporting and fixing assembly to rotate. And the return assembly is provided with a driving motor which is in transmission connection with the rotating platform and is used for driving the rotating platform to rotate back to the original position after the rotating platform rotates. The lifting assembly is provided with a lifting table capable of reciprocating in the vertical direction, and the lifting table is used for bearing the rotating assembly and the return assembly and driving the supporting and fixing assembly to ascend and descend.

Description

Technical Field

[0001] The utility model relates to the technical field of manual detection of workpieces, in particular to a manual detection auxiliary device for super-large integrated die castings. Background Art

[0002] Die castings are a common type of metal product, and their production process involves multiple links such as mold design, metal smelting, mold injection, cooling, and deburring. Due to the complex structure and uneven wall thickness of die castings, various defects such as pores, shrinkage holes, cracks, inclusions, etc. are prone to occur. In order to ensure the quality and performance of die castings, a series of inspection items are required, including manual appearance inspection. For ultra-large integrated die castings such as electric vehicle battery packs, manual inspection is inconvenient due to their large size, and inspectors are often required to walk around them for inspection, which is troublesome and has low inspection efficiency. At the same time, due to their heavy weight and inconvenience in moving, it is also inconvenient for inspectors to inspect the bottom of die casting products. Utility Model Content

[0003] The purpose of the utility model is to provide an auxiliary device for manual inspection of super-large integrated die-castings, which can support and fix the super-large integrated die-castings through a supporting and fixing component, and can rotate and lift the super-large integrated die-castings through a rotating component cooperating with a lifting component. In addition, the air-avoiding treatment of the tooling air-avoiding bracket facilitates the inspection personnel to conduct all-round observation and inspection of the die-casting products on the spot, thereby speeding up the inspection efficiency. At the same time, the setting of the return mechanism can drive the die-casting products to automatically return to the original position of the origin after the manual rotation of the super-large integrated die-castings for inspection is completed, so as to facilitate the placement and fixation of the next die-casting product.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a super-large integrated die casting manual inspection auxiliary device, comprising:

[0005] The support and fixing assembly is provided with a tooling air-avoiding bracket, which is used to support and fix the super-large integrated die-casting;

[0006] A rotating assembly is provided with a rotating platform that can reciprocate in the horizontal direction, and is used to carry the supporting and fixing assembly and drive the supporting and fixing assembly to rotate;

[0007] A return assembly is provided with a driving motor drivingly connected to the rotating platform, and is used to drive the rotating platform to return to the original position after the rotating platform rotates;

[0008] The lifting assembly is provided with a lifting platform which can reciprocate along the vertical direction, and is used for carrying the rotating assembly and the returning assembly and driving the supporting and fixing assembly to lift and lower.

[0009] Optionally, the support and fixing assembly further includes:

[0010] A bearing platform, which is arranged at the bottom end of the tooling clearance bracket and is used to support the bottom of the super-large integrated die-casting part;

[0011] Two clamping mechanisms, which are respectively arranged on both sides of the bearing platform and are used to clamp and fix the bottom of the super-large integrated die-casting part;

[0012] Two supporting mechanisms, which are respectively arranged on both sides of the top end of the tooling clearance bracket and are used to support and fix the top of the super-large integrated die-casting part.

[0013] Optionally, the rotating assembly further includes:

[0014] A support plate, which is arranged on the lifting platform;

[0015] A rotating shaft, which is arranged between the rotating platform and the support plate. One end of the rotating shaft is fixedly connected to the rotating platform, and the other end of the rotating shaft is rotatably connected to the support plate.

[0016] Optionally, the driving motor is arranged on the support plate, and the return assembly further includes:

[0017] A driving gear, which is sleeved on the movable end of the driving motor;

[0018] A driven gear, which is sleeved on the rotating shaft and meshes with the driving gear.

[0019] Optionally, the bottom of the tooling clearance bracket is an L-shaped structure, and the top of the tooling clearance bracket is a Y-shaped structure.

[0020] Optionally, the clamping mechanism includes:

[0021] A jaw body;

[0022] Fixed clamping teeth, which are fixedly arranged on the jaw body;

[0023] Movable clamping teeth, which are rotatably arranged on the jaw body and cooperate with the fixed clamping teeth to clamp and fix the bottom of the super-large integrated die-casting part;

[0024] A driving cylinder, which is arranged on the jaw body and its movable end is connected to the movable clamping teeth.

[0025] Optionally, the supporting mechanism includes:

[0026] A supporting block, which is arranged on the side of the top of the tooling clearance bracket. The supporting block can reciprocate along the axis direction of the side of the top of the tooling clearance bracket and can rotate reciprocally along the axis direction of the side of the top of the tooling clearance bracket;

[0027] A supporting rod, which is arranged at the end of the supporting block and perpendicular to the supporting block, and is used to support and fix the top of the super-large integrated die-casting part.

[0028] The beneficial effects of the present utility model are as follows: The super-large integrated die-casting part is supported and fixed by the support and fixing assembly. Through the cooperation of the rotation assembly and the lifting assembly, the super-large integrated die-casting part can be rotated and lifted. Coupled with the clearance treatment of the tooling clearance bracket, it is convenient for the inspection personnel to observe and detect the die-casting product comprehensively in place, thus accelerating the inspection efficiency. At the same time, the setting of the return mechanism can drive the die-casting product to automatically return to the original initial position after the super-large integrated die-casting part is manually rotated for inspection, which is convenient for the placement and fixing of the next die-casting product.

[0029] The above description is only an overview of the technical solution of the present utility model. In order to understand the technical means of the present utility model more clearly and implement it in accordance with the content of the specification, the following describes in detail with reference to the preferred embodiments of the present utility model and the accompanying drawings. Description of the Drawings

[0030] Figure 1 It is the first schematic structural diagram of an artificial inspection auxiliary device for a super-large integrated die-casting part shown in an embodiment of the present utility model;

[0031] Figure 2 It is the second schematic structural diagram of an artificial inspection auxiliary device for a super-large integrated die-casting part shown in an embodiment of the present utility model;

[0032] In the figure: 1. Support and fixing assembly; 11. Tooling clearance bracket; 12. Loading platform; 13. Clamping mechanism; 131. Claw body; 132. Fixed clamping teeth; 133. Movable clamping teeth; 134. Driving cylinder; 14. Supporting mechanism; 141. Supporting block; 142. Supporting rod; 2. Rotation assembly; 21. Rotation platform; 22. Support plate; 23. Rotating shaft; 3. Return assembly; 31. Driving motor; 32. Driving gear; 33. Driven gear; 4. Lifting assembly; 41. Lifting table. Detailed Embodiment

[0033] Next, the technical solution of the present utility model will be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0034] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0036] See also Figure 1 and Figure 2 , a super-large integrated die-casting manual inspection auxiliary device shown in a preferred embodiment of the present application includes a supporting and fixing component 1, a rotating component 2, a return component 3 and a lifting component 4. The supporting and fixing component 1 is provided with a tooling air-avoiding bracket 11, which is used to support and fix the super-large integrated die-casting. The rotating component 2 is provided with a rotating platform 21 that can reciprocate in the horizontal direction, which is used to carry the supporting and fixing component 1 and drive the supporting and fixing component 1 to rotate. The return component 3 is provided with a driving motor 31 that is transmission-connected to the rotating platform 21, which is used to drive the rotating platform 21 to return to the original position after the rotating platform 21 rotates. The lifting component 4 is provided with a lifting platform 41 that can reciprocate in the vertical direction, and the lifting platform 41 is driven by a linear motor, which is used to carry the rotating component 2 and the return component 3 and drive the supporting and fixing component 1 to rise and fall.

[0037] According to the scheme of the embodiment of the utility model, the super-large integrated die-casting is supported and fixed by the supporting and fixing component 1, and the super-large integrated die-casting can be rotated and lifted by the rotating component 2 cooperating with the lifting component 4. In addition, the air-avoiding treatment of the tooling air-avoiding bracket 11 facilitates the inspection personnel to conduct all-round observation and inspection of the die-casting products on the spot, thereby speeding up the inspection efficiency. At the same time, the setting of the return mechanism can drive the die-casting product to automatically return to the original position of the origin after the manual rotation of the super-large integrated die-casting for inspection is completed, thereby facilitating the placement and fixation of the next die-casting product.

[0038] The following will be described in detail with specific embodiments:

[0039] Please refer to Figure 1 , the support and fixing assembly 1 further includes a bearing platform 12, two clamping mechanisms 13 and two supporting mechanisms 14. The bearing platform 12 is arranged at the bottom end of the tooling clearance bracket 11 and is used to support the bottom of the super-large integrated die-casting part. The two clamping mechanisms 13 are respectively arranged on both sides of the bearing platform 12 and are used to clamp and fix the bottom of the super-large integrated die-casting part. The two supporting mechanisms 14 are respectively arranged on both sides of the top end of the tooling clearance bracket 11 and are used to support and fix the top of the super-large integrated die-casting part. Specifically, in this embodiment, the bottom of the tooling clearance bracket 11 is an L-shaped structure, and the top of the tooling clearance bracket 11 is a Y-shaped structure. The bearing platform 12 is horizontally and perpendicularly arranged with the bottom of the tooling clearance bracket 11, that is, clamping mechanisms 13 and supporting mechanisms 14 are arranged at the four corners of the tooling clearance bracket 11 to fix the super-large integrated die-casting part, and the fixing effect is more stable. At the same time, the clearance treatment of the tooling clearance bracket 11 can facilitate the inspectors to observe and detect the die-casting part products through the tooling clearance bracket 11, and avoid the tooling clearance bracket 11 being too large in volume to block the die-casting part products and interfere with the observation and detection.

[0040] Please refer to Figure 2 , specifically, the clamping mechanism 13 includes a jaw body 131, fixed clamping teeth 132, movable clamping teeth 133 and a driving cylinder 134. The fixed clamping teeth 132 are fixedly arranged on the jaw body 131, the movable clamping teeth 133 are rotatably arranged on the jaw body 131 and cooperate with the fixed clamping teeth 132 to clamp and fix the bottom of the super-large integrated die-casting part. The driving cylinder 134 is arranged on the jaw body 131 and its movable end is connected to the movable clamping teeth 133. The supporting mechanism 14 includes a supporting block 141 and a supporting rod 142. The supporting block 141 is arranged on the side of the top of the tooling clearance bracket 11, and the supporting block 141 can reciprocate along the axis direction of the side of the top of the tooling clearance bracket 11 and can rotate reciprocally along the axis direction of the side of the top of the tooling clearance bracket 11. The supporting rod 142 is arranged at the end of the supporting block 141 and is perpendicular to the supporting block 141, and is used to support and fix the top of the super-large integrated die-casting part. Specifically, in this embodiment, the supporting block 141 is driven by a telescopic cylinder to reciprocate along the axis direction of the side of the top of the tooling clearance bracket 11, and is rotated reciprocally along the axis direction of the side of the top of the tooling clearance bracket 11 by a rotating motor. When in use, first place the bottom of the super-large integrated die-casting part on the bearing platform 12 and make its two sides of the top lean against both sides of the top of the tooling clearance bracket 11 respectively, and then clamp and fix it through the clamping mechanism 13 and the supporting mechanism 14 respectively.

[0041] Please refer toFigure 2 The rotating assembly 2 further includes a support plate 22 and a rotating shaft 23. The support plate 22 is arranged on the lifting platform 41. The rotating shaft 23 is arranged between the rotating platform 21 and the support plate 22. One end of the rotating shaft 23 is fixedly connected to the rotating platform 21, and the other end of the rotating shaft 23 is rotatably connected to the support plate 22. During detection, the tester manually holds the die-casting product and drives the rotating platform 21 to rotate for observation and detection.

[0042] Please refer to Figure 2 The driving motor 31 is arranged on the support plate 22. The return assembly 3 further includes a driving gear 32 and a driven gear 33. The driving gear 32 is sleeved on the movable end of the driving motor 31, and the driven gear 33 is sleeved on the rotating shaft 23 and meshes with the driving gear 32. Specifically, in this embodiment, the driving motor 31 is a servo motor and is provided with an origin. The driving motor 31 is arranged below the support plate 22 and its movable end extends upward through the support plate 22. The driving gear 32 and the driven gear 33 are both located above the support plate 22. After the detection of the super-large integrated die-casting by manual rotation is completed, no matter which position the die-casting product rotates to, at this time, only by making the driving motor 31 return to zero, the driving motor 31 will drive the die-casting product to automatically return to the origin initial position, which is convenient for the placement and fixation of the next die-casting product.

[0043] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0044] The above-described embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.

Claims

1. A super large integrated die casting manual inspection auxiliary device, characterized in that: include: The support and fixing assembly is provided with a tooling air-avoiding bracket, which is used to support and fix the super-large integrated die-casting; A rotating assembly is provided with a rotating platform that can reciprocate in the horizontal direction, and is used to carry the supporting and fixing assembly and drive the supporting and fixing assembly to rotate; A return assembly is provided with a driving motor drivingly connected to the rotating platform, and is used to drive the rotating platform to return to the original position after the rotating platform rotates; The lifting assembly is provided with a lifting platform which can reciprocate along the vertical direction, and is used for carrying the rotating assembly and the returning assembly and driving the supporting and fixing assembly to lift and lower.

2. The super-large integrated die casting manual inspection auxiliary device according to claim 1 is characterized in that: The supporting and fixing assembly also includes: A bearing platform is arranged at the bottom end of the tooling air-avoiding bracket and is used to support the bottom of the super-large integrated die-casting; Two clamping mechanisms are respectively arranged on both sides of the bearing platform and are used to clamp and fix the bottom of the super-large integrated die casting; Two supporting mechanisms are respectively arranged on both sides of the top of the tooling air avoidance bracket, and are used to support and fix the top of the super-large integrated die-casting.

3. The super-large integrated die casting manual inspection auxiliary device according to claim 2 is characterized in that: The rotating assembly further comprises: A support plate, arranged on the lifting platform; The rotating shaft is arranged between the rotating platform and the supporting plate, one end of the rotating shaft is fixedly connected to the rotating platform, and the other end of the rotating shaft is rotatably connected to the supporting plate.

4. The super-large integrated die casting manual inspection auxiliary device according to claim 3 is characterized in that: The driving motor is arranged on the supporting plate, and the return assembly further comprises: A driving gear, sleeved on the movable end of the driving motor; The driven gear is sleeved on the rotating shaft and meshed with the driving gear.

5. The super-large integrated die casting manual inspection auxiliary device according to claim 2 is characterized in that: The bottom of the tooling air-avoiding bracket is an L-shaped structure, and the top of the tooling air-avoiding bracket is a Y-shaped structure.

6. The super-large integrated die casting manual inspection auxiliary device according to claim 5 is characterized in that: The clamping mechanism comprises: The clamp body; Fixed clamping teeth, fixedly arranged on the clamping jaw body; The movable clamping teeth are rotatably arranged on the clamping jaw body and cooperate with the fixed clamping teeth to clamp and fix the bottom of the super-large integrated die casting; A driving cylinder is arranged on the clamping jaw body and a movable end of the driving cylinder is connected to the movable clamping teeth.

7. The super-large integrated die casting manual inspection auxiliary device according to claim 6 is characterized in that: The supporting mechanism comprises: A support block is arranged on the top side of the tooling air-avoiding bracket, and the support block can reciprocate along the axis direction of the top side of the tooling air-avoiding bracket and can reciprocate along the axis direction of the top side of the tooling air-avoiding bracket; A support rod is arranged at the end of the support block and is perpendicular to the support block, and is used to support and fix the top of the super-large integrated die casting.

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