Counter for metal bar production line
By designing a counter for metal rod production line including contact sensors and synchronous conveying mechanisms, the problems of poor versatility and counting error of existing counters are solved, and flexible adaptation and accurate counting of metal rods of different specifications are achieved.
Patent Information
- Application Number
- CN202422266254.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing metal rod production lines are fixed with counter positions, which are poor in versatility and are difficult to adapt to the production of metal rods of different diameters and specifications. In addition, problems such as crossing and overlapping of rods are prone to occur during the conveying process, resulting in counting errors.
A counter for metal rod production line including six sets of support columns, transportation racks, protective nets, counting mechanisms and conveying mechanisms was designed. Through the flexible adjustment of the contact sensor and the design of the synchronous conveying mechanism, effective contact and accurate counting of metal rods of different specifications can be achieved, avoiding crossing and overlapping of rods.
The contact sensor of the counter can be flexibly adjusted, adapting to metal rods of different diameters and specifications, improving versatility; the synchronous conveying mechanism effectively avoids crossing and overlapping of rods, reducing counting errors.
Smart Images

Figure CN223006455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of counters, in particular to a counter for a metal bar production line. Background Technique
[0002] Counting is the simplest basic operation. A counter is a logic circuit that implements this operation. In a digital system, a counter mainly counts the number of pulses to achieve functions such as measurement, counting, and control, and also has a frequency division function. A counter is composed of basic counting units and some control gates, and the counting unit is composed of a series of flip-flops with the function of storing information, such as RS flip-flops, T flip-flops, D flip-flops, and JK flip-flops. Counters are widely used in digital systems. For example, in the controller of an electronic computer, the instruction address is counted to sequentially fetch the next instruction, and in the arithmetic unit, the number of addition and subtraction operations is recorded during multiplication and division operations. Another example is the counting of pulses in digital instruments, etc. Counters can be used to display the working state of products. Generally speaking, they are mainly used to indicate how many copies of the folding and collating work of the product have been completed. Its main indicator lies in the number of digits of the counter, and the common ones are 3-digit and 4-digit. Obviously, the 3-digit counter can display up to 999 at most, and the 4-digit one can display up to 9999 at most. At present, the counters for metal bar production lines on the market are convenient for real-time online display and control of the number of bars during production. However, the position of the counter is generally fixed and not easy to adjust, so it is not convenient to meet the use of metal bars with different diameter specifications in production, and the versatility is poor. Moreover, during the conveying process, due to reasons such as bar crossing and overlapping, it is easy to cause interference information, interfering with the accurate identification of the detection device, thus generating counting errors. Content of the Utility Model
[0003] The main purpose of the utility model is to provide a counter for a metal bar production line, which can effectively solve the problems in the background technique.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A counter for a metal bar production line, comprising six groups of support columns. A transport rack is arranged on the upper sides of the six groups of support columns. Protective nets are fixedly arranged on both sides of the transport rack. A counting mechanism is fixedly arranged on one side of the transport rack. A conveying mechanism is arranged on the inner side and the front side of the transport rack. The counting mechanism includes a fixed seat fixedly arranged at a position close to the middle on one side of the transport rack. An installation box is fixedly arranged on the upper side of the fixed seat. A round rod is movably arranged inside the installation box. A gear is fixedly sleeved on the outer side of the round rod. A handle is fixedly arranged on the front side of the gear. An opening is formed in the front side of the installation box corresponding to the position of the handle. A rack is movably arranged on the rear side of the gear. A limiting block is movably arranged on the lower side of the fixed seat. A clamping block is fixedly arranged on the upper side of the limiting block. A round plate is fixedly arranged on the front side of the limiting block. An activity opening is formed in the front side of the fixed seat close to the lower side position. A return spring is fixedly connected between the installation box and the round plate. An attachment block is fixedly arranged at the upper end of the rack. A contact sensor is fixedly installed at the lower end of the attachment block. A counter body is fixedly installed at a position on one side of the transport rack close to the rear side of the installation box.
[0006] Preferably, inclined slots are formed in both sides of the installation box corresponding to the position of the round rod. The gear and the rack are meshed. The handle is movably limited inside the opening.
[0007] Preferably, the limiting block, the clamping block and the round plate are an integral mechanism. The clamping block is engaged with the rack. The clamping block is provided with inclined teeth.
[0008] Preferably, the round plate is movably limited inside the activity opening. The contact sensor and the counter body are electrically connected.
[0009] Preferably, the conveying mechanism includes a motor fixedly arranged at a position close to one side on the front side of the transport rack. A number of first synchronous pulleys are movably arranged inside the transport rack. A first synchronous belt is movably sleeved on the outer sides of the number of transport racks. An activity rod is movably arranged at a position close to the upper side inside the transport rack. One end of the activity rod and a frontmost one of the number of first synchronous pulleys are fixedly connected with second synchronous pulleys. A second synchronous belt is movably sleeved on the outer sides of the two second synchronous pulleys. Turntables are fixedly sleeved on the outer side of the activity rod close to both sides. A number of conveying grooves are formed in the outer sides of the two turntables.
[0010] Preferably, activity slots are formed in the front side of the transport rack corresponding to the positions of the two turntables. The rotating shaft of the motor penetrates through one side of the transport rack and is fixedly connected with the frontmost one of the number of first synchronous pulleys.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The contact sensor is driven by a connecting block to move up and down, and the contact sensor contacts the conveyed bar stock, facilitating contact with metal bar stocks of different specifications. The position of the contact sensor can be flexibly adjusted, thus facilitating the use of metal bar stocks with different diameters in production, and having strong versatility.
[0013] 2. By starting the motor to drive several groups of first synchronous pulleys and first synchronous belts to rotate, and at the same time cooperating with the use of two groups of second synchronous pulleys and second synchronous belts, the movable rod and the turntable are driven to rotate synchronously. Then, several conveying grooves drive the metal bar stocks to be conveyed limitedly one by one, avoiding the crossing and overlapping of the bar stocks during the conveying process, preventing interference information from being caused, and thus reducing the counting error. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of a counter for a metal bar stock production line of the present utility model;
[0015] Figure 2 It is a schematic diagram of the counting mechanism structure of a counter for a metal bar stock production line of the present utility model;
[0016] Figure 3 It is a schematic diagram of a partially cut-away structure of the counting mechanism of a counter for a metal bar stock production line of the present utility model;
[0017] Figure 4 It is a schematic diagram of a partially cut-away structure of a counter for a metal bar stock production line of the present utility model.
[0018] In the figure: 1, support column; 2, transport rack; 3, protective net; 4, counting mechanism; 41, fixed seat; 42, mounting box; 43, round rod; 44, gear; 45, grip; 46, opening; 47, rack; 48, limit block; 49, block; 410, round plate; 411, movable opening; 412, return spring; 413, connecting block; 414, contact sensor; 415, counter body; 5, conveying mechanism; 51, motor; 52, first synchronous pulley; 53, first synchronous belt; 54, movable rod; 55, second synchronous pulley; 56, second synchronous belt; 57, turntable; 58, conveying groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] Such as Figures 1-4As shown in the figure, a counter for a metal bar production line includes six groups of support columns 1. A transport rack 2 is arranged on the upper sides of the six groups of support columns 1. Protective nets 3 are fixedly arranged on both sides of the transport rack 2. A counting mechanism 4 is fixedly arranged on one side of the transport rack 2. A conveying mechanism 5 is arranged on the inner side and the front side of the transport rack 2. The counting mechanism 4 includes a fixed seat 41 fixedly arranged at a position close to the middle on one side of the transport rack 2. An installation box 42 is fixedly arranged on the upper side of the fixed seat 41. A round rod 43 is movably arranged inside the installation box 42. A gear 44 is fixedly sleeved on the outer side of the round rod 43. A handle 45 is fixedly arranged on the front side of the gear 44. An opening 46 is formed in the front side of the installation box 42 corresponding to the position of the handle 45. A rack 47 is movably arranged on the rear side of the gear 44. A limiting block 48 is movably arranged on the lower side of the fixed seat 41. A clamping block 49 is fixedly arranged on the upper side of the limiting block 48. A round plate 410 is fixedly arranged on the front side of the limiting block 48. An activity opening 411 is formed in the front side of the fixed seat 41 close to the lower side. A return spring 412 is fixedly connected between the installation box 42 and the round plate 410. An attachment block 413 is fixedly arranged at the upper end of the rack 47. A contact sensor 414 is fixedly installed at the lower end of the attachment block 413. A counter body 415 is fixedly installed on one side of the transport rack 2 close to the rear side of the installation box 42.
[0021] In this embodiment, inclined grooves are formed in the two sides of the installation box 42 corresponding to the position of the round rod 43. The gear 44 and the rack 47 are meshed. The handle 45 is limited and moves inside the opening 46. The limiting block 48, the clamping block 49 and the round plate 410 are an integrated mechanism. The clamping block 49 is engaged with the rack 47. The clamping block 49 is provided with inclined teeth. The round plate 410 is limited and moves inside the activity opening 411. The contact sensor 414 and the counter body 415 are electrically connected.
[0022] Specifically, first, hold the grip 45 and bend it downward, which drives the gear 44 to rotate around the round rod 43 as the center, so that the gear 44 drives the engaged rack 47 to move upward. At the same time, the rack 47 will pass over the block 49 with helical teeth. When the rack 47 needs to move further upward, pull the round rod 43 obliquely upward to the inclined slots on both sides of the installation box 42, and bend the grip 45 and the gear 44 to reset for subsequent cyclic use. When it is necessary to move the movable port 411 downward, press the round plate 410 downward to compress the return spring 412, so that the block 49 disengages from the engagement with the rack 47. At this time, move the rack 47 downward. When it moves to the appropriate position, release the round plate 410. According to the elastic action of the return spring 412, the limit block 48 and the block 49 are reset to re-engage the rack 47, so that the connecting block 413 drives the contact sensor 414 to move up and down. By contacting the transported bar with the contact sensor 414, it is convenient to contact metal bars of different specifications. The position of the contact sensor 414 can be flexibly adjusted, which is convenient to meet the use of metal bars with different diameters in production, and has strong versatility.
[0023] In this embodiment, the conveying mechanism 5 includes a motor 51 fixedly arranged at a position near one side of the front side of the transport frame 2. A plurality of groups of first synchronous pulleys 52 are movably arranged inside the transport frame 2. A first synchronous belt 53 is movably sleeved outside the plurality of groups of transport frames 2. A movable rod 54 is movably arranged at a position near the upper side inside the transport frame 2. One end of the movable rod 54 and a front-side group of the plurality of groups of first synchronous pulleys 52 are fixedly connected with second synchronous pulleys 55. A second synchronous belt 56 is movably sleeved outside the two second synchronous pulleys 55. Turntables 57 are fixedly sleeved at positions near both sides of the outside of the movable rod 54. A plurality of groups of conveying grooves 58 are arranged outside the two turntables 57. Movable grooves are arranged at positions corresponding to the two turntables 57 on the front side of the transport frame 2. The rotating shaft of the motor 51 penetrates through one side of the transport frame 2 and is fixedly connected with a front-side group of the plurality of groups of first synchronous pulleys 52.
[0024] Specifically, by starting the motor 51 to drive the plurality of groups of first synchronous pulleys 52 and the first synchronous belt 53 to rotate, and at the same time cooperating with the use of the two second synchronous pulleys 55 and the second synchronous belt 56, the movable rod 54 and the turntable 57 are driven to rotate synchronously. Then, the metal bars are transported in a limited quantity one by one through the plurality of groups of conveying grooves 58, avoiding the crossing and overlapping of the bars during the conveying process, preventing the generation of interference information, and thus reducing the counting error.
[0025] Working principle:
[0026] In use, first, hold the grip 45 and bend it downward, which drives the gear 44 to rotate around the round rod 43 as the center, so that the gear 44 drives the engaged rack 47 to move upward. At the same time, the rack 47 will pass over the block 49 with helical teeth. When the rack 47 needs to move further upward, pull the round rod 43 obliquely upward to the two side slots of the installation box 42, and bend the grip 45 and the gear 44 to reset for subsequent cyclic use. When it is necessary to move the movable port 411 downward, press the round piece 410 downward to compress the return spring 412, so that the block 49 disengages from the engagement with the rack 47. At this time, move the rack 47 downward. When it moves to the appropriate position, release the round piece 410. According to the elastic action of the return spring 412, the limit block 48 and the block 49 are reset to re-engage the rack 47, so that the connecting block 413 drives the contact sensor 414 to move up and down. By contacting the transported bar with the contact sensor 414, it is convenient to contact metal bars of different specifications. The position of the contact sensor 414 can be flexibly adjusted, so as to facilitate the use of metal bars with different diameters in production, and the versatility is strong. In addition, start the motor 51 to drive a number of first synchronous wheels 52 and first synchronous belts 53 to rotate. At the same time, cooperate with the use of two second synchronous wheels 55 and second synchronous belts 56 to drive the movable rod 54 and the turntable 57 to rotate synchronously. Then, drive the metal bars to be transported in a limited quantity and individually through a number of transport grooves 58, so as to avoid the crossing and overlapping of the bars during the transportation process, prevent the generation of interference information, and thus reduce the counting error.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A counter for a metal bar production line, comprising six groups of support columns (1), characterized in that: A transport frame (2) is arranged on the upper side of the six groups of support columns (1), and protective nets (3) are fixedly arranged on both sides of the transport frame (2). A counting mechanism (4) is fixedly arranged on one side of the transport frame (2), and a conveying mechanism (5) is arranged on the inner side and the front side of the transport frame (2). The counting mechanism (4) comprises a fixed seat (41) fixedly arranged on one side of the transport frame (2) near the middle position, a mounting box (42) is fixedly arranged on the upper side of the fixed seat (41), a round rod (43) is movably arranged on the inner side of the mounting box (42), a gear (44) is fixedly sleeved on the outer side of the round rod (43), a handle (45) is fixedly arranged on the front side of the gear (44), and an opening (46) is opened on the front side of the mounting box (42) at the position corresponding to the handle (45). ), a rack (47) is movably provided on the rear side of the gear (44), a limit block (48) is movably provided on the lower side of the fixed seat (41), a clamping block (49) is fixedly provided on the upper side of the limit block (48), a disc (410) is fixedly provided on the front side of the limit block (48), a movable opening (411) is provided on the front side of the fixed seat (41) near the lower side, a return spring (412) is fixedly connected between the installation box (42) and the disc (410), a connecting block (413) is fixedly provided on the upper end of the rack (47), a contact sensor (414) is fixedly installed on the lower end of the connecting block (413), and a counter body (415) is fixedly installed on one side of the transport frame (2) near the rear side of the installation box (42).
2. A counter for a metal bar production line according to claim 1, characterized in that: Oblique grooves are provided on both sides of the installation box (42) at positions corresponding to the round rods (43), the gear (44) and the rack (47) are meshed, and the handle (45) is limited and movable inside the opening (46).
3. The counter for a metal bar production line according to claim 1, characterized in that: The limit block (48), the clamping block (49) and the disc (410) form an integrated structure; the clamping block (49) is engaged with the rack (47); and the clamping block (49) is provided with helical teeth.
4. The counter for a metal bar production line according to claim 1, characterized in that: The disc (410) is limited and movable inside the movable opening (411), and the contact sensor (414) is electrically connected to the counter body (415).
5. The counter for a metal bar production line according to claim 1, characterized in that: The conveying mechanism (5) comprises a motor (51) fixedly arranged at a position near one side of the front side of the transport frame (2); a plurality of groups of first synchronous wheels (52) are movably arranged on the inner side of the transport frame (2); a first synchronous belt (53) is movably sleeved on the outer side of a plurality of groups of transport frames (2); a movable rod (54) is movably arranged on the inner side of the transport frame (2) near the upper side; a group of the plurality of groups of first synchronous wheels (52) near the front side is fixedly connected to one end of the movable rod (54); the outer sides of the two groups of second synchronous wheels (55) are movably sleeved with a second synchronous belt (56); a turntable (57) is fixedly sleeved on the outer side of the movable rod (54) near both sides; and a plurality of groups of conveying grooves (58) are provided on the outer sides of the two groups of turntables (57).
6. A counter for a metal bar production line according to claim 5, characterized in that: The front side of the transport frame (2) is provided with movable slots at positions corresponding to the two groups of turntables (57), and the rotating shaft of the motor (51) passes through one side of the transport frame (2) and is fixedly connected to a front group of the plurality of groups of first synchronous wheels (52).