Surface treatment device for cable processing
By designing a surface treatment device for cable processing including a pickling treatment mechanism and a dust-proof drying mechanism, the problem of inconvenient continuous processing and poor dust-proof effect of the cable processing device in the prior art is solved, efficient pickling and dust-proof drying of cable conductors are achieved, and the quality of cable processing is improved.
Patent Information
- Application Number
- CN202422189315.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing cable processing devices are not convenient for continuous processing operations, and dust is easily adhered to after pickling is completed, affecting the quality of cable processing.
A surface treatment device for cable processing including a pickling treatment mechanism and a dust-proof drying mechanism is designed. The pickling treatment mechanism is composed of a treatment tank, a cable guide support assembly, a cable press-fit limit assembly and an inner partition to realize the continuous pickling and neutralization operation of the cable conductor. The dust-proof drying mechanism is composed of a drying box and an air inlet assembly. Through the combination of the drying box and an air inlet assembly, the cable conductor is dried, and the positive pressure exhaust and filtering device are used to prevent dust from adhesion.
The continuous pickling and neutralization operation of cable conductors is realized, the efficiency of the surface treatment of cable conductors is improved, and dust-adhesive technology is used to avoid dust adhesion, which improves the quality of cable processing.
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Figure CN223006613U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable processing devices, and specifically relates to a surface treatment device for cable processing. Background Technique
[0002] During the drawing or stranding process of cable cores, various saponified cooling liquids are used, so that an anti-oxidation oily thin layer is formed on the surface of the metal conductor. When the metal conductor is not used temporarily, it can also play an anti-oxidation role. However, during the manufacture of cables, this oily thin layer has a greater impact on the transmission performance of the cables. Therefore, it needs to be processed.
[0003] In the prior art, the cable conductor is usually pickled in a pickling tank, and then the acid solution on the surface of the cable conductor is neutralized in a neutralization tank. After drying the liquid on the surface of the cable conductor, the removal of the oily thin layer can be completed, and the dust and other impurities on the surface of the cable conductor can also be removed. However, the existing pickling devices are not convenient for continuous processing of cables, and after pickling, the cable conductor needs to be transported, and dust is easily adhered during this process, affecting the processing quality of the cables. Therefore, this application proposes a surface treatment device for cable processing. Content of the Utility Model
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a surface treatment device for cable processing, effectively solving the problems that the existing treatment device is not convenient for continuous operation and has poor dust prevention effect.
[0005] To achieve the above object, the utility model provides the following technical solution: A surface treatment device for cable processing, including a pickling treatment mechanism and a dust-proof drying mechanism. The dust-proof drying mechanism is located at one end of the pickling treatment mechanism. The pickling treatment mechanism consists of a treatment pool, a number of cable guiding and supporting components, a number of cable pressing and limiting components, and an inner partition. The cable guiding and supporting components are connected to both ends and the middle position of the top of the treatment pool. The inner partition is fixedly connected to the middle position inside the treatment pool. An acid pickling tank and a neutralization tank are formed between the inner partition and the treatment pool. The cable pressing and limiting components are respectively connected to the middle positions of the inner bottoms of the acid pickling tank and the neutralization tank. The dust-proof drying mechanism consists of a drying box and an air inlet component. The air inlet component is fixedly connected to one end of the top of the drying box.
[0006] Preferably, both the cable guiding and supporting components and the cable pressing and limiting components are composed of a support shaft, a number of cable guiding wheels, and a number of bearings. The support shaft is fixedly connected to the inside of the treatment pool. The cable guiding wheels are sleeved on the outer surface of the support shaft and are rotatably connected to the support shaft through bearings.
[0007] Preferably, the air inlet assembly is composed of an air inlet hood, a plug-in air filter element, a plurality of air inlet fans and an electric heating grid. The air inlet hood is fixedly connected to one end of the top of the drying box. The plug-in air filter element is inserted and connected to one end of the air inlet hood. The air inlet fans are fixedly connected to the middle position inside the air inlet hood. The electric heating grid is fixedly connected to the bottom end inside the air inlet hood.
[0008] Preferably, an air inlet matching the plug-in air filter element is formed at one end of the air inlet hood, and a handle is fixedly arranged at the top end of the plug-in air filter element.
[0009] Preferably, sleeves are inserted through both ends of the drying box, and the inner surface of the sleeves is made of silica gel.
[0010] Preferably, an air outlet is formed at one end of the top of the drying box away from the air inlet assembly, and a sealing plate matching the air outlet is arranged at one end of the top of the drying box.
[0011] Preferably, the sealing plate is rotatably connected to the drying box through a hinge. A rubber pad is fixedly arranged at the bottom end of the sealing plate, and a limiting seat is fixedly arranged at one end of the top of the drying box close to the sealing plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] (1). During operation, by providing a pickling treatment mechanism composed of a treatment tank, a plurality of cable guiding and supporting components, a plurality of cable pressing and limiting components and an inner partition plate, continuous pickling operation of the cable conductor can be realized, the pickled cable conductor can be neutralized, the efficiency of surface treatment of the cable conductor can be improved, and at the same time, the dust on the surface of the cable conductor can be removed.
[0014] (2). By providing a drying box and an air inlet assembly composed of an air inlet hood, a plug-in air filter element, a plurality of air inlet fans and an electric heating grid, the cable conductor can be dried, and at the same time, the adhesion of dust in the air to the surface of the cable conductor can be avoided, improving the quality of cable production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Some specific embodiments of the present utility model will be described in detail hereinafter with reference to the accompanying drawings in an exemplary and non-limiting manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0016] Figure 1 is a schematic structural diagram of the surface treatment device for cable processing of the present utility model;
[0017] Figure 2 is a schematic internal structure diagram of the pickling treatment mechanism of the present utility model;
[0018] Figure 3 Structural schematic diagram of the cable guiding and supporting assembly of the present utility model;
[0019] Figure 4 Structural schematic diagram of the dust-proof drying mechanism of the present utility model;
[0020] Figure 5 Internal structural schematic diagram of the air inlet assembly of the present utility model.
[0021] Among them, the description of the reference numerals is as follows:
[0022] 1. Pickling treatment mechanism; 2. Dust-proof drying mechanism; 3. Treatment tank; 4. Cable guiding and supporting assembly; 5. Cable pressing and limiting assembly; 6. Inner partition; 7. Pickling tank; 8. Neutralization tank; 9. Drying box; 10. Air inlet assembly; 11. Support shaft; 12. Cable guiding runner; 13. Bearing; 14. Air inlet hood; 15. Plug-in air filter element; 16. Air inlet fan; 17. Electric heating grid; 18. Air inlet; 19. Handle; 20. Sleeve; 21. Air outlet; 22. Sealing plate; 23. Hinge; 24. Rubber pad; 25. Limiting seat. Specific embodiments
[0023] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0026] By Figure 1 , Figure 2 and Figure 4Provided is a surface treatment device for cable processing according to the present utility model, which includes a pickling treatment mechanism 1 and a dust-proof drying mechanism 2. The dust-proof drying mechanism 2 is located at one end of the pickling treatment mechanism 1. The pickling treatment mechanism 1 is composed of a treatment tank 3, a plurality of cable guiding and supporting components 4, a plurality of cable pressing and limiting components 5, and an inner partition 6.
[0027] The cable guiding and supporting components 4 are connected to both ends and the middle position of the top of the treatment tank 3. The inner partition 6 is fixedly connected to the middle position inside the treatment tank 3. An acid pickling tank 7 and a neutralization tank 8 are formed between the inner partition 6 and the treatment tank 3. The cable pressing and limiting components 5 are respectively connected to the middle position of the inner bottom ends of the acid pickling tank 7 and the neutralization tank 8. The dust-proof drying mechanism 2 is composed of a drying box 9 and an air inlet component 10. The air inlet component 10 is fixedly connected to one end of the top of the drying box 9;
[0028] The cable guiding and supporting components 4 and the cable pressing and limiting components 5 are used to support and limit the cable conductor, so that the cable conductor can enter the interiors of the acid pickling tank 7 and the neutralization tank 8, thereby enabling pickling operation and neutralization operation on the cable conductor, and then the dust-proof drying mechanism 2 is used to dry the cable conductor;
[0029] Consisted of Figure 2 and Figure 3 Provided, both the cable guiding and supporting components 4 and the cable pressing and limiting components 5 are composed of a support shaft 11, a plurality of cable guiding wheels 12, and a plurality of bearings 13. The support shaft 11 is fixedly connected to the inside of the treatment tank 3. The cable guiding wheels 12 are sleeved on the outer surface of the support shaft 11 and are rotatably connected to the support shaft 11 through the bearings 13;
[0030] The cable guiding wheels 12 can be used to support and limit the cable conductor, and the bearings 13 can improve the mobility of the cable guiding wheels 12 and reduce the friction with the cable conductor;
[0031] Consisted of Figure 4 and Figure 5 Provided, the air inlet component 10 is composed of an air inlet hood 14, a plug-in air filter element 15, a plurality of air inlet fans 16, and an electric heating grid 17. The air inlet hood 14 is fixedly connected to one end of the top of the drying box 9. The plug-in air filter element 15 is inserted and connected to one end of the air inlet hood 14. The air inlet fans 16 are fixedly connected to the middle position inside the air inlet hood 14. The electric heating grid 17 is fixedly connected to the inner bottom end of the air inlet hood 14. An air inlet 18 matching the plug-in air filter element 15 is opened at one end of the air inlet hood 14.
[0032] A handle 19 is fixedly arranged at the top end of the plug-in air filter element 15. Sleeves 20 are inserted through both ends of the drying box 9. The inner surface of the sleeve 20 is made of silica gel. An air outlet 21 is opened at one end of the top of the drying box 9 away from the air inlet assembly 10. A blocking plate 22 matching the air outlet 21 is arranged at one end of the top of the drying box 9. The blocking plate 22 is rotatably connected to the drying box 9 through a hinge 23. A rubber pad 24 is fixedly arranged at the bottom end of the blocking plate 22. A limiting seat 25 is fixedly arranged at one end of the top of the drying box 9 close to the blocking plate 22.
[0033] Air inlet is achieved through the air inlet cover 14 and the air inlet fan 16. Filtration of the incoming air is achieved through the plug-in air filter element 15. Heating of the air is achieved through the electric heating grid 17. The hot air is used to dry the cable conductor. During the drying process, the inside of the drying box 9 is in a positive pressure state, thus preventing dust from entering. Exhaust is achieved through the air outlet 21. The aperture at the cable conductor inlet and outlet positions can be reduced through the sleeves 20, further preventing dust from entering the inside of the drying box 9, enabling the cable conductor to directly enter the cable processing station and improving the cable production quality.
[0034] During operation, by providing a pickling treatment mechanism composed of a treatment tank, several cable guiding and supporting components, several cable pressing and limiting components, and an inner partition, continuous pickling operation of the cable conductor can be achieved, the pickled cable conductor can be neutralized, the efficiency of surface treatment of the cable conductor can be improved, and at the same time, the dust on the surface of the cable conductor can be removed. By providing a drying box and an air inlet assembly composed of an air inlet cover, a plug-in air filter element, several air inlet fans, and an electric heating grid, drying of the cable conductor can be achieved, and at the same time, the adhesion of dust in the air to the surface of the cable conductor can be avoided, improving the cable production quality.
[0035] The above embodiments are only used to illustrate the technical concept and characteristics of the present invention. The purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. A surface treatment device for cable processing, comprising a pickling treatment mechanism (1) and a dustproof drying mechanism (2), characterized in that: The dustproof drying mechanism (2) is located at one end of the pickling treatment mechanism (1). The pickling treatment mechanism (1) is composed of a treatment tank (3), a plurality of cable guide support components (4), a plurality of cable pressing and limiting components (5) and an inner partition (6). The cable guide support components (4) are connected to both ends and a middle position of the top of the treatment tank (3). The inner partition (6) is fixedly connected to a middle position inside the treatment tank (3). A pickling tank (7) and a neutralization tank (8) are formed between the inner partition (6) and the treatment tank (3). The cable pressing and limiting components (5) are respectively connected to the middle position of the bottom ends of the pickling tank (7) and the neutralization tank (8). The dustproof drying mechanism (2) is composed of a drying box (9) and an air inlet component (10). The air inlet component (10) is fixedly connected to one end of the top of the drying box (9).
2. A surface treatment device for cable processing according to claim 1, characterized in that: The cable guide support assembly (4) and the cable pressing and limiting assembly (5) are both composed of a support shaft (11), a plurality of cable guide wheels (12) and a plurality of bearings (13); the support shaft (11) is fixedly connected to the inside of the treatment tank (3); the cable guide wheel (12) is sleeved on the outer surface of the support shaft (11) and is rotatably connected to the support shaft (11) via the bearings (13).
3. A surface treatment device for cable processing according to claim 1, characterized in that: The air inlet assembly (10) is composed of an air inlet cover (14), a plug-in air filter element (15), a plurality of air inlet fans (16) and an electric heating net (17); the air inlet cover (14) is fixedly connected to one end of the top of the drying box (9); the plug-in air filter element (15) is inserted and connected to one end of the air inlet cover (14); the air inlet fan (16) is fixedly connected to the middle position inside the air inlet cover (14); and the electric heating net (17) is fixedly connected to the bottom end inside the air inlet cover (14).
4. A surface treatment device for cable processing according to claim 3, characterized in that: An air inlet (18) matching the pluggable air filter element (15) is provided at one end of the air inlet cover (14), and a handle (19) is fixedly provided at the top end of the pluggable air filter element (15).
5. A surface treatment device for cable processing according to claim 1, characterized in that: Sleeves (20) are inserted into both ends of the drying box (9), and the inner surface of the sleeves (20) is made of silica gel.
6. A surface treatment device for cable processing according to claim 1, characterized in that: An exhaust port (21) is provided at one end of the top of the drying box (9) away from the air inlet assembly (10), and a blocking plate (22) matching the exhaust port (21) is provided at one end of the top of the drying box (9).
7. A surface treatment device for cable processing according to claim 6, characterized in that: The blocking plate (22) is rotatably connected to the drying box (9) via a hinge (23); a rubber pad (24) is fixedly provided at the bottom end of the blocking plate (22); and a limit seat (25) is fixedly provided at one end of the top of the drying box (9) close to the blocking plate (22).