Anti-adhesion clamp for battery piece feeding

By designing an anti-adhesive fixture for loading a battery cell for solar cell production, and using a material decompression mechanism to assist the battery cell to disengage the suction cup, the problem of difficulty in falling off due to excessive adsorption of the battery cell is solved, and the smooth fall of the battery cell and the normal progress of the subsequent processes are achieved.

CN223006763UActive Publication Date: 2025-06-20HUAIAN JIETAI NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421907047.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-20
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the manufacturing process of solar cell cells, when a traditional robot is putting the cell, the adsorption between the suction cup and the cell may be too tight, making it difficult for the battery cell to fall off naturally, affecting the subsequent diffusion process and increasing the fragmentation rate of the battery cell.

Method used

An anti-adhesive fixture for loading a battery cell is designed, and a deducting mechanism is used to assist the battery cell to disengage from the suction cup. The clamp includes a gripping plate, a connecting tube, a suction cup, a side clamp and a disengagement mechanism. Through the cooperation of arc-shaped blocks and limiting parts, grabbing and disengaging battery cells of different thicknesses can be achieved.

Benefits of technology

It effectively solves the problem that the battery cell cannot fall off naturally due to being adsorbed by the suction cup. With the assistance of the material removal mechanism, it ensures that the battery cell falls into the quartz boat smoothly, reduces the fragmentation rate, and ensures the smooth progress of the subsequent diffusion process.

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Abstract

The utility model discloses an anti-adhesion clamp for battery piece feeding, which relates to the technical field of battery piece production equipment and comprises a grabbing plate, a connecting pipe is slidably mounted in the grabbing plate, a suction cup is arranged at the lower end of the connecting pipe, side clamps for clamping battery pieces are slidably connected to two sides of the bottom of the grabbing plate, and the bottom of the grabbing plate is fixedly connected with the side clamps. The four corners of the grabbing plate are fixedly connected with hanging rods, and the hanging rods are provided with stripping mechanisms which extrude the battery pieces downwards when the two side clamps get away from each other. According to the utility model, the stripping mechanism is arranged on the side clamp, so that the arc-shaped pressing block can be driven to extrude the battery piece downwards after the sucker breaks vacuum and in the process that the side clamp loosens the battery piece, the battery piece is promoted to be separated from the sucker, and therefore, even if the battery piece cannot fall off naturally due to the fact that the battery piece is adsorbed too tightly by the sucker; the battery piece can be separated from the suction cup through the arc-shaped pressing block, it is guaranteed that the battery piece smoothly falls into the quartz boat, and the follow-up diffusion process can be smoothly carried out conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery sheet production equipment, in particular to an anti-adhesion fixture for loading battery sheets. Background Technique

[0002] "Phosphorus diffusion" is a process step in the manufacture of solar cell sheets. It involves diffusing phosphorus elements into the surface of silicon wafers to improve the performance of the cells. When performing the phosphorus diffusion process, a manipulator is needed to grab the battery sheets and place them into a quartz boat for diffusion. Traditional manipulators usually use suction cups to grab the battery sheets, and side clamps are arranged on both sides of the suction cups for auxiliary clamping. When placing the battery sheets, after the suction cups break the vacuum, the battery sheets adsorbed by the suction cups on the manipulator fall off by their own gravity and fall into the quartz boat. However, in actual use of this kind of manipulator, the adsorption between the suction cup and the battery sheet may be too tight, resulting in the difficulty of the battery sheet falling off naturally, affecting the subsequent diffusion process and increasing the fragmentation rate of the battery sheet. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides an anti-adhesion fixture for loading battery sheets, which solves the technical problem that the battery sheets are difficult to fall off from the suction cups.

[0004] To solve the above technical problems, the utility model provides the following technical solutions: an anti-adhesion fixture for loading battery sheets, including a gripping plate, a connecting pipe is slidably installed inside the gripping plate, a suction cup is arranged at the lower end of the connecting pipe, side clamps for clamping the battery sheets are slidably connected to both sides of the bottom of the gripping plate, and suspension rods are fixedly connected to all four corners of the gripping plate. A blanking mechanism for pressing the battery sheet downward as the two side clamps move away from each other is arranged on the suspension rods, and guide rails are rotatably installed at the front and rear ends of the side clamps, and the blanking mechanism is installed on the guide rails;

[0005] The blanking mechanism includes a guide rod movably installed inside the guide rail, a lifting block is fixedly connected to the front end of the guide rod, a pressing plate is arranged at the end of the lifting block, a plurality of longitudinally uniformly distributed slots are opened inside the lifting block, a limiting member is arranged at the top of the pressing plate, and the pressing plate is inserted into any one of the slots through the limiting member, and an arc-shaped pressing block is arranged at the lower end of the pressing plate.

[0006] Further, the limiting member includes an integrally formed elastic pressing piece, the elastic pressing piece is fixedly installed at the upper end of the pressing plate, convex strips are arranged at the top and bottom of the elastic pressing piece, and limiting grooves adapted to the convex strips are opened on the inner walls of the plurality of slots.

[0007] Further, a rotating shaft is fixedly connected between the two guide rails on the same side. A groove for the rotation of the rotating shaft is formed on the side surface of the side clamp. A first bevel gear is fixedly sleeved on the outer surface of the rotating shaft. A second bevel gear meshing with the first bevel gear is rotatably installed on the inner wall of the groove. The center of the second bevel gear is fixedly connected with a handle.

[0008] Further, a slider is fixedly connected to the top of the side clamp. A sliding groove for the slider to slide is formed on the gripping plate. A rotating ring is rotatably installed at the center position of the top of the gripping plate. Connecting rods are arranged between the rotating ring and the two sliders. The two ends of each connecting rod are respectively rotatably installed on the rotating ring and the slider.

[0009] Further, a driven gear is fixedly connected to the inner wall of the rotating ring. A servo motor is fixedly installed on one side of the top of the gripping plate. The output end of the servo motor is fixedly connected with a driving gear meshing with the driven gear.

[0010] Further, an air pipe communicating with the suction cup is installed on the back of the connecting pipe, and a mounting seat is installed at the upper end of the connecting pipe.

[0011] By means of the above technical solution, the present utility model provides an anti-adhesion fixture for loading battery wafers, which at least has the following beneficial effects:

[0012] 1. By arranging a material discharging mechanism on the side clamp, the present utility model can drive the arc-shaped pressing block to squeeze the battery wafer downward during the process of breaking the vacuum of the suction cup and loosening the battery wafer by the side clamp, so as to promote the separation of the battery wafer from the suction cup. In this way, even if a battery wafer cannot fall off naturally due to being adsorbed too tightly by the suction cup, the battery wafer can be separated from the suction cup by the arc-shaped pressing block, ensuring that the battery wafer falls smoothly into the quartz boat and facilitating the smooth progress of the subsequent diffusion process.

[0013] 2. By arranging a limiting member, the present utility model can insert the elastic pressing piece into the slots at different heights to adjust the height of the arc-shaped pressing block, so that the device can grasp battery wafers with different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present application, and form a part of the present application. The schematic embodiments and descriptions thereof are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0015] Figure 1 is one of the overall structural schematic diagrams of the present utility model;

[0016] Figure 2 is the structural schematic diagram of the side clamp of the present utility model;

[0017] Figure 3 is the structural schematic diagram of the material discharging mechanism of the present utility model;

[0018] Figure 4 Structural schematic diagram of the pressing plate and the limiting member of the present utility model;

[0019] Figure 5 Second overall structural schematic diagram of the present utility model.

[0020] In the figure: 1, gripping plate; 2, connecting pipe; 3, suction cup; 4, side clamp; 5, suspension rod; 6, blanking mechanism; 61, lifting block; 62, pressing plate; 63, slot; 64, limiting member; 641, elastic pressing piece; 642, convex strip; 65, arc-shaped pressing block; 66, guide rod; 67, limiting groove; 7, guide rail; 8, mounting seat; 9, rotating shaft; 10, first bevel gear; 11, groove; 12, second bevel gear; 13, handle; 14, swivel ring; 15, slider; 16, chute; 17, connecting rod; 18, servo motor; 19, driving gear; 20, driven gear; 21, air pipe. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] When a traditional manipulator places a battery cell, the adsorption between the suction cup and the battery cell may be too tight, resulting in the battery cell being difficult to fall off naturally and affecting the subsequent diffusion process.

[0023] To solve the defects existing in the above-mentioned manipulator during the process of placing the battery cell, please refer to Figures 1-5, a non-sticking fixture for loading battery wafers provided by the utility model can assist the battery wafer to detach from the suction cup 3 through the material discharging mechanism 6, ensuring that the battery wafer smoothly falls into the quartz boat. The grasping mechanism is based on the grasping plate 1. A connecting pipe 2 is slidably installed inside the grasping plate 1. The connecting pipe 2 is arranged at the center of the grasping plate 1. A suction cup 3 is arranged at the lower end of the connecting pipe 2. The suction cup 3 is used to suck the battery wafer. On both sides of the bottom of the grasping plate 1, side clamps 4 for clamping the battery wafer are slidably connected. On the one hand, the side clamps 4 are used to assist the suction cup 3 to fixedly grasp the battery wafer, enhancing the stability of the battery wafer during transportation. On the other hand, they can ensure the limitation of both sides of the battery wafer, ensuring that the battery wafer can enter the quartz boat neatly. And suspension rods 5 are fixedly connected to the four corners of the grasping plate 1. A material discharging mechanism 6 for pressing the battery wafer downward as the two side clamps 4 move away from each other is arranged on the suspension rods 5. When placing the battery wafer, while the suction cup 3 breaks the vacuum, control the two side clamps 4 to move away from each other to release the battery wafer. During the process of the side clamps 4 releasing, the material discharging mechanism 6 is driven to press the battery wafer downward. Even if a battery wafer cannot fall off due to being adsorbed too tightly by the suction cup 3, the battery wafer can be detached from the suction cup 3 through the material discharging mechanism 6, ensuring that the battery wafer smoothly falls into the quartz boat and facilitating the smooth progress of the subsequent diffusion process.

[0024] In order to achieve the effect that the material discharging mechanism 6 presses the battery wafer downward as the side clamps 4 release to promote the separation of the battery wafer from the suction cup 3, guide rails 7 are rotatably installed at the front and rear ends of the side clamps 4. The material discharging mechanism 6 is installed on the guide rails 7. The suspension rod 5 and the side clamp 4 on the same side are arranged side by side. One end of the guide rail 7 close to the suction cup 3 is inclined downward, and the downward inclined end of the guide rail 7 is not lower than the bottom of the side clamp 4, providing a grasping space for the battery wafer. Among them, a guide rod 66 is movably installed in the guide rail 7. The guide rod 66 is adapted to the guide rail 7. The front end of the guide rod 66 is fixedly connected with a lifting block 61. A pressing plate 62 is arranged at the end of the lifting block 61. A plurality of longitudinally uniformly distributed slots 63 are formed inside the lifting block 61. A limiting member 64 is arranged on the top of the pressing plate 62. The pressing plate 62 is inserted into any one of the slots 63 through the limiting member 64. And an arc-shaped pressing block 65 is arranged at the lower end of the pressing plate 62. Refer to Figure 1 and Figure 2 As shown, when the two side clamps 4 move away from each other to release the battery wafer, they can drive the guide rail 7 to move synchronously. The movement of the guide rail 7 pulls the lifting block 61 through the guide rod 66, causing the lifting block 61 to slide down along the guide rail 7. The lifting block 61 drives the pressing plate 62 to slide down. The pressing plate 62 can press the battery wafer downward through the arc-shaped pressing block 65, realizing the separation of the battery wafer from the suction cup 3.

[0025] In actual production, the thickness of the battery wafers may vary. If the height of the pressing plate 62 is set fixedly, when the device grabs a thicker battery wafer, the battery wafer may conflict with the arc-shaped pressing block 65, affecting the grabbing operation. When grabbing a thinner battery wafer, the downward extrusion range of the arc-shaped pressing block 65 is limited, and the extrusion force may not be applied to the battery wafer, resulting in the possibility that the battery wafer still cannot fall off. To solve this technical problem, the limiting member 64 needs to be set as an integrally formed elastic pressing piece 641. The elastic pressing piece 641 is fixedly installed at the upper end of the pressing plate 62. Convex strips 642 are provided at both the top and bottom of the elastic pressing piece 641. Limiting grooves 67 adapted to the convex strips 642 are provided on the inner walls of multiple slots 63. During use, according to the thickness of the battery wafer, the elastic pressing piece 641 can be inserted into the slot 63 at the corresponding height, so that when the side clamp 4 is in the clamping state, the height difference between the bottom of the arc-shaped pressing block 65 and the bottom of the side clamp 4 is equal to or slightly greater than the thickness of the battery wafer. By inserting the elastic pressing piece 641 into different slots 63, the device can grab battery wafers of different thicknesses. When the elastic pressing piece 641 is inserted into the slot 63, the elastic pressing piece 641 can press the convex strip 642 into the limiting groove 67 through its own elastic force, and the elastic pressing piece 641 can be fixed in the slot 63, thereby realizing the adjustment of the height of the arc-shaped pressing block 65.

[0026] To further increase the adjustability of the process of the arc-shaped pressing block 65 pressing the battery wafer downward, a rotating shaft 9 is fixedly connected between the two side guide rails 7 on the same side. A groove 11 for the rotating shaft 9 to rotate is provided on the side surface of the side clamp 4. A first bevel gear 10 is fixedly sleeved on the outer surface of the rotating shaft 9. A second bevel gear 12 meshing with the first bevel gear 10 is rotatably installed on the inner wall of the groove 11. The center of the second bevel gear 12 is fixedly connected with a handle 13. The handle 13 needs to be manually applied with an external force to rotate. Rotating the handle 13 can drive the rotating shaft 9 to rotate through the second bevel gear 12 and the first bevel gear 10. The rotation of the rotating shaft 9 can adjust the inclination angle of the guide rail 7, and further adjust the downward extrusion distance of the arc-shaped pressing block 65, facilitating the staff to adjust it according to the actual situation.

[0027] To realize the clamping and releasing actions of the side clips 4 on the solar wafers, a slider 15 is fixedly connected to the top of the side clip 4. A sliding groove 16 for the slider 15 to slide is formed on the gripping plate 1. A rotating ring 14 is rotatably installed at the center position of the top of the gripping plate 1. Connecting rods 17 are arranged between the rotating ring 14 and the two sliders 15. The two ends of the connecting rod 17 are respectively rotatably installed on the rotating ring 14 and the slider 15. An idle gear 20 is fixedly connected to the inner wall of the rotating ring 14. A servo motor 18 is fixedly installed on one side of the top of the gripping plate 1. The output end of the servo motor 18 is fixedly connected with a driving gear 19 that meshes with the idle gear 20. Driving the servo motor 18 can drive the rotating ring 14 to rotate through the driving gear 19 and the idle gear 20. The rotation of the rotating ring 14 drives the two sliders 15 to slide synchronously in opposite directions through the connecting rods 17. The sliders 15 can drive the two side clips 4 to clamp or release the solar wafers.

[0028] Referring to Figure 1 As shown, an air pipe 21 communicating with the suction cup 3 is installed on the back of the connecting pipe 2. The air pipe 21 is connected to an external starting system to realize the sucking and putting down of the solar wafers by the suction cup 3. An installation base 8 is installed at the upper end of the connecting pipe 2. The whole device can be installed on the robotic arm through the installation base 8, and the transfer of the solar wafers is realized through the robotic arm.

[0029] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming of those skilled in the art. The provision of power also belongs to the common knowledge in this field. And the present utility model mainly aims to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.

[0030] It should be noted that in this article, the term "comprising", "including" or any other variation thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An anti-adhesion fixture for battery cell loading, comprising a gripping plate (1), characterized in that: A connecting tube (2) is slidably mounted inside the gripping plate (1), a suction cup (3) is provided at the lower end of the connecting tube (2), side clamps (4) for clamping the battery cell are slidably connected to both sides of the bottom of the gripping plate (1), and a suspension rod (5) is fixedly connected to the four corners of the gripping plate (1), a stripping mechanism (6) is provided on the suspension rod (5) for squeezing the battery cell downward as the two side clamps (4) move away from each other, guide rails (7) are rotatably mounted at the front and rear ends of the side clamps (4), and the stripping mechanism (6) is mounted on the guide rails (7); The stripping mechanism (6) comprises a guide rod (66) movably mounted inside the guide rail (7); the front end of the guide rod (66) is fixedly connected to a lifting block (61); a pressing plate (62) is arranged at the end of the lifting block (61); a plurality of slots (63) evenly distributed in the longitudinal direction are provided inside the lifting block (61); a limiting member (64) is arranged at the top of the pressing plate (62); and the pressing plate (62) is inserted into any slot (63) through the limiting member (64); and an arc-shaped pressing block (65) is arranged at the lower end of the pressing plate (62).

2. The anti-adhesion fixture for battery cell loading according to claim 1, characterized in that: The limiting member (64) comprises an integrally formed elastic pressing sheet (641), the elastic pressing sheet (641) being fixedly mounted on the upper end of the pressing plate (62), the top and bottom of the elastic pressing sheet (641) being provided with convex strips (642), and the inner walls of the plurality of slots (63) being provided with limiting grooves (67) matching the convex strips (642).

3. The anti-adhesion fixture for battery cell loading according to claim 1, characterized in that: A rotating shaft (9) is fixedly connected between the guide rails (7) on both sides of the same side, a groove (11) for the rotating shaft (9) to rotate is provided on the side surface of the side clamp (4), a bevel gear (10) is fixedly sleeved on the outer surface of the rotating shaft (9), a bevel gear (12) meshing with the bevel gear (10) is rotatably mounted on the inner wall of the groove (11), and a handle (13) is fixedly connected to the center of the bevel gear (12).

4. The anti-adhesion fixture for battery cell loading according to claim 1, characterized in that: A slider (15) is fixedly connected to the top of the side clamp (4), a slide groove (16) for the slider (15) to slide is provided on the grab plate (1), and a swivel (14) is rotatably installed at the center of the top of the grab plate (1), a connecting rod (17) is provided between the swivel (14) and the two sliders (15), and two ends of the connecting rod (17) are rotatably installed on the swivel (14) and the slider (15) respectively.

5. The anti-adhesion fixture for battery cell loading according to claim 4, characterized in that: A driven gear (20) is fixedly connected to the inner wall of the rotating ring (14), a servo motor (18) is fixedly installed on one side of the top of the grab plate (1), and an output end of the servo motor (18) is fixedly connected to a driving gear (19) meshing with the driven gear (20).

6. The anti-adhesion fixture for battery cell loading according to claim 1, characterized in that: An air pipe (21) connected to the suction cup (3) is installed on the back of the connecting pipe (2), and a mounting seat (8) is installed on the upper end of the connecting pipe (2).