Intelligent spraying box and intelligent spraying system

By introducing intelligent spray boxes into the spray system, using sensor components and solenoid valves to achieve accurate spraying when cows are approached, the problems of waste of water resources and high cost of manure treatment in the existing spray system are solved, and significant water saving and environmental protection effects are achieved.

CN223008162UActive Publication Date: 2025-06-24CAMHIECH TECH CO LTD
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Patent Information

Application Number
CN202422245080.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-24
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing spray system cannot accurately control whether the nozzle is turned on during spraying, resulting in a large amount of water resources and increasing the cost of manure treatment on the ranch.

Method used

An intelligent spray box is designed, including a sensor assembly, a nozzle and a solenoid valve. The proximity and body temperature of the cow are detected through infrared induction switch and infrared thermometer, and the solenoid valve is controlled to open the nozzle to achieve accurate spraying.

Benefits of technology

The precise control of spray water is achieved, and the water saving rate reaches 60%, greatly reducing the waste of spray water and the cost of manure treatment on the ranch, which is conducive to energy conservation and environmental protection.

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    Figure CN223008162U_ABST
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Abstract

The intelligent spraying box comprises an outer shell and a sensor assembly which is installed in the outer shell in a sealed mode and used for detecting cows, a fixing frame is fixedly arranged on the lower portion of the outer side of the outer shell, a spraying pipeline is installed on the fixing frame, the side surface of the spraying pipeline is connected with a water inlet hose through a double nipple, and the water inlet hose is connected with a water pump. The water inlet hose is connected with the spray head, the spray head penetrates out of the side surface of the inclined plate on the outer shell and is obliquely arranged upwards, and an electromagnetic valve is installed on the water inlet hose. The core of the intelligent spraying box is a sensor assembly, a built-in infrared sensing switch can sense approaching of a cow, a corresponding signal is sent to a controller when the approaching of the cow is sensed, the controller powers on an electromagnetic valve and opens a spray head, the spray head is automatically opened when the cow arrives near a certain intelligent spraying box (within 0.5 m), and therefore accurate spraying is achieved. The waste of spraying water and the generation of excrement are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of livestock breeding, in particular to an intelligent spraying box and an intelligent spraying system. Background Technique

[0002] In centralized ranch breeding, cow shed spraying is the most important summer heatstroke prevention and cooling device set for dairy cows in various types of ranches. The spraying pipeline is installed above the feeding neck shackles in the cow shed. Sprayers with evenly distributed intervals are installed on the spraying pipeline. A solenoid valve is arranged on the pipeline at the water inlet end of the cow shed spraying pipeline. After the spraying season starts, the solenoid valve is controlled by setting a spraying controller for each shed to realize the periodic start and stop of cow shed spraying. The spraying water will hit the dairy cows, and with ventilation, evaporation heat dissipation is realized, thereby realizing summer heatstroke prevention and cooling for dairy cows.

[0003] The biggest drawback of the current ordinary spraying is that as long as the solenoid valve at the water inlet end is opened, all the sprayers on the pipeline will spray water droplets outward regardless of whether there are dairy cows at the position of the sprayers. This form will cause a large amount of waste of spraying water, and these spraying waters will eventually enter the manure treatment system of the ranch together with the cow dung, greatly increasing the manure treatment cost of the ranch. With the popularization of the national energy conservation and emission reduction policy, more and more ranches are suffering from the dilemma of high sewage treatment costs and water resource waste. For this reason, we propose an intelligent spraying box. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects, provide an intelligent spraying box and an intelligent spraying system, which can realize precise spraying, greatly reduce the waste of spraying water and the generation of manure, and further reduce the manure treatment cost of the ranch, which is beneficial to energy conservation and environmental protection, and can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an intelligent spraying box, including an outer shell body and a sensor assembly for detecting cattle sealed and installed in the outer shell body. A fixing frame is fixedly arranged at the lower part outside the outer shell body. A spraying pipeline is installed on the fixing frame. The side surface of the spraying pipeline is connected with a water inlet hose through a pipe coupling. The water inlet hose is connected with a sprayer. The sprayer penetrates through the side surface of the inclined plate on the outer shell body, and the sprayer is arranged to incline upwards. A solenoid valve is installed on the water inlet hose.

[0006] As a preferred technical scheme of the utility model, the sensor assembly includes an infrared induction switch and an infrared thermometer. The detection ends of the infrared induction switch and the infrared thermometer are both arranged on the lower side. Through holes corresponding to the detection ends of the infrared induction switch and the infrared thermometer are opened on the outer shell body. The sensor assembly further includes a controller, and the controller is electrically connected with the solenoid valve, the infrared induction switch and the infrared thermometer respectively.

[0007] As a preferred technical solution of the present utility model, an aviation plug is provided on the sensor assembly and penetrates through both side surfaces of the outer housing.

[0008] As a preferred technical solution of the present utility model, screw holes are provided on the upper surface of the outer housing and the upper surface of the fixing frame, and hand-tightening screws are threadedly connected in the screw holes.

[0009] The present utility model also provides another technical solution: an intelligent spraying system, including a plurality of the above-mentioned intelligent spraying boxes, the plurality of intelligent spraying boxes are evenly distributed in the cowshed, and the spraying pipelines between the plurality of intelligent spraying boxes are connected through two-way valves, wherein the spraying pipeline near the water inlet end is connected to the water inlet pipe, and the sensor assemblies between the plurality of intelligent spraying boxes are connected through aviation plugs.

[0010] As a preferred technical solution of the present utility model, a wireless transmission module is provided in the controllers of the plurality of intelligent spraying boxes, and the controllers are electrically connected to the control terminal through the wireless transmission module.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The core of the intelligent spraying box is the sensor assembly, and the built-in infrared induction switch therein can sense the approach of cows. When the approach of cows is sensed, a corresponding signal is sent to the controller, and the controller energizes the solenoid valve to open the nozzle, so as to achieve automatically opening the nozzle when the dairy cow arrives near a certain intelligent spraying box (within 0.5 m), thereby realizing precise spraying, greatly reducing the waste of spraying water and the generation of manure. According to the calculation of experimental data, after the cowshed is sprayed and cooled by the intelligent spraying system composed of intelligent spraying boxes, the water saving rate reaches 60%, greatly reducing the waste of spraying water and the manure treatment cost of the ranch, which is beneficial to energy conservation and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the intelligent spraying box of the present utility model;

[0013] Figure 2 of the present utility model Figure 1 exploded view;

[0014] Figure 3 is a schematic structural diagram of the connection of the spraying box of the present utility model;

[0015] Figure 4 of the present utility model Figure 3 side view structural diagram;

[0016] Figure 5 is a schematic structural diagram of the intelligent spraying system of the present utility model;

[0017] Figure 6 is an electrical connection schematic diagram of the intelligent spraying system of the present utility model.

[0018] In the figure: 1 sensor assembly, 2 fixing bracket, 3 outer shell, 4 hand screws, 5 nozzle, 6 water inlet hose, 7 pair of threads, 8 spray pipe, 9 solenoid valve, 10 aviation plug, 11 two-way valve, 12 controller, 13 wireless transmission module, 14 control terminal, 15 external power supply, 16 water inlet pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1-6 The utility model provides a technical solution: an intelligent spray box, comprising an outer shell 3 and a sensor assembly 1 for detecting cattle, which is sealed and installed in the outer shell 3. A fixing frame 2 is fixedly arranged on the lower outer side of the outer shell 3, and a spray pipe 8 is installed on the fixing frame 2. The side surface of the spray pipe 8 is connected with a water inlet hose 6 through a thread 7. The water inlet hose 6 is connected to a nozzle 5. The nozzle 5 passes through the side surface of the inclined plate on the outer shell 3. A solenoid valve 9 is installed on the water inlet hose 6. The switch of the nozzle 5 is controlled by the solenoid valve 9. The sensor assembly 1 detects whether the cattle are approaching. When no cattle are approaching the feeding neck yoke, the solenoid valve 9 is in a closed state. When a cattle is approaching the feeding neck yoke, the sensor assembly 1 is triggered to energize the solenoid valve 9, and the nozzle 5 is opened to spray and cool the cattle, which can effectively reduce the waste of spray water.

[0021] Preferably, the nozzle 5 is arranged to be tilted upward, so that the sprayed water will not be sprayed directly on the body of the cow, avoiding scaring and irritating it.

[0022] A preferred technical solution, the sensor assembly 1 includes an infrared sensing switch and an infrared thermometer, the detection ends of the infrared sensing switch and the infrared thermometer are both arranged on the lower side, and corresponding through holes are opened on the outer shell 3 corresponding to the detection ends of the infrared sensing switch and the infrared thermometer; the sensor assembly 1 also includes a controller 12, the controller 12 is preferably a commonly used PLC controller or microprocessor, such as a Siemens S7-300 series PLC controller, the controller 12 is electrically connected to the solenoid valve 9, the infrared sensing switch and the infrared thermometer, respectively, and the controller 12 is electrically connected to the external power supply 15, and is powered by the external power supply 15.

[0023] The core of the smart spray box is the sensor component 1, whose built-in infrared sensor switch can sense the approach of cows. When sensing the approach of cows, it sends a corresponding signal to the controller 12, which energizes the solenoid valve 9 and opens the nozzle 5. When the cow arrives near a smart spray box (within 0.5m), the nozzle 5 is automatically opened, thereby achieving precise spraying, greatly reducing the waste of spray water and the generation of manure. According to experimental data, after the smart spray system composed of smart spray boxes is used to spray and cool the cowshed, the water saving rate reaches 60%, which greatly reduces the waste of spray water and the cost of pasture manure treatment, and is beneficial to energy saving and environmental protection.

[0024] The infrared thermometer is used to detect the body surface temperature of the cattle and transmit the corresponding signal to the controller 12. When the body surface temperature of the cattle near the intelligent spray box is high (≥39.5℃) or normal (37.2-39.3℃), the controller 12 automatically opens the solenoid valve 9 and sprays it through the nozzle 5 according to the preset program; when the body surface temperature of the cattle is detected to be low (≤37.0℃) after the cattle has just been cooled down by spraying, the controller 12 does not open the solenoid valve 9 according to the preset program to avoid continuous spraying to cool the cattle and affecting its body.

[0025] Depending on the type and age of the cattle, different temperature values ​​are set as the judgment values ​​for whether the controller 12 opens the electromagnetic valve 9.

[0026] The preferred technical solution is that the sensor assembly 1 is provided with an aviation plug 10 that passes through the surfaces of both sides of the outer shell 3, which can quickly and conveniently realize the connection of the intelligent spray box, and the installation is extremely convenient. The cable adopts a 5-core customized cable, which can not only supply power to the sensor assembly 1, but also transmit data and issue instructions in real time through CAN communication, truly realizing intelligent control.

[0027] According to a preferred technical solution, screw holes are provided on the upper surface of the outer shell 3 and the upper surface of the fixing frame 2, and hand screws 4 are connected to the inner threads of the screw holes. The fixing frame 2 and the outer shell 3 are connected by the hand screws 4, which is convenient for staff to disassemble for inspection and maintenance.

[0028] The utility model also provides another technical solution: an intelligent spray system, comprising a plurality of the above-mentioned intelligent spray boxes, wherein the plurality of the intelligent spray boxes are evenly distributed in a cowshed, and the spray pipes 8 between the plurality of the intelligent spray boxes are connected by a two-way valve 11, and a corresponding number of intelligent spray boxes can be activated according to the number of cattle in the cowshed and the number of available feeding neck yoke positions; wherein the spray pipe 8 close to the water inlet end is connected to the water inlet pipe 16, and the sensor components 1 between the plurality of the intelligent spray boxes are connected by an aviation plug 10, and an intelligent spray system is formed by a plurality of intelligent spray boxes, etc., which can automatically spray and cool down a plurality of cattle in the cowshed at the same time, and is more convenient to use.

[0029] In a preferred technical solution, a wireless transmission module 13 is provided in the controller 12 of each of the multiple intelligent spray boxes. The wireless transmission module 13 is preferably a commonly used Wi-Fi module or 5G communication module. The controller 12 is electrically connected to the control terminal 14 through the wireless transmission module 13. The methods for the controller 12 to control the solenoid valve 9, the wireless transmission module 13, the infrared induction switch, and the infrared thermometer are all commonly used methods in the prior art. The control terminal 14 is arranged in the monitoring room and can share a host with the monitor used for monitoring. When the staff is in the monitoring room, they can remotely control the intelligent spray system when monitoring the cowshed to cope with emergencies.

[0030] The infrared induction switch, infrared thermometer, controller 12, solenoid valve 9, wireless transmission module 13, etc. used in this application are all commonly used electronic components in the prior art. Their specific structures, working principles, circuit connections, etc. are all well-known technologies and will not be elaborated here.

[0031] The parts not disclosed in the present utility model are all prior art, and their specific structures, materials, and working principles will not be elaborated. Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent spray box, characterized in that: The invention comprises an outer shell (3) and a sensor assembly (1) for detecting cattle which is sealed and installed in the outer shell (3); a fixing frame (2) is fixedly arranged at the lower part of the outer side of the outer shell (3); a spray pipe (8) is installed on the fixing frame (2); a water inlet hose (6) is connected to the side surface of the spray pipe (8) through a thread (7); the water inlet hose (6) is connected to a spray head (5); the spray head (5) passes through the side surface of the inclined plate on the outer shell (3); the spray head (5) is arranged to be inclined upward; and a solenoid valve (9) is installed on the water inlet hose (6).

2. The intelligent spray box according to claim 1, characterized in that: The sensor assembly (1) comprises an infrared sensing switch and an infrared thermometer, wherein the detection ends of the infrared sensing switch and the infrared thermometer are both arranged on the lower side, and corresponding through holes are provided on the outer shell (3) at the locations corresponding to the detection ends of the infrared sensing switch and the infrared thermometer; the sensor assembly (1) also comprises a controller (12), and the controller (12) is electrically connected to the solenoid valve (9), the infrared sensing switch and the infrared thermometer, respectively.

3. The intelligent spray box according to claim 2, characterized in that: The sensor assembly (1) is provided with aviation plugs (10) that penetrate through the surfaces of both sides of the outer shell (3).

4. The intelligent spray box according to claim 3, characterized in that: The upper surface of the outer shell (3) and the upper surface of the fixing frame (2) are both provided with screw holes, and the inner threads of the screw holes are connected with hand screws (4).

5. An intelligent spray system, characterized in that: It comprises a plurality of smart spray boxes as described in claim 3 or 4, wherein the plurality of smart spray boxes are evenly distributed in a cowshed, the spray pipes (8) between the plurality of smart spray boxes are connected via a two-way valve (11), wherein the spray pipe (8) close to the water inlet end is connected to the water inlet pipe (16), and the sensor components (1) between the plurality of smart spray boxes are connected via an aviation plug (10).

6. The intelligent spray system according to claim 5, characterized in that: A wireless transmission module (13) is provided in each of the controllers (12) of the plurality of intelligent spray boxes, and the controller (12) is electrically connected to a control terminal (14) via the wireless transmission module (13).