High-efficiency low-noise activated carbon purification device

By designing the activated carbon purification device of the multi-stage filtration and purification bin, combined with the sound silencer and deflector structure, the problems of high construction costs, large land occupation, high operating costs and serious noise pollution in the existing technology are solved, and the effects of efficient dust removal, purification and noise reduction are achieved.

CN223010132UActive Publication Date: 2025-06-24SHANDONG GREAT ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421728286.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-24
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the prior art, equipment for handling toxic gases with dust has problems such as high construction costs, large area, high operating costs and serious noise pollution, making it difficult to achieve a comprehensive effect of compact structure, dust removal, purification and noise reduction.

Method used

A high-efficiency and low-noise activated carbon purification device is designed, and a multi-stage filter device and a multi-stage purification chamber are used to achieve dust removal and harmless purification of exhaust gas through the combination of air inlet filter chamber, power chamber and purification chamber. At the same time, noise reduction and deflection plate structures are used to reduce noise.

Benefits of technology

It realizes efficient dust removal and purification of exhaust gas, reduces the operating cost of equipment and noise pollution, and the device has a compact structure and a small footprint, making it suitable for industrial applications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223010132U_ABST
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Abstract

The utility model discloses a high-efficiency low-noise activated carbon purification device which comprises an air inlet filtering bin, a power bin and a purification bin, an air inlet is formed in the air inlet filter bin, and a plurality of layers of filter elements are arranged in the air inlet filter bin; a fan is arranged in the power bin, and a silencing plate is arranged on the side wall of the power bin; the purification bins are arranged in a multi-stage mode, a carbon wall is arranged in each purification bin, the carbon walls are in bilateral symmetry, and the carbon walls on each side are arranged in an inclined mode; flow guide plates are arranged between the power bin and the purification bins, flow guide plates are also arranged between the adjacent purification bins, and side holes or middle holes are formed in the flow guide plates. Through the structural arrangement, under the cooperation of the guide plates, airflow is guided to move around the carbon wall in an S-shaped route in the purification bin, and tail gas purification is achieved to the maximum extent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of air purification equipment, and particularly relates to an activated carbon purification device with high efficiency and low noise. Background Art

[0002] In recent years, with the rapid development of China's industrialization drive and the urgency of environmental governance in China, in the industrial production field, it is particularly important to harmlessly treat the waste gas generated during the production process.

[0003] When treating poisonous gases with dust in the prior art, most of the treatment equipment adopts a bag filter and a chemical treatment module. During the equipment assembly process, a relatively large volume of equipment needs to be set up, and the harmless treatment of the gas is achieved by blowing air through a fan. During the treatment process, the operating power of the equipment is relatively large, resulting in an increase in the operating cost of the entire harmless treatment process. Therefore, the existing such equipment not only has a high construction cost, but also has a large floor area and high operating costs.

[0004] Furthermore, when the existing such equipment is operating, its power is large and the operating noise is high, and relatively large noise pollution will be generated during the process of air harmless treatment. In some areas that require silence, this kind of noise pollution needs to be treated again.

[0005] Aiming at the actual drawbacks in the prior art, the technical problem that needs to be solved currently is: how to design a device with a compact structure that can perform dust removal and purification, and can achieve noise reduction during the treatment of tail gas through multi-stage cyclic treatment. Summary of the Utility Model

[0006] In order to solve the deficiencies in the prior art, the purpose of the utility model is to provide an activated carbon purification device with high efficiency and low noise, which can achieve dust removal and harmless purification of the tail gas through the setting of a multi-stage filtering device, and at the same time achieve noise reduction treatment.

[0007] To achieve the above technical purpose, the technical scheme adopted by the utility model is as follows: an activated carbon purification device with high efficiency and low noise, including an air inlet filtering chamber, a power chamber and a purification chamber; an air inlet is arranged on the air inlet filtering chamber, and multiple layers of filter elements are arranged inside the air inlet filtering chamber; a fan is arranged inside the power chamber, and the side wall of the power chamber is a sound-absorbing board; the purification chamber is arranged in multiple stages, and a carbon wall is arranged inside each purification chamber. The carbon wall is symmetric left and right, and each side wall of the carbon wall is inclined; a flow guide plate is arranged between the power chamber and the purification chamber, and a flow guide plate is also arranged between adjacent purification chambers; side holes or middle holes are arranged on the flow guide plate, and the side holes and middle holes on different flow guide plates cooperate to guide the air flow to move in an S-shaped route around the carbon wall inside the purification chamber.

[0008] The sound insulation board is arranged in a multi-layer structure, which includes an outer wall panel and an inner microporous panel. A number of sound absorption holes are provided on the inner microporous panel, and sound absorption materials are provided between the outer wall panel and the inner microporous panel for supporting between the outer wall panel and the inner microporous panel.

[0009] The sound absorption materials are arranged in a ring shape, and there are multiple sound absorption materials forming a structure of large rings nested with small rings.

[0010] The flow guiding plate includes a middle flow guiding plate. The middle flow guiding plate includes a frame, a middle hole plate and side partitions are arranged inside the frame, and a number of middle holes are provided on the middle hole plate.

[0011] The flow guiding plate includes side flow guiding plates. The side flow guiding plates include frames, side hole plates and middle partitions are arranged inside the frames, and a number of side holes are provided on the two side hole plates.

[0012] Sliding channels are provided on the top and bottom surfaces inside the purification chamber, and the sliding support and guidance of the wall panel are realized through the sliding channels.

[0013] The carbon walls arranged inside each purification chamber are arranged at an angle B, and the angle B is 15 to 30 degrees.

[0014] An elastic blocking piece is provided at the rear side of the purification chamber. The elastic blocking piece is arranged obliquely corresponding to the carbon wall. The elastic blocking piece includes a middle U-shaped bend in the middle, and side U-shaped bends are provided on the left and right sides of the middle U-shaped bend, and the bottom surfaces of two adjacent side U-shaped bends arranged adjacent to each other are spaced apart.

[0015] The beneficial effects of the present utility model are as follows: The present utility model includes an air inlet filtering chamber, a power chamber and a purification chamber; an air inlet is provided on the air inlet filtering chamber, and multiple layers of filter elements are arranged inside the air inlet filtering chamber; a fan is arranged inside the power chamber, and a sound insulation board is provided on the side wall of the power chamber; the purification chamber is arranged in multiple stages, and carbon walls are arranged inside each purification chamber. The carbon walls are symmetrically arranged left and right, and each carbon wall on each side is arranged obliquely; a flow guiding plate is provided between the power chamber and the purification chamber, and a flow guiding plate is also provided between adjacent purification chambers. Side holes or middle holes are provided on the flow guiding plate. Through the above structural arrangement, after the tail gas airflow is preliminarily filtered through the air inlet filtering chamber, the tail gas is pressurized and guided to the purification chamber at the bottom layer through the power chamber. The tail gas is guided from the middle of the carbon wall to both sides through the middle flow guiding plate arranged at the bottom, and then guided from both sides to the middle in the second-layer purification chamber through the side flow guiding plate. Through the cooperation of the above flow guiding plates, the airflow is guided to move around the carbon wall in an S-shaped route inside the purification chamber, and finally the tail gas purification is maximally realized.

[0016] The utility model has a compact structure and low manufacturing cost, can effectively achieve the dust removal and purification treatment of industrial waste gas, has low operating cost, and can achieve noise reduction operation. It is an ideal activated carbon purification device with high efficiency and low noise. Brief Description of the Drawings

[0017] The following further describes the utility model in conjunction with the drawings and embodiments.

[0018] Figure 1 is the front view structural schematic diagram of the utility model;

[0019] Figure 2 is the side view sectional structural schematic diagram of the utility model;

[0020] Figure 3 is the front view structural schematic diagram of the sound insulation board;

[0021] Figure 4 is Figure 3 the sectional structural schematic diagram in the A direction in

[0022] Figure 5 is the top view structural schematic diagram of the side flow guide plate;

[0023] Figure 6 is the top view structural schematic diagram of the middle flow guide plate;

[0024] Figure 7 is the structural schematic diagram of the carbon wall insertion;

[0025] Figure 8 is the sectional structural schematic diagram inside the purification chamber;

[0026] Figure 9 is the docking structural schematic diagram of the carbon wall and the elastic blocking piece;

[0027] In the figure: 1. Inlet air filtration chamber, 11. Air inlet, 2. Power chamber, 21. Fan, 22. Sound insulation board, 221. Inner microporous plate, 222. Sound insulation hole, 223. Outer sound insulation ring, 224. Inner sound insulation ring, 225. Outer wall panel, 23. Base, 3. Lower purification chamber, 30. Back panel, 31. Lower cleaning port, 4. Upper purification chamber, 41. Upper cleaning port, 42. Top air outlet, 5. Middle flow guide plate, 51. Frame, 52. Side partition, 53. Middle hole plate, 54. Middle hole, 6. Side flow guide plate, 61. Middle partition, 62. Side hole plate, 63. Side hole, 7. Carbon wall, 71. Slideway, 8. Elastic blocking piece, 81. Middle U-shaped bend, 82. Side U-shaped bend, 83. Bottom end face. Detailed Embodiment

[0028] The present utility model will be further described through embodiments. Those skilled in the art can refer to the embodiments for implementation and can also make technical improvements and innovations based on the technical solutions of the prior art.

[0029] As shown in the attached drawings, an efficient and low-noise activated carbon purification device includes an air inlet filter chamber 1, a power chamber 2, and a purification chamber. A base 23 is provided at the bottom of the power chamber 2 to support the device on the ground surface through the base 23.

[0030] An air inlet 11 is provided on the air inlet filter chamber 1, and multiple-stage filters are arranged inside the air inlet filter chamber. In this embodiment, it consists of three-stage filtration of G4 / F5 / F8. The G4 filtration module is of a plate structure to filter large-particle dust in the waste gas. The F5 and F8 modules are of a bag structure to filter small-particle dust in the waste gas. The installation distance between the G4 filtration module and the F5 filtration module is 200 mm, and the installation distance between the F5 filtration module and the F8 filtration module is 600 mm. Since the installation structure of the G4 / F5 / F8 three-stage filters is a general technology in the prior art, no detailed description will be given here.

[0031] A fan 21 is arranged inside the power chamber 2, and the side wall of the power chamber 2 is a sound-absorbing board 22. When the fan operates, strong airflows will be generated, and good noise reduction can be achieved through the sound-absorbing board 22. In this embodiment, as Figure 3 、 4 shown, the sound-absorbing board 22 is arranged in a multi-layer structure, which includes an outer wall board 225 and an inner micro-hole board 221. A number of sound-absorbing holes 222 are provided on the inner micro-hole board 221, and sound-absorbing materials are arranged between the outer wall board 225 and the inner micro-hole board 221 for supporting between the outer wall board 225 and the inner micro-hole board 221. The sound-absorbing materials are arranged in a ring shape, and the sound-absorbing materials include an outer sound-absorbing ring 223 and an inner sound-absorbing ring 224. The outer sound-absorbing ring 223 and the inner sound-absorbing ring 224 form a structure of a large ring sleeving a small ring. In this embodiment, the ring thickness of such an outer sound-absorbing ring 223 and an inner sound-absorbing ring 224 is 200 mm, the ring spacing is 200 mm, and there is an installation space of 60 mm between the outer sound-absorbing ring 223 and the housing. Through the above structure settings, preliminary sound absorption can be achieved through a number of sound-absorbing holes 222 provided on the inner micro-hole board 221, and ring-shaped noise reduction on the inner and outer sides can be achieved through the outer sound-absorbing ring 223 and the inner sound-absorbing ring 224, and finally the noise can be reduced to below a lower decibel.

[0032] The purification chamber is arranged in multiple stages. In this embodiment, a two-stage purification chamber design is adopted, including a lower purification chamber 3 at the bottom and an upper purification chamber 4. Inside each purification chamber, slideways 71 are welded at the top and bottom. The sliding support and guiding plug-in fixation of the carbon wall 7 are realized through the slideways 71. The carbon wall 7 is symmetric left and right, and each side of the carbon wall 7 is inclined; the carbon walls arranged inside each purification chamber are arranged at an angle B, and the angle B is 15 to 30 degrees. In this embodiment, the angle B is set at 25 degrees.

[0033] In the present utility model, a middle guide plate 5 is arranged between the power chamber 2 and the lower purification chamber 3, and a side guide plate 6 is arranged between the lower purification chamber 3 and the upper purification chamber 4;

[0034] The middle guide plate 5 includes a frame 51. Inside the frame 51, a middle hole plate 53 and side partition plates 52 are arranged, and a number of middle holes 54 are arranged on the middle hole plate 53.

[0035] The side guide plate 6 includes a frame 51. Inside the frame 51, side hole plates 62 and middle partition plates 61 are arranged, and a number of side holes 63 are arranged on the two side hole plates 62.

[0036] Through the above structural settings, as Figure 2 shown, the tail gas passes through the middle hole plate 53 on the middle guide plate 5 to guide the air flow to the middle of the two carbon walls 7 in the lower purification chamber 3. After the air flow passes through the two carbon walls 7 in the lower purification chamber 3, it enters the two sides of the two carbon walls 7 in the upper purification chamber 4 through the side guide plate 6. After the air flow passes through the two carbon walls 7 again, it enters the middle of the upper purification chamber 4 and is discharged outwards through the top air outlet 42.

[0037] During the above air flow guiding process, the air flow is purified and moves in an S-shaped route and is discharged through the combined action of the middle holes 54, the two carbon walls 7 in the lower purification chamber 3, the side holes 63, and the two carbon walls 7 in the upper purification chamber 4.

[0038] In this embodiment, the carbon wall 7 is inclined, which can effectively increase the filtration area of the carbon layer and the activated carbon filling amount; the carbon wall 7 is pushed in and out through the slideways 71, which is convenient for replacing the activated carbon. The windward side of the carbon wall is made of high-strength metal wire mesh. After the carbon wall is installed in place, an anti-collision structure is provided at the end. This anti-collision structure is installed and fixed on the back plate 30. The extrusion between the carbon wall 7 and the anti-collision structure can play an anti-air leakage effect, and the front end of the carbon wall 7 is fixed to the panel with bolts. Lower cleaning ports 31 and upper cleaning ports 41 are respectively arranged on the lower purification chamber 3 and the upper purification chamber 4, and internal maintenance and material cleaning are respectively realized through the lower cleaning ports 31 and the upper cleaning ports 41.

[0039] In this embodiment, the anti-collision structure is an elastic blocking piece 8 arranged at the rear side of the purification chamber, asFigure 8 , 9 As shown, such an elastic blocking piece 8 is made of metal and is inclined corresponding to the carbon wall 7. The elastic blocking piece 8 includes a middle U-shaped bend 81 in the middle, and side U-shaped bends 82 are arranged on the left and right sides of the middle U-shaped bend 81. The bottom end surfaces 83 of two adjacent side U-shaped bends 82 arranged adjacent to each other are spaced apart. When the carbon wall 7 is pressed against the elastic blocking piece 8, the elastic blocking piece 8 can be deformed by extrusion to achieve elastic sealing.

[0040] In summary, the utility model has a compact structure, low manufacturing cost, can effectively achieve dust removal and purification treatment of industrial waste gas, has a low operating cost, and can achieve noise reduction operation. It is an ideal high-efficiency and low-noise activated carbon purification device.

Claims

1. An efficient and low-noise activated carbon purification device, characterized in that: It includes an air inlet filter compartment, a power compartment and a purification compartment; the air inlet filter compartment is provided with an air inlet, and a multi-layer filter element is arranged inside the air inlet filter compartment; a fan is arranged inside the power compartment, and the side wall of the power compartment is a silencer; the purification compartment is multi-stage, and each purification compartment is provided with a carbon wall, the carbon wall is symmetrical on the left and right, and the carbon wall on each side is arranged in an inclined shape; a guide plate is arranged between the power compartment and the purification compartment, and a guide plate is also arranged between adjacent purification compartments; the guide plate is provided with side holes or middle holes, and the side holes and middle holes on different guide plates cooperate to guide the airflow to move in an S-shaped route around the carbon wall in the purification compartment.

2. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: The sound-absorbing board is a multi-layer structure, which includes an outer wallboard and an inner microporous board. The inner microporous board is provided with a plurality of sound-absorbing holes, and sound-absorbing material is provided between the outer wallboard and the inner microporous board.

3. The high-efficiency and low-noise activated carbon purification device according to claim 2, characterized in that: The sound-absorbing material is arranged in a ring shape, and the sound-absorbing material is in a plurality and forms a structure in which a large ring is enclosed in a small ring.

4. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: The guide plate comprises a middle guide plate, and the middle guide plate comprises a frame, a middle hole plate and side partition plates are arranged inside the frame, and a plurality of middle holes are arranged on the middle hole plate.

5. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: The guide plate comprises a side guide plate, and the side guide plate comprises a frame, a side hole plate and a middle partition plate are arranged inside the frame, and a plurality of side holes are arranged on the two side hole plates.

6. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: The top and bottom surfaces of the purification chamber are both provided with slideways, through which the sliding support and guidance of the wall panels are realized.

7. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: The carbon wall arranged inside each purification chamber is arranged at an angle B, and the angle B is 15 to 30 degrees.

8. The high-efficiency and low-noise activated carbon purification device according to claim 1, characterized in that: An elastic blocking piece is arranged on the rear side of the purification chamber, and the elastic blocking piece is arranged obliquely corresponding to the carbon wall. The elastic blocking piece includes a middle U-shaped bend in the middle, and side U-shaped bends are arranged on the left and right sides of the middle U-shaped bend, and the bottom surfaces of the two side U-shaped bends arranged adjacent to each other on the left and right are arranged at intervals.