Dust falling device for refractory material production

By designing a dust reduction device for refractory production of multi-directional air extraction and spraying components, the problems of low vacuum absorption efficiency and dust accumulation and blockage of existing devices are solved, and efficient dust reduction treatment is achieved.

CN223010150UActive Publication Date: 2025-06-24SHANGQIU SHANGDING REFRACTORY MATERIAL
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Patent Information

Application Number
CN202421916553.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-24
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing dust reduction device for the production of refractory materials can only vacuum from one direction, which has low vacuum efficiency, and dust is prone to accumulate and blockage at the valve during dust removal.

Method used

A dust reduction device including a dust removal box, a drainage plate, a hollow air separation disc, a vacuum head, a high-pressure air pump, an air hood and a spray assembly are designed. The air is pumped from different directions through multiple vacuum heads, and the dust gas is collected into the hollow gas distribution plate and is quickly dust-reduced through the spray assembly.

Benefits of technology

The air extraction from multiple directions is achieved, the dust removal range is expanded, and the dust removal efficiency is significantly improved through the rapid dust reduction treatment of the spray assembly, and the dust removal efficiency is avoided, and the problem of dust accumulation and blockage at the valve is avoided.

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Abstract

The utility model relates to a dust fall device for refractory material production, which comprises a dust removal box, a drainage plate is obliquely and fixedly arranged in the dust removal box, a hollow air distribution disc is fixedly arranged below the drainage plate, the air exhaust end of a high-pressure air pump is communicated with an inner cavity of the hollow air distribution disc, and the air exhaust end of the high-pressure air pump penetrates through the drainage plate and extends upwards. A spraying assembly is hung above the air inducing cover, a blow-off pipe is correspondingly and fixedly arranged on one side of the dust removal box, the high-pressure air pump is started, air extraction can be carried out from different directions of the dust removal box through the multiple dust suction heads so as to expand the air extraction range of the dust removal box, dust gas can be firstly gathered into the hollow gas distribution disc through the multiple connecting hoses, and then the dust gas is collected into the hollow gas distribution disc through the multiple connecting hoses. And dust falling treatment can be carried out on dust gas entering the air inducing cover through the spraying assembly, dust sewage flows to the blow-off pipe along the drainage plate, the structure is simple, and the dust removal efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory materials, in particular to a dust reduction device for refractory material production. Background Art

[0002] Refractory materials refer to a class of materials that can maintain physical and chemical stability under high-temperature environments. Common refractory materials include various refractory bricks, castables, ramming masses, etc. They are widely used in many industrial fields such as metallurgy, building materials, chemical industry, and electric power. For example, the linings of high-temperature equipment such as steelmaking furnaces, cement kilns, and glass furnaces play a crucial role in ensuring the safety and efficient operation of industrial production. Since dust is likely to occur in refractory material production workshops, dust removal devices are required to reduce dust in the production workshops. However, the existing dust reduction devices can only suck dust from one direction, resulting in low dust suction efficiency. Moreover, when discharging dust, dust is likely to accumulate and block at the valve. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a dust reduction device for refractory material production, which is used to solve the problems that the existing dust reduction device for refractory material production can only suck dust from one direction, resulting in low dust suction efficiency, and when discharging dust, dust is likely to accumulate and block at the valve.

[0004] To solve the above problems, the utility model provides a dust reduction device for refractory material production, including a dust removal box. An inclined drainage plate is fixedly arranged in the dust removal box. A hollow air distribution plate is fixedly arranged below the drainage plate. A plurality of connecting hoses are evenly and fixedly arranged at the bottom of the hollow air distribution plate. One end of each connecting hose away from the hollow air distribution plate is fixedly provided with a dust suction head. The dust suction head penetrates through the side wall of the dust removal box and extends outwards. A high-pressure air pump is fixedly arranged above the hollow air distribution plate. The air suction end of the high-pressure air pump is communicated with the inner cavity of the hollow air distribution plate. The air exhaust end of the high-pressure air pump penetrates through the drainage plate and extends upwards. An air guiding cover is fixedly arranged above the drainage plate. A spraying assembly is suspended above the air guiding cover. A sewage discharge pipe is fixedly arranged corresponding to one side of the dust removal box.

[0005] The dust reduction device for refractory material production provided by the utility model further has the following technical features:

[0006] Further, the inclination angle of the drainage plate is 15°.

[0007] Further, the number of the connecting hoses is at least 3.

[0008] Further, the air guiding cover successively includes a first conical section, a cylindrical section, and a second conical section from top to bottom.

[0009] Further, the spraying assembly includes a spraying disc suspended above the air guiding cover, a water pump and a water storage tank fixed to the outer wall of the dust removal box. The water pumping end of the water pump extends downward into the water storage tank, and the water discharging end of the water pump is communicated with the inner cavity of the spraying disc.

[0010] Further, a plurality of nozzles are fixedly arranged at intervals at the bottom of the spraying disc.

[0011] Further, a suspension rod is fixedly arranged at the top of the spraying disc. The top end of the suspension rod penetrates through the top wall of the dust removal box and is fixedly provided with a stop rod.

[0012] Further, a manual valve is fixedly arranged on the sewage discharge pipe.

[0013] The utility model has the following beneficial effects: When the high-pressure air pump is started, the dust can be pumped from different directions of the dust removal box through the plurality of dust suction heads, so as to expand the air suction range of the dust removal box. The dust-containing gas can be firstly gathered in the hollow air distribution disc through the plurality of connecting hoses, and then pumped into the air guiding cover together. The spraying assembly can quickly reduce the dust of the dust-containing gas entering the air guiding cover, and the dust sewage flows along the drainage plate to the sewage discharge pipe, which is time-saving and labor-saving and has high dust removal efficiency. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the dust reduction device for refractory material production. Detailed Embodiment

[0015] The present utility model will be described in detail below with reference to the drawings and in combination with embodiments. It should be noted that, without conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other.

[0016] Such as Figure 1In an embodiment of the dust reduction device for refractory material production of the present utility model shown, it includes a dust removal box 1. An inclined drainage plate 2 is fixedly arranged in the dust removal box 1. A hollow air distribution plate 3 is fixedly arranged below the drainage plate 2. A plurality of connecting hoses 4 are uniformly and fixedly arranged at the bottom of the hollow air distribution plate 3. One end of each connecting hose 4 far away from the hollow air distribution plate 3 is fixedly provided with a dust suction head 41. The dust suction head 41 penetrates through the side wall of the dust removal box 1 and extends outwards. A high-pressure air pump 5 is fixedly arranged above the hollow air distribution plate 3. The air suction end 51 of the high-pressure air pump 5 is communicated with the inner cavity of the hollow air distribution plate 3. The air exhaust end 52 of the high-pressure air pump 5 penetrates through the drainage plate 2 and extends upwards. An air guiding cover 6 is fixedly arranged above the drainage plate 2. A spraying assembly 7 is suspended above the air guiding cover 6. A sewage discharge pipe 8 is fixedly arranged corresponding to one side of the dust removal box 1. Specifically, when the high-pressure air pump 5 is started, air can be pumped from different directions of the dust removal box 1 through the plurality of dust suction heads 41 to expand the air suction range of the dust removal box 1. The dust-containing gas can be first gathered into the hollow air distribution plate 3 through the plurality of connecting hoses 4, and then pumped into the air guiding cover 6 together. The dust-containing gas entering the air guiding cover 6 can be quickly dust-reduced by the spraying assembly 7. The dust sewage then flows along the drainage plate to the sewage discharge pipe, which is time-saving and labor-saving and has a high dust removal efficiency.

[0017] In an embodiment of the present application, preferably, the inclination angle of the drainage plate 2 is 15°.

[0018] In an embodiment of the present application, preferably, the number of the connecting hoses 4 is at least 3.

[0019] In an embodiment of the present application, preferably, the air guiding cover 6 successively includes a first conical section 61, a cylindrical section 62 and a second conical section 63 from top to bottom. Specifically, since the area of the cylindrical section 62 is narrower than that of the first conical section 61 and the second conical section 63, it is beneficial to the centralized dust reduction treatment of the dust.

[0020] In an embodiment of the present application, preferably, the spraying assembly 7 includes a spraying disc 71 suspended above the air guiding cover 6, a water pump 72 fixed on the outer wall of the dust removal box 1 and a water storage tank 73. The water suction end of the water pump 72 extends downwards into the water storage tank 1. The water discharge end of the water pump 72 is communicated with the inner cavity of the spraying disc 71.

[0021] In an embodiment of the present application, preferably, a plurality of nozzles 711 are fixedly arranged at intervals at the bottom of the spraying disc 71.

[0022] In an embodiment of the present application, preferably, a suspension rod 9 is fixedly arranged at the top of the spraying disc 71. The top end of the suspension rod 9 penetrates through the top wall of the dust removal box 1 and a stop rod 91 is fixedly arranged.

[0023] In an embodiment of the present application, preferably, a manual valve 81 is fixedly arranged on the sewage discharge pipe 8, and a sewage tank 82 is fixedly arranged corresponding to the lower part of the sewage discharge pipe 8.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A dust suppression device for refractory material production, characterized in that: It includes a dust removal box, in which a guide plate is obliquely fixedly provided, a hollow air distribution plate is fixedly provided below the guide plate, a plurality of connecting hoses are evenly fixedly provided on the bottom of the hollow air distribution plate, a dust suction head is fixedly provided on the end of the connecting hose away from the hollow air distribution plate, the dust suction head passes through the side wall of the dust removal box and extends outward, a high-pressure air pump is fixedly provided above the hollow air distribution plate, the suction end of the high-pressure air pump is connected with the inner cavity of the hollow air distribution plate, the exhaust end of the high-pressure air pump passes through the guide plate and extends upward, an air hood is fixedly provided above the guide plate, a spray assembly is suspended above the air hood, and a sewage pipe is fixedly provided on one side of the dust removal box.

2. The dust suppression device for refractory material production according to claim 1, characterized in that: The inclination angle of the guide plate is 15°.

3. The dust suppression device for refractory material production according to claim 1, characterized in that: The number of the connecting hoses is at least 3.

4. The dust suppression device for refractory material production according to claim 1, characterized in that: The induced draft hood comprises a first conical section, a cylindrical section and a second conical section in sequence from top to bottom.

5. The dust suppression device for refractory material production according to claim 1, characterized in that: The spray assembly includes a spray plate suspended above the induced draft hood, and a water pump and a water tank fixed to the outer wall of the dust removal box. The water pumping end of the water pump extends downward into the water tank, and the water discharge end of the water pump is connected to the inner cavity of the spray plate.

6. The dust suppression device for refractory material production according to claim 5, characterized in that: The bottom of the spray plate is provided with a plurality of spray heads at fixed intervals.

7. The dust suppression device for refractory material production according to claim 6, characterized in that: A suspension rod is fixedly provided on the top of the spray plate, and a top end of the suspension rod penetrates the top wall of the dust removal box and is fixedly provided with a blocking rod.

8. The dust suppression device for refractory material production according to claim 1, characterized in that: A manual valve is fixedly arranged on the sewage discharge pipe.

Citation Information

Cited By

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