Constant-temperature heating device
By designing a constant temperature heating device including heating components, reinforcement rings and temperature measurement systems, the problem of difficulty in controlling the internal temperature of large-sized materials and the easy deformation of the reactor is solved, and stable and efficient constant temperature heating is achieved, suitable for high-strength and high-load environments.
Patent Information
- Application Number
- CN202421455288.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Existing constant temperature heating equipment is difficult to control the internal temperature of large-sized materials, and the reactor is prone to deformation and is susceptible to external factors, so it cannot meet the needs of high-strength and high-load working environments.
A constant temperature heating device is designed, including a reaction vessel, a heating assembly and at least one reinforcement ring, which is interspersed in the reinforcement ring and distributed on the outer periphery of the reaction vessel, equipped with a temperature measuring probe, a temperature display and a controller, and the reaction vessel is coated with a rock wool insulation layer.
The device can effectively fix the heating wire, prevent the reaction vessel from being heated and deformed, and maintain a stable heating effect. It is suitable for constant temperature heating of large-sized materials, meet the needs of high-strength and high-load working environments, and can accurately detect the internal temperature, adjust the heating power in real time, and ensure temperature stability.
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Figure CN223010511U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of chemical equipment, and in particular to a constant temperature heating device. Background Art
[0002] In the chemical industry, in many chemical reaction processes, different ambient temperatures need to be maintained in different production steps. Currently, such chemical reactions often use constant temperature heating equipment to heat the materials in the reactor to maintain the required reaction temperature.
[0003] However, if the material in the reactor is large in size, conventional constant temperature heating equipment, such as traditional tunnel furnaces, will find it difficult to control its internal temperature and detect internal conditions, and thus will not be able to achieve constant temperature heating. In addition, the equipment is easily affected by external factors during long-term operation, causing the reactor itself to deform, and cannot meet the needs of a high-intensity, high-load working environment. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a constant temperature heating device to solve the problems existing in the prior art that the existing constant temperature heating equipment is difficult to control the internal temperature and detect the internal conditions when heating large-size materials, and its reactor is easy to deform and easily affected by external factors.
[0005] To achieve the above-mentioned and related purposes, the utility model provides a constant temperature heating device, comprising a reaction container, a heating assembly and at least one reinforcing ring, wherein the reinforcing ring is sleeved on the outer periphery of the reaction container;
[0006] The heating components are inserted into the reinforcing ring and distributed on the outer circumference of the reaction container.
[0007] In one embodiment of the present application, the reinforcement ring includes a plurality of reinforcement ribs 1, which are arranged along the outer circumference of the reaction container and surround the outer circumference of the reaction container to form a reinforcement ring.
[0008] In one embodiment of the present application, a plurality of insertion holes matching the size of the heating element are provided on the reinforcement ring, and the heating element is inserted into the reinforcement ring through the insertion holes.
[0009] In one embodiment of the present application, the heating element extends along the circumference of the reaction container and folds back and forth in the height direction.
[0010] In one embodiment of the present application, the heating element includes a plurality of heating wires or a plurality of thermocouples.
[0011] In one embodiment of the present application, the device further comprises a cover body, which is disposed on the opening of the reaction container and has a plurality of reinforcing ribs disposed on the cover body.
[0012] In one embodiment of the present application, the device further includes a plurality of temperature measuring probes, and the temperature measuring probes are mounted on the cover.
[0013] In one embodiment of the present application, the device further includes a temperature display, which is mounted on the cover and electrically connected to the temperature measuring probe.
[0014] In one embodiment of the present application, the device further includes a thermal insulation layer, which is coated on the outside of the reaction container, and the heating component and the reinforcement ring are arranged between the thermal insulation layer and the reaction container.
[0015] In one embodiment of the present application, the material of the thermal insulation layer is rock wool.
[0016] In one embodiment of the present application, the device further includes a controller, which is electrically connected to the heating component and the temperature measuring probe, respectively, and is used to adjust the power of the heating component.
[0017] In one embodiment of the present application, a carrying hole is disposed on at least one reinforcing rib 2 on the cover.
[0018] The beneficial technical effects of the utility model are:
[0019] The constant temperature heating device of the utility model can effectively fix the heating wire and prevent the reaction container from being deformed by heat during long-term operation under the action of the reinforcement ring; under the action of the insulation layer, the product can maintain a stable heating effect during long-term operation and is not easily affected by external factors, meeting the needs of high-intensity and high-load working environments.
[0020] The constant temperature heating device of the utility model can accurately detect the temperature of the liquid inside the reaction container, can adjust the heating power in real time, ensure that the liquid temperature remains within the set range, can effectively improve the efficiency and stability of the reaction process, and avoid result deviations caused by temperature fluctuations, so that the constant temperature heating device can meet the high requirements of scientific research and production for constant temperature control.
[0021] The utility model constant temperature heating device is suitable for large-size materials and can realize controllable constant temperature heating.
[0022] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings herein are incorporated into the specification and constitute a part of the specification, showing embodiments consistent with the present application, and together with the specification, are used to explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0024] Figure 1 This is a schematic diagram of the structure of a constant temperature heating device according to an embodiment of the present application;
[0025] Figure 2 This is a schematic structural diagram of a constant temperature heating device according to another embodiment of the present application.
[0026] Reference numerals
[0027] 1: Temperature display; 2: Reinforcement rib 1; 21: Reinforcement ring; 3: Temperature probe; 4: Heating component; 5: Insulation layer; 6: Hand hole; 7: Reaction container. DETAILED DESCRIPTION
[0028] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.
[0029] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0030] The same or similar numbers in the figures of the embodiments of the present invention correspond to the same or similar parts. In the description of the present invention, it should be understood that if the terms "upper", "lower", "front", "rear", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the figure, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the figures are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0031] Before describing the embodiments of the utility model in detail, the application environment of the utility model is described first. The technology of the utility model is mainly applied to the improvement of the constant temperature heating equipment of the reactor. The constant temperature heating device of the utility model is suitable for the constant temperature heating chemical reaction process of materials of various sizes, especially suitable for large-sized materials and large-sized thin sheets, such as 1m*1m large-sized thin sheets, for constant temperature heating to carry out chemical reactions.
[0032] The utility model provides a constant temperature heating device, such as Figure 1 As shown, it includes a reaction container 7, a heating assembly and at least one reinforcement ring 21, and the reinforcement ring 21 is sleeved on the outer circumference of the reaction container 7;
[0033] The heating components are inserted into the reinforcing ring 21 and evenly distributed on the outer circumference of the reaction container 7 .
[0034] In some embodiments, the reinforcing ring 21 includes a plurality of reinforcing ribs 2, which are arranged along the periphery of the reaction container 7 and surround the periphery of the reaction container 7 to form the reinforcing ring 21. The reinforcing ring 21 is provided with a plurality of insertion holes matching the size of the heating component, and the heating component is inserted into the reinforcing ring 21 through the insertion holes.
[0035] In some embodiments, the heating component extends circumferentially along the reaction container 7 and folds back and forth in the height direction.
[0036] In some embodiments, the reinforcing ring 21 is preferably horizontally sleeved on the outer periphery of the reaction vessel 7, and the heating assembly 4 passes vertically through the jack and is fixed. The present application utilizes the reinforcing ring 21 to effectively fix the heating wire and prevent the reaction vessel 7 from being deformed by heat under long-term operation. The number, spacing, and size of the reinforcing rings 21 are not specifically limited here, and are matched and set according to the size of the reaction vessel 7. For example, two reinforcing rings 21 are set on the outer periphery of the reaction vessel 7, etc.
[0037] In some embodiments, the heating assembly 4 of the present application is evenly distributed on the outer periphery of the reaction container 7 in a reciprocating manner, so that the heating temperature inside the reaction container 7 is consistent, and matches with the reinforcement ring 21 to achieve a better strengthening and fixing effect. The number of reciprocating times is not limited here, and can be actually set according to the specific heating power and other parameters of the heating assembly 4.
[0038] In some embodiments, the heating component 4 of the present application includes multiple heating wires or thermocouples. The heating power and quantity thereof are not limited here. The power is controllable and is adjusted according to the reaction requirements.
[0039] In some embodiments, the device further comprises a cover body, which is arranged on the opening of the reaction container 7, and is provided with a plurality of reinforcing ribs 2. Furthermore, a plurality of reinforcing ribs 2 may be arranged horizontally and / or vertically on the cover body, and the reinforcing ribs 2 are used to enhance the strength of the cover body and prevent deformation of the cover body.
[0040] In some embodiments, Figure 2 As shown, at least one reinforcing rib 2 on the cover is provided with a hand-carrying hole 6. Preferably, two hand-carrying holes 6 are symmetrically provided, so that the operator can lift or put down the cover by grabbing the hand-carrying hole 6. The shape of the hand-carrying hole 6 is not limited here, and includes but is not limited to a long strip shape, as long as it is convenient for the operator to grab.
[0041] In some embodiments, the device further includes a plurality of temperature measurement probes 3, and the temperature measurement probes 3 are installed on the cover body. The temperature measurement probe 3 of the present application can be a conventional temperature probe and can be commercially available. The model and structure thereof are not specifically limited herein.
[0042] Furthermore, the temperature measurement probe 3 of the present application is preferably installed inside the cover body and extends into the reaction vessel 7, and can be used to detect the temperature of the liquid in the reaction vessel 7 in real time.
[0043] Exemplarily, there can be 5 temperature measurement probes 3 in the present application, which are evenly distributed at the four corners and the center of the cover body to correspondingly detect the temperatures of five temperature zones inside the reaction vessel 7.
[0044] In some embodiments, the device further includes a temperature display 1, and the temperature display 1 is installed on the cover body and is electrically connected to the temperature measurement probe 3. The temperature display 1 of the present application can be a conventional commercially available temperature display 1, and the model thereof is not limited herein.
[0045] Furthermore, the temperature display 1 and the temperature measurement probe 3 of the present application are both arranged offset from the second reinforcing rib on the cover body to avoid affecting the reinforcing effect of the second reinforcing rib.
[0046] In some embodiments, the device further includes a controller, and the controller is electrically connected to the heating component 4, the temperature display 1 and the temperature measurement probe 3 respectively, and is used to adjust the power of the heating component 4. The controller of the present application can be independent of the constant temperature heating device and can be a PLC controller or the like.
[0047] Furthermore, the present application uses the temperature measurement probe 3 to detect the temperature of the liquid in the reaction vessel 7 in real time, and transmits the temperature data to the temperature display 1 for display in real time to prompt the operator to timely adjust the current reaction environment. The temperature measurement probe 3 simultaneously feeds back the temperature data to the controller, and the controller processes the current temperature and adjusts the heating power of the heating component 4 in real time according to the feedback data to maintain a stable constant temperature environment in the reaction vessel 7.
[0048] In some embodiments, the device further includes a heat insulation layer 5, and the heat insulation layer 5 is wrapped around the outside of the reaction vessel 7, and the heating component 4 and the reinforcing ring 21 are arranged between the heat insulation layer 5 and the reaction vessel 7. The material of the heat insulation layer 5 of the present application is rock wool. There are fine holes inside the rock wool, which can make a large amount of air fill therein, and heat is not easily transferred, having excellent heat insulation effect. And rock wool has excellent sound insulation performance and fire resistance. It is an inorganic fiber material with low organic matter content and good thermal stability. Therefore, by using the rock wool heat insulation layer 5 in the present application, the product can maintain a stable heating effect during long-term operation and is not easily affected by external factors.
[0049] Further, the present application does not specifically limit the thickness of the thermal insulation layer 5, which is set according to the size of the reaction vessel 7 and the heating power of the heating component 4. For example, the thickness of the thermal insulation layer 5 is set to 20 mm, 25 mm, etc.
[0050] In summary, the constant temperature heating device of the present utility model can effectively control the constant temperature state of the reaction vessel to heat the internal liquid thereof, so as to facilitate the chemical reaction of the materials in the reaction vessel. The constant temperature heating device can accurately monitor the temperature of the internal liquid of the reaction vessel and adjust the heating power in real time to ensure that the liquid temperature is maintained within the set range, effectively improving the efficiency and stability of the reaction process, and avoiding result deviation and poor product quality caused by temperature fluctuations. In addition, the constant temperature heating device of the present application is applicable to multiple fields such as chemical industry and food, and has good universality.
[0051] The above embodiments are only used to exemplarily illustrate the principle and its effects of the present utility model, rather than to limit the present utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present utility model. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present utility model should still be covered by the claims of the present utility model.
Claims
1. A constant temperature heating device, characterized in that: It comprises a reaction container, a heating component and at least one reinforcement ring, wherein the reinforcement ring is sleeved on the outer circumference of the reaction container; The heating components are inserted into the reinforcement ring and distributed on the periphery of the reaction container.
2. The constant temperature heating device according to claim 1, characterized in that: The reinforcement ring includes a plurality of reinforcement ribs 1, and the reinforcement ribs 1 are arranged along the outer circumference of the reaction container and surround the outer circumference of the reaction container to form the reinforcement ring.
3. The constant temperature heating device according to claim 1, characterized in that: The reinforcing ring is provided with a plurality of insertion holes matching the size of the heating component, and the heating component is inserted into the reinforcing ring through the insertion holes.
4. The constant temperature heating device according to claim 1, characterized in that: The heating component extends along the circumference of the reaction container and reciprocates in the height direction.
5. The constant temperature heating device according to claim 1, characterized in that: The heating component includes a plurality of heating wires or a plurality of thermocouples.
6. The constant temperature heating device according to claim 2, characterized in that: The device further comprises a cover body, which is arranged on the open opening of the reaction container and has a plurality of reinforcing ribs arranged on the cover body.
7. The constant temperature heating device according to claim 6, characterized in that: The device also includes a plurality of temperature measuring probes, and the temperature measuring probes are installed on the cover body.
8. The constant temperature heating device according to claim 7, characterized in that: The device also includes a temperature display, which is mounted on the cover and electrically connected to the temperature measuring probe.
9. The constant temperature heating device according to claim 1, characterized in that: The device also includes a heat-insulating layer, which covers the outside of the reaction container, and the heating component and the reinforcement ring are arranged between the heat-insulating layer and the reaction container.
10. The constant temperature heating device according to claim 6, characterized in that: At least one of the reinforcing ribs 2 on the cover body is provided with a hand-carrying hole.