Corrosion-resistant glass-lined reaction kettle

By using pneumatic drive mechanism and protruding limit fixing technology in the glass-lined reactor, the problems of hydraulic cylinder corrosion and cleaning ring jam are solved, and efficient cleaning of the inner wall of the reactor body and corrosion resistance of the pneumatic drive components are achieved.

CN223010543UActive Publication Date: 2025-06-24HENAN ZHONGTAI CHEMICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422184212.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In existing glass-lined reactors, the hydraulic cylinder is prone to corrosion, and the cleaning ring is prone to stuck inside the reactor body during movement, resulting in inconvenient cleaning of the inner wall.

Method used

A corrosion-resistant glass-lined reactor is designed, and a pneumatic driving mechanism is used to drive the cleaning ring through a high-pressure source and a negative pressure source, and the cleaning ring is fixed in combination with the raised limit to ensure that the cleaning ring is not easily stuck during movement.

Benefits of technology

The cleaning rubber ring is achieved smoothly during the movement, avoiding jamming, and making it easier to clean the inner wall of the reactor body. At the same time, the pneumatic drive assembly is installed above the reactor can cover and is not prone to corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a corrosion-resistant glass-lined reaction kettle. The corrosion-resistant glass-lined reaction kettle comprises a reaction kettle body, according to the corrosion-resistant glass-lined reaction kettle, a high-pressure pipe is communicated by starting an electromagnetic reversing valve, at the moment, high-pressure gas in the high-pressure pipe is conveyed into a first piston cylinder and a second piston cylinder through a first gas pipe and a second gas pipe respectively, and meanwhile a piston rod and a cleaning mechanism are pushed to move downwards; furthermore, materials on the inner wall of the reaction kettle body are cleaned through a cleaning rubber ring, an electromagnetic reversing valve is started to communicate a negative pressure pipe when the cleaning rubber ring moves to the lowest point, and at the moment, a piston rod and a cleaning mechanism are driven to reset while gas in a first piston cylinder and a second piston cylinder is pumped through the negative pressure pipe; by adopting the structure, the high-pressure source and the negative-pressure source are used as driving force of the cleaning ring, so that the cleaning rubber ring is not easily clamped in the reaction kettle body in the moving process, and the inner wall of the reaction kettle body is conveniently cleaned through the cleaning rubber ring.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass-lined reactors, and specifically discloses a corrosion-resistant glass-lined reactor. Background Art

[0002] Chinese Patent Application No. CN202320419510.7 discloses a reactor body. An electric motor is provided on the outer surface of one end of the reactor body. An observation port, a feed port, an electric suction outer chamber, an electric heating ring and a controller are provided on the outer wall of the reactor body. The observation port is located on one side of the feed port. The feed port is located above the electric suction outer chamber. The electric suction outer chamber is located above the controller. The controller is located above the electric heating ring. For the corrosion-resistant glass-lined reactor of the utility model, the electric suction outer chamber provided can have an effect of electrifying and adsorbing the electromagnet when in use, so that the cleaning ring can be adsorbed inside the reactor body through the electromagnet. The electric suction outer chamber can have an effect of electrifying and adsorbing the electromagnet when in use, so that the cleaning ring can be adsorbed inside the reactor body through the electromagnet. When the hydraulic cylinder is in use, it can push the cleaning ring through the push block, so that the cleaning ring can be reset.

[0003] The above-mentioned hydraulic cylinder is arranged inside the reactor body, and it is easy for the part of the hydraulic cylinder inside the reactor body to be corroded. Moreover, the cleaning ring only moves downward by its own gravity, and it is easy to get stuck inside the reactor body during the moving process, which is not convenient for cleaning the inner wall of the reactor body through the cleaning rubber ring. Content of the Utility Model

[0004] In view of the above defects or deficiencies in the prior art, the present application aims to provide a corrosion-resistant glass-lined reactor, including a reactor body, a reactor tank cover fixedly installed on the top of the reactor body, a driving motor and a stirrer fixedly installed on the reactor tank cover. A first connecting pipe and a second connecting pipe are arranged on the outer side of the reactor tank cover. A first piston cylinder and a second piston cylinder are respectively fixedly installed on the tops of the first connecting pipe and the second connecting pipe. Piston rods with the bottom ends extending to the inner side of the reactor tank cover are movably sleeved inside the first piston cylinder and the second piston cylinder. A cleaning mechanism sleeved on the inner side of the reactor body is fixedly sleeved on the outer sides of the bottom ends of the piston rods. A pneumatic driving mechanism communicating with the first piston cylinder and the second piston cylinder is fixedly installed on the top of the driving motor.

[0005] Preferably, the inner diameters of the first connecting pipe and the second connecting pipe are smaller than the inner diameters of the first piston cylinder and the second piston cylinder.

[0006] Preferably, the cleaning mechanism includes a cleaning ring fixedly sleeved on the outer side of the bottom end of the piston rod. A cleaning rubber ring sleeved on the inner side of the reactor body is sleeved on the outer side of the cleaning ring. A protrusion clamped on the inner side of the outer side of the cleaning ring is arranged on the inner side of the cleaning rubber ring.

[0007] Preferably, the pneumatic driving mechanism includes an electromagnetic reversing valve fixedly installed on the top of the driving motor. The inside of the electromagnetic reversing valve is communicated with a first air pipe, a second air pipe, a negative pressure pipe and a high-pressure pipe. The bottom end of the first air pipe is communicated with the inside of the top of the first piston cylinder, and the bottom end of the second air pipe is communicated with the inside of the top of the second piston cylinder. The negative pressure pipe is communicated with a negative pressure source, and the high-pressure pipe is communicated with a high-pressure source.

[0008] Preferably, a sealing plate is arranged on the outer side of the bottom end of the piston rod and is located below the first connecting pipe and the second connecting pipe.

[0009] Beneficial effects:

[0010] 1. For this corrosion-resistant glass-lined reactor, by starting the electromagnetic reversing valve to connect the high-pressure pipe, at this time, the high-pressure gas inside the high-pressure pipe is respectively transported to the inside of the first piston cylinder and the second piston cylinder through the first air pipe and the second air pipe, and at the same time, the piston rod and the cleaning mechanism are pushed to move downward. Then, the cleaning rubber ring is used to clean the materials on the inner wall of the reactor body. And when the cleaning rubber ring moves to the lowest point, start the electromagnetic reversing valve to connect the negative pressure pipe. At this time, the gas inside the first piston cylinder and the second piston cylinder is pumped through the negative pressure pipe, and at the same time, the piston rod and the cleaning mechanism are driven to reset. With this structure, the high-pressure source and the negative pressure source are used as the driving force for the cleaning ring, so that the cleaning rubber ring is not easily stuck inside the reactor body during the movement, so as to facilitate the cleaning of the inner wall of the reactor body by the cleaning rubber ring.

[0011] 2. For this corrosion-resistant glass-lined reactor, the protrusion can limit and fix the cleaning rubber ring, so that the cleaning rubber ring is not easily detached from the outside of the cleaning ring during the cleaning of the inner wall of the reactor body. And the first piston cylinder and the second piston cylinder are installed above the reactor tank cover, and they will not be immersed in the reaction solution, so that the pneumatic driving assembly is not easily corroded. Description of the drawings

[0012] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of the present application will become more obvious:

[0013] Figure 1 It is a schematic structural diagram of the present utility model;

[0014] Figure 2 It is a cleaning schematic diagram of the structure of the present utility model;

[0015] Figure 3 It is Figure 2 an enlarged schematic diagram of the structure at A in

[0016] Figure 4 It is Figure 2Enlarged schematic diagram of the structure at B in the [device];

[0017] Figure 5 Schematic diagram of the cleaning mechanism of the present utility model;

[0018] Figure 6 Schematic diagram of the cleaning ring of the present utility model.

[0019] In the figure: 1, reaction kettle body; 2, reaction kettle cover; 3, driving motor; 4, stirrer; 5, first connecting pipe; 6, second connecting pipe; 7, first piston cylinder; 8, second piston cylinder; 9, piston rod; 10, cleaning mechanism; 101, cleaning ring; 102, cleaning rubber ring; 103, protrusion; 11, pneumatic driving mechanism; 111, electromagnetic reversing valve; 112, first air pipe; 113, second air pipe; 114, negative pressure pipe; 115, high pressure pipe; 12, sealing plate. Specific embodiments

[0020] The following further details the present application with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, rather than limiting the utility model. Additionally, it should be noted that for the sake of description, only the parts related to the utility model are shown in the drawings.

[0021] In the drawings of the embodiments of the present utility model: Different types of hatching lines in the figure are not marked according to the national standard, nor are the materials of the components required. They are used to distinguish the cross-sectional views of the components in the figure.

[0022] Please refer to Figure 1-6 , a corrosion-resistant glass-lined reaction kettle, including a reaction kettle body 1, a reaction kettle cover 2 fixedly installed on the top of the reaction kettle body 1, and a driving motor 3 and a stirrer 4 fixedly installed on the reaction kettle cover 2. A first connecting pipe 5 and a second connecting pipe 6 are arranged on the outer side of the reaction kettle cover 2. A first piston cylinder 7 and a second piston cylinder 8 are respectively fixedly installed on the tops of the first connecting pipe 5 and the second connecting pipe 6. Through the cooperation of the first connecting pipe 5 and the second connecting pipe 6, the pneumatic driving components related to the cleaning mechanism 10 can be installed above the reaction kettle cover 2, thereby ensuring that the pneumatic driving components will not be immersed in the reaction solution during the use of the glass-lined reaction kettle. Piston rods 9 with their bottom ends extending to the inner side of the reaction kettle cover 2 are movably sleeved inside the first piston cylinder 7 and the second piston cylinder 8. A cleaning mechanism 10 sleeved on the inner side of the reaction kettle body 1 is fixedly sleeved on the outer side of the bottom end of the piston rod 9. A pneumatic driving mechanism 11 communicating with the first piston cylinder 7 and the second piston cylinder 8 is fixedly installed on the top of the driving motor 3.

[0023] Among them, the inner diameters of the first connecting pipe 5 and the second connecting pipe 6 are smaller than those of the first piston cylinder 7 and the second piston cylinder 8. By adopting this structure, when the cleaning mechanism 10 descends to the lowest point, the first connecting pipe 5 and the second connecting pipe 6 can automatically limit and support the piston rod 9, so that the cleaning mechanism 10 will not continue to move downward, avoiding damage to the protrusion 103. When the cleaning mechanism 10 is at the highest point, the top of the sealing plate 12 contacts the bottom end faces of the first connecting pipe 5 and the second connecting pipe 6. At this time, the first piston cylinder 7 and the second piston cylinder 8 can be sealed to prevent the gas generated inside the glass-lined reactor from leaking to the outside through the first connecting pipe 5 and the second connecting pipe 6.

[0024] Among them, the cleaning mechanism 10 includes a cleaning ring 101 fixedly sleeved on the outer side of the bottom end of the piston rod 9. A cleaning rubber ring 102 sleeved on the outer side of the cleaning ring 101 is sleeved inside the reactor body 1. A protrusion 103 clamped on the inner side of the outer side of the cleaning ring 101 is arranged on the inner side of the cleaning rubber ring 102. The material attached to the inner wall of the reactor body 1 can be cleaned by the movement of the cleaning rubber ring 102, and the cleaning rubber ring 102 is driven pneumatically, so that the cleaning rubber ring 102 is not easily stuck inside the reactor body 1.

[0025] Among them, the pneumatic driving mechanism 11 includes an electromagnetic directional valve 111 fixedly installed on the top of the driving motor 3. The inside of the electromagnetic directional valve 111 is communicated with a first air pipe 112, a second air pipe 113, a negative pressure pipe 114 and a high-pressure pipe 115. The bottom end of the first air pipe 112 is communicated with the inside of the top of the first piston cylinder 7. The bottom end of the second air pipe 113 is communicated with the inside of the top of the second piston cylinder 8. The negative pressure pipe 114 is communicated with a negative pressure source, and the high-pressure pipe 115 is communicated with a high-pressure source. By driving the electromagnetic directional valve 111, the high-pressure source and the negative pressure source can be switched and the moving direction of the piston rod 9 can be changed, so as to realize the automatic lifting of the cleaning mechanism 10.

[0026] Among them, a sealing plate 12 is arranged on the outer side of the bottom end of the piston rod 9 and is located below the first connecting pipe 5 and the second connecting pipe 6. By contacting the first connecting pipe 5 and the second connecting pipe 6 with the sealing plate 12, the first connecting pipe 5 and the second connecting pipe 6 can be shielded and sealed to prevent the gas inside the enamel reactor from leaking to the outside.

[0027] When cleaning the inner wall of the reaction kettle body 1, the electromagnetic reversing valve 111 is switched to connect the high-pressure pipe 115. At this time, the high-pressure gas inside the high-pressure pipe 115 is transported to the inside of the first piston cylinder 7 and the second piston cylinder 8 through the first air pipe 112 and the second air pipe 113. Then, under the action of the gas pressure, the piston rod 9 and the cleaning mechanism 10 are pushed to move downward synchronously. While the cleaning mechanism 10 moves downward, the attached materials on the inner wall of the reaction kettle body 1 are cleaned by the cleaning rubber ring 102. And when the cleaning rubber ring 102 moves to the lowest point, the piston rod 9 contacts the first connecting pipe 5 and the second connecting pipe 6. At this time, the first connecting pipe 5 and the second connecting pipe 6 are used for limiting. The electromagnetic reversing valve 111 is switched to connect the negative-pressure pipe 114. At this time, the inside of the first piston cylinder 7 and the second piston cylinder 8 is evacuated through the negative-pressure pipe 114, the first air pipe 112 and the second air pipe 113. Then, under the action of the air pressure difference, the piston rod 9 and the cleaning mechanism 10 are pushed to reset. When the cleaning mechanism 10 moves to the highest point, the sealing plate 12 contacts the bottoms of the first connecting pipe 5 and the second connecting pipe 6, and the first connecting pipe 5 and the second connecting pipe 6 are sealed by the piston rod 9, completing the cleaning of the inner wall of the reaction kettle body 1. The content not described in detail in this description belongs to the prior art well-known to those skilled in the art.

[0028] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine the embodiments to detail this application.

[0029] The above description is only the preferred embodiment of this application and the explanation of the applied technical principle. Those skilled in the art should understand that the scope of the utility model involved in this application is not limited to the technical solution formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept of the utility model. For example, the technical solution formed by mutually replacing the above features with the (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A corrosion-resistant glass-lined reactor, comprising a reactor body (1), a reactor cover (2) fixedly mounted on the top of the reactor body (1), and a drive motor (3) and a stirrer (4) fixedly mounted on the reactor cover (2), characterized in that: A first connecting pipe (5) and a second connecting pipe (6) are arranged on the outside of the reactor cover (2); a first piston cylinder (7) and a second piston cylinder (8) are fixedly mounted on the top of the first connecting pipe (5) and the second connecting pipe (6), respectively; a piston rod (9) whose bottom ends extend to the inside of the reactor cover (2) is movably mounted inside the first piston cylinder (7) and the second piston cylinder (8); a cleaning mechanism (10) mounted on the inside of the reactor body (1) is fixedly mounted on the outside of the bottom end of the piston rod (9); and a pneumatic driving mechanism (11) connected to the first piston cylinder (7) and the second piston cylinder (8) is fixedly mounted on the top of the driving motor (3).

2. The corrosion-resistant glass-lined reactor according to claim 1, characterized in that: The inner diameters of the first connecting pipe (5) and the second connecting pipe (6) are smaller than the inner diameters of the first piston cylinder (7) and the second piston cylinder (8).

3. The corrosion-resistant glass-lined reactor according to claim 1, characterized in that: The cleaning mechanism (10) comprises a cleaning ring (101) fixedly mounted on the outer side of the bottom end of the piston rod (9); the outer side of the cleaning ring (101) is mounted with a cleaning rubber ring (102) mounted on the inner side of the reaction kettle body (1); the inner side of the cleaning rubber ring (102) is provided with a protrusion (103) that is clamped on the inner side of the outer side of the cleaning ring (101).

4. The corrosion-resistant glass-lined reactor according to claim 1, characterized in that: The pneumatic drive mechanism (11) comprises an electromagnetic reversing valve (111) fixedly mounted on the top of the drive motor (3); the interior of the electromagnetic reversing valve (111) is connected to a first air pipe (112), a second air pipe (113), a negative pressure pipe (114) and a high pressure pipe (115); the bottom end of the first air pipe (112) is connected to the interior of the top of the first piston cylinder (7); the bottom end of the second air pipe (113) is connected to the interior of the top of the second piston cylinder (8); the negative pressure pipe (114) is connected to a negative pressure source; and the high pressure pipe (115) is connected to a high pressure source.

5. The corrosion-resistant glass-lined reactor according to claim 1, characterized in that: A sealing plate (12) is provided on the outer side of the bottom end of the piston rod (9) and is located below the first connecting tube (5) and the second connecting tube (6).

Citation Information

Patent Citations

  • Corrosion-resistant glass-lined reaction kettle

    CN219631293U