Bagasse crusher with cleaning structure inside
By designing an automated cleaning system and filter structure in the bagasse crusher, the problem of time-consuming and incomplete cleaning of the crusher in the prior art is solved, and an efficient and automated crushing and cleaning process is achieved.
Patent Information
- Application Number
- CN202422028508.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing bagasse crusher needs to be disassembled and cleaned after the crushing is completed, which is time-consuming and labor-intensive, and incomplete crushing leads to waste of materials.
A bagasse crusher with a cleaning structure inside is designed, using a combination of water tank, water pump, water conduit and water spray pipe to achieve uniform water spray cleaning inside the crushed machine, and through the inclined platform and filter chamber structure, the crushed bagasse can slide off and crush again smoothly to avoid incomplete crushing.
The automatic cleaning of bagasse crusher is realized, which reduces manpower consumption, improves crushing efficiency, avoids material waste, and reduces the risk of equipment blockage.
Smart Images

Figure CN223010681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bagasse crushers, in particular to a bagasse crusher with a cleaning structure inside. Background Art
[0002] Bagasse is a by-product of sugarcane. In the raw material processing process of sugar mills, fresh sugarcane is used for squeezing out juice to produce raw materials. The bagasse after squeezing needs to be further crushed and can be used to make biomass fuel. Generally, a hammer mill is used to crush bagasse. The bagasse is put into the crusher from the top. Under the action of the hammer blades in the crusher, the bagasse is crushed and discharged from the bottom outlet after passing through the screen. The patent publication number CN220277136U discloses a bagasse crusher, which relates to the technical field of crushing devices and includes a frame, a crushing chamber, a rotor, hammer blades, a brush head, a screen, a motor and a feeding plate. The crushing chamber is installed horizontally in a cylindrical shape on the frame. The crushing chamber includes an upper shell and a lower shell installed by hinge. A feeding hopper is provided at the top of the upper shell. The rotor is coaxially installed inside the lower shell. Both ends of the rotor pass through the lower shell and are installed with bearings on the frame, and a transmission wheel is installed at one end. The transmission wheel is connected to the power output end of the motor on the frame through a belt. The hammer blades are evenly installed on the rotor. The brush head is detachably installed on the hammer blades. The screen is detachably installed inside the crushing chamber. In actual use of the above technology, after the bagasse is crushed, the equipment needs to be disassembled for cleaning, which consumes a lot of manpower and time. And only through one-time crushing, there may be incomplete crushing, resulting in waste of materials, and improvement is needed. Summary of the Utility Model
[0003] The purpose of the utility model is to solve the technical problems raised in the above background art.
[0004] The utility model adopts the following technical scheme: A bagasse crusher with a cleaning structure inside, a second crusher is fixedly installed on the surface of the driven gear, a first crusher is fixedly installed on the surface of the driving gear, a water tank is fixedly installed on the side of the box body, a water pump is arranged inside the water tank, a water guide pipe is fixedly installed on the surface of the water pump, a water spray pipe is fixedly installed on the surface of the water guide pipe, a discharge port is fixedly installed at the bottom end of the box body, a filter chamber is slidably connected to the surface of the box body, and a filter plate is fixedly installed inside the filter chamber.
[0005] Preferably, an inclined table is fixedly installed inside the box body, and the inclined table is located directly below the first crusher and the second crusher. Here, the setting of the inclined table enables the crushed bagasse to slide down along the inclined plane centrally, avoiding accumulation under the crusher, which is beneficial to subsequent processing and conveying. Since the crushed bagasse can slide down smoothly along the inclined table, the possibility of accumulation at the bottom of the crusher is reduced, thereby reducing the risk of blocking the machine.
[0006] Preferably, a hand groove is formed on the surface of the filtering bin. Here, the crushed waste will slide from the first inclined platform into the lower filtering bin below. After passing through the filter plate, the waste with a larger volume will stay on the surface of the filter plate. Then, the filter plate is slid out, and the debris is poured back into the feeding port for re-crushing, effectively avoiding incomplete crushing of bagasse debris and affecting the treatment result. The hand groove facilitates the operator to slide out the filtering bin.
[0007] Preferably, the water spray pipe is located directly above the first crusher and the second crusher, and the water spray pipe is in a circular ring shape. Here, the circular-ring-shaped water spray pipe can achieve relatively uniform water spraying coverage in the horizontal direction, ensuring that the working areas of the first crusher and the second crusher can be fully and evenly cleaned.
[0008] Preferably, support feet are fixedly installed at the bottom end of the box body. Here, when the bagasse crusher is in use, the equipment is prone to shaking. The support feet can provide better supporting force and improve the safety of the equipment.
[0009] Preferably, a cover plate is rotatably connected to the surface of the box body. A transparent plate is fixedly installed on the surface of the cover plate, and a handle is fixedly installed on the surface of the cover plate. Here, the rotatably connected cover plate facilitates feeding. At the same time, during the crushing process, the cover plate can be closed to prevent debris from splashing and endangering the physical health of the operator. The operator can also observe the internal crushing situation through the transparent plate.
[0010] Preferably, the transparent plate is made of polycarbonate. Here, the polycarbonate transparent plate has the characteristics of high transparency and good hardness, improving the safety of the cover plate.
[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0012] 1. In the present utility model, by setting up the box body, feeding port, driving motor, driving gear, driven gear, first crusher, second crusher, water tank, water pump, water guide pipe, water spray pipe, discharge port, filtering bin, and filter plate structure, when the bagasse crushing is completed, a water pump is arranged in the water tank on the side of the box body. When the water pump works, water is pumped out and, through the water guide pipe and the water spray pipe, can spray water evenly into the crushing area to clean the inside of the crusher. The crushed waste will slide from the first inclined platform into the lower filtering bin below. The waste with a larger volume will stay on the surface of the filter plate. The debris is poured back into the feeding port for re-crushing, effectively avoiding incomplete crushing of bagasse debris.
[0013] 2. In the present utility model, by providing a hand groove, support feet, a cover plate, a transparent plate, and a handle structure, the hand groove facilitates the sliding and pulling out of the filter chamber by personnel. When the bagasse crusher is in use, the equipment is prone to shaking, and the support feet can provide better support force to improve the safety of the equipment. The cover plate connected by rotation facilitates feeding and can also be closed during the crushing process to prevent debris from splashing and endangering the physical health of the operator. Personnel can also observe the internal crushing situation through the transparent plate, improving the safety of the cover plate. Description of the Drawings
[0014] Figure 1 Schematic diagram of a bagasse crusher with a cleaning structure inside proposed by the present utility model;
[0015] Figure 2 Internal schematic diagram of a bagasse crusher with a cleaning structure inside proposed by the present utility model;
[0016] Figure 3 Cross-sectional view of a bagasse crusher with a cleaning structure inside proposed by the present utility model;
[0017] Figure 4 Schematic diagram of the filter chamber of a bagasse crusher with a cleaning structure inside proposed by the present utility model.
[0018] Legend Explanation:
[0019] 1. Box body; 2. Feed inlet; 3. Driving motor; 4. Driving gear; 5. Driven gear; 6. First crusher; 7. Second crusher; 8. Water tank; 9. Water pump; 10. Water guide pipe; 11. Water spray pipe; 12. Discharge outlet; 13. Filter chamber; 14. Filter plate; 15. Hand groove; 16. Inclined platform; 17. Cover plate; 18. Transparent plate; 19. Handle; 20. Support feet. Detailed Embodiment
[0020] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0021] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0022] Embodiment 1
[0023] Please refer to Figures 1-4, the present utility model provides a technical solution: a bagasse crusher with a cleaning structure inside, including a box body 1, a feeding port 2 is fixedly installed on the surface of the box body 1, a driving motor 3 is fixedly installed on the surface of the box body 1, a driving gear 4 is fixedly installed at the output end of the driving motor 3, a driven gear 5 is arranged on the surface of the box body 1, the driving gear 4 meshes with the driven gear 5, a second crusher 7 is fixedly installed on the surface of the driven gear 5, a first crusher 6 is fixedly installed on the surface of the driving gear 4, a water tank 8 is fixedly installed on the side of the box body 1, a water pump 9 is arranged inside the water tank 8, a water guide pipe 10 is fixedly installed on the surface of the water pump 9, a water spraying pipe 11 is fixedly installed on the surface of the water guide pipe 10, a discharge port 12 is fixedly installed at the bottom end of the box body 1, a filter bin 13 is slidably connected to the surface of the box body 1, a filter plate 14 is fixedly installed inside the filter bin 13, an inclined platform 16 is fixedly installed inside the box body 1, the inclined platform 16 is located directly below the first crusher 6 and the second crusher 7. The setting of the inclined platform 16 enables the crushed bagasse to slide down along the inclined plane concentratedly, avoiding accumulation under the crusher, which is beneficial to subsequent processing and conveying. Since the crushed bagasse can slide down along the inclined platform 16 smoothly, the possibility of accumulation at the bottom of the crusher is reduced, thereby reducing the risk of blocking the machine. A hand groove 15 is opened on the surface of the filter bin 13. The crushed waste will slide from the first inclined platform 16 to the filter bin 13 below. After passing through the filter plate 14, the waste with a larger volume will stay on the surface of the filter plate 14. Then, the filter plate 14 is slid out, and the debris is poured back into the feeding port 2 for re-crushing, effectively avoiding incomplete crushing of bagasse debris and affecting the processing result. The hand groove 15 can facilitate the personnel to slide out the filter bin 13. The water spraying pipe 11 is located directly above the first crusher 6 and the second crusher 7. The shape of the water spraying pipe 11 is circular. The circular water spraying pipe 11 can achieve relatively uniform water spraying coverage in the horizontal direction, ensuring that the working areas of the first crusher 6 and the second crusher 7 can be fully and evenly cleaned. Support feet 20 are fixedly installed at the bottom end of the box body 1. When the bagasse crusher is in use, the equipment is prone to shaking. The support feet 20 can provide better support force and improve the safety of the equipment.
[0024] Embodiment Two
[0025] Please refer to Figures 1-2 , a cover plate 17 is rotatably connected to the surface of the box body 1, a transparent plate 18 is fixedly installed on the surface of the cover plate 17, a handle 19 is fixedly installed on the surface of the cover plate 17. The rotatably connected cover plate 17 facilitates feeding and can also be closed during the crushing process to prevent debris from splashing and endangering the physical health of the operator. The operator can also observe the internal crushing situation through the transparent plate 18. The material of the transparent plate 18 is polycarbonate. The polycarbonate transparent plate 18 has the characteristics of high transparency and good hardness, improving the safety of the cover plate 17.
[0026] Working principle: The bagasse to be crushed is put into the box body 1 through the feed inlet 2 on the surface of the box body 1. Start the driving motor 3, and the output end thereof drives the driving gear 4 to rotate. The driving gear 4 meshes with the driven gear 5, so that the driving gear 4 drives the first crusher 6, and the driven gear 5 drives the second crusher 7 to operate simultaneously, and the bagasse entering the box body 1 is crushed. The crushed bagasse falls and lands on the inclined platform 16 directly below the first crusher 6 and the second crusher 7. The inclined platform 16 enables the crushed bagasse to slide down centrally to the bottom of the box body 1. A filter bin 13 connected by sliding is arranged at the bottom of the box body 1, and a filter plate 14 is installed in the filter bin 13 to screen and filter the crushed bagasse. The qualified bagasse is discharged from the discharge port 12. The cover plate 17 rotatably connected to the surface of the box body 1 can be opened or closed through the handle 19. The transparent plate 18 on the cover plate 17 facilitates observing the working condition inside the box body 1. The support feet 20 at the bottom end of the box body 1 provide stable support for the whole device. When the bagasse crushing is completed, a water pump 9 is arranged in the water tank 8 on the side of the box body 1. When the water pump 9 works, it pumps out water and transports it through the water guide pipe 10 to the water spray pipe 11. The water spray pipe 11 is located directly above the first crusher 6 and the second crusher 7 and is in a circular ring shape, and can spray water evenly to the crushing area to clean the inside of the crusher.
[0027] The above are only the preferred embodiments of the present invention, and are not limitations on the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A bagasse crusher with an internal cleaning structure, comprising a box (1), characterized in that: A feed port (2) is fixedly mounted on the surface of the housing (1); a drive motor (3) is fixedly mounted on the surface of the housing (1); a driving gear (4) is fixedly mounted on the output end of the drive motor (3); a driven gear (5) is provided on the surface of the housing (1); the driving gear (4) meshes with the driven gear (5); a second pulverizer (7) is fixedly mounted on the surface of the driven gear (5); a first pulverizer (6) is fixedly mounted on the surface of the driving gear (4); a water tank (8) is fixedly mounted on the side of the housing (1); a water pump (9) is provided inside the water tank (8); a water guide pipe (10) is fixedly mounted on the surface of the water pump (9); a water spray pipe (11) is fixedly mounted on the surface of the water guide pipe (10); a discharge port (12) is fixedly mounted on the bottom end of the housing (1); a filter bin (13) is slidably connected to the surface of the housing (1); a filter plate (14) is fixedly mounted inside the filter bin (13).
2. The bagasse crusher with an internal cleaning structure according to claim 1, characterized in that: An inclined platform (16) is fixedly installed inside the box (1), and the inclined platform (16) is located directly below the first crusher (6) and the second crusher (7).
3. The bagasse crusher with an internal cleaning structure according to claim 1, characterized in that: A hand groove (15) is provided on the surface of the filter bin (13).
4. The bagasse crusher with an internal cleaning structure according to claim 1, characterized in that: The water spray pipe (11) is located directly above the first pulverizer (6) and the second pulverizer (7), and the shape of the water spray pipe (11) is annular.
5. The bagasse crusher with an internal cleaning structure according to claim 1, characterized in that: A supporting foot (20) is fixedly mounted on the bottom end of the box body (1).
6. The bagasse crusher with an internal cleaning structure according to claim 1, characterized in that: A cover plate (17) is rotatably connected to the surface of the box body (1), a transparent plate (18) is fixedly mounted on the surface of the cover plate (17), and a handle (19) is fixedly mounted on the surface of the cover plate (17).
7. The bagasse crusher with internal cleaning structure according to claim 6, characterized in that: The material of the transparent plate (18) is polycarbonate.
Citation Information
Patent Citations
Bagasse crusher
CN220277136U