Zirconia ceramic surface spraying device
By designing automatically clamped clamps and electric push rods in zirconia ceramic spraying equipment, the problem that existing equipment cannot fast fix the parts is solved, achieving a more efficient and accurate spraying effect.
Patent Information
- Application Number
- CN202421334738.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing zirconia ceramic spraying equipment cannot quickly clamp the fixed parts, and the staff needs to adjust the position multiple times and fix it from the outside, resulting in poor spraying effect and prone to inadequate spraying in multiple places.
A zirconia ceramic surface spraying device is designed to automatically clamp and fix the parts by setting up clamps and electric push rods. The planar and curved design of the clamp is suitable for parts of a variety of shapes, avoiding external clamping and improving spray accuracy.
It realizes quick clamping and fixing of parts, avoids multiple adjustments and external clamping, improves the spraying effect and efficiency, and reduces the need for secondary spraying.
Smart Images
Figure CN223010861U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of zirconia ceramic spraying, and particularly relates to a spraying device for the surface of zirconia ceramics. Background Technique
[0002] Zirconia ceramics have excellent properties such as high melting point and boiling point, high hardness, being an insulator at room temperature and having electrical conductivity at high temperature. Zirconia ceramics have advantages such as high temperature resistance and good ablation resistance. Preparing a zirconia ceramic coating on the metal surface can effectively improve the serviceability of metal materials in harsh environments such as high temperature and thermal shock.
[0003] When the existing zirconia ceramic spraying equipment is in use, it cannot quickly clamp and fix parts. It requires workers to adjust the position of the parts many times, and at the same time, it fixes the parts from the outside, thus affecting the spraying effect and easily causing many positions on the parts to be not sprayed in place, so secondary spraying is required, which not only reduces work efficiency but also reduces output. Therefore, we propose a spraying device for the surface of zirconia ceramics. Content of the Utility Model
[0004] The purpose of the utility model is to provide a spraying device for the surface of zirconia ceramics. By setting clamping blocks, specifically starting the electric push rod to drive the push plate to move upward, the moving block will be pushed. When the clamping block contacts the part, the part will be clamped and fixed. Since the side of the clamping block away from the fixed column is flat, it can clamp square parts, and the four corners of the clamping block are arc-shaped, so it can clamp circular materials, thus being applicable to a variety of parts. It does not require workers to clamp the parts from the outside, avoiding the situation that many places on the parts are not sprayed, improving the spraying effect, and solving the problem that when the zirconia ceramic spraying equipment is in use, it cannot quickly clamp and fix parts, requires workers to adjust the position of the parts many times, and at the same time fixes the parts from the outside, thus affecting the spraying effect.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a spraying device for the surface of zirconia ceramics, including a workbench. A baffle shell is fixedly connected to the top of the workbench. A moving component is arranged at the center of the workbench. Two door panels are arranged on the front of the baffle shell. The moving component includes a moving seat, and a turntable is arranged above the moving seat;
[0007] A fixed column is fixedly connected to the top of the turntable. The inside of the fixed column is provided with a cavity. A number of chutes are opened on the outer side of the fixed column. The number of chutes is arranged in a circumferential array. The parts contained in the number of chutes are the same. A moving block is slidably connected to the inner wall of the chute. A clamping block is fixedly connected to the side of the moving block away from the fixed column. By setting the clamping block, specifically, when the electric push rod is started to drive the push plate to move upward, the moving block will be pushed. When the clamping block contacts the part, the part will be clamped and fixed. Since the side of the clamping block away from the fixed column is a flat surface, the square part can be clamped. And the four corners of the clamping block are arc-shaped, so the circular material can be clamped, thus being applicable to a variety of parts. It is not necessary for the staff to clamp the parts from the outside, avoiding the situation that there are multiple parts that cannot be sprayed, and improving the spraying effect.
[0008] Further, a spraying seat is fixedly connected to the back surface of the inner wall of the baffle housing. A number of spraying heads are fixedly connected to the front surface of the spraying seat. Sliders are fixedly connected to both the left side and the right side of the moving seat. The inner walls of the two sliders are slidably connected to sliding rods. The front and back surfaces of the two sliding rods are fixedly connected to the inner wall of the baffle housing. A handle is fixedly connected to the front surface of the moving seat. The moving seat drives the slider to slide on the sliding rod. When the moving seat moves out, the slider can support the moving seat through the cooperation with the sliding rod.
[0009] Further, a rotating hole is opened in the moving seat. A gear ring is rotatably connected to the inner wall of the rotating hole. The top of the gear ring is fixedly connected to the bottom of the turntable. A fixing frame one is fixedly connected to the bottom of the moving seat. A motor is fixedly connected to the bottom of the fixing frame one. A gear is fixedly connected to the output end of the top of the motor. By setting the turntable, specifically, when the motor is started to drive the gear to rotate, the gear drives the turntable to rotate through the gear ring. At the same time, the part rotates together. Then, zirconia ceramics are sprayed out through the spraying heads on the spraying seat, and the spraying work can be carried out. Since the part can rotate, the spraying can be made more uniform, and the spraying effect is improved.
[0010] Further, a fixing frame two is arranged on the back surface of the fixing frame one. The top of the fixing frame two is fixedly connected to the bottom of the moving seat. An electric push rod is fixedly connected to the bottom of the fixing frame two. When the electric push rod is started to drive the push plate to move upward, since the bottom of the moving block is a slope, the moving block will be pushed after the push plate contacts the moving block.
[0011] Further, a push plate is arranged below the moving block. A T-shaped annular groove is formed at the center of the bottom of the push plate. The bottom of the push plate is rotationally connected to the top output end of the electric push rod through the T-shaped annular groove. A limiting block is fixedly connected to the top of the moving block. A limiting rod is slidably connected to the inner wall of the limiting block. A spring is sleeved outside the limiting rod. One side of the limiting rod away from the limiting block is fixedly connected to the inner wall of the fixed column. When the moving block moves, the limiting block will slide on the limiting rod and compress the spring at the same time. Thus, when the push plate moves downward, the moving block can be reset under the action of elasticity.
[0012] Further, one side of the spring close to the limiting block is fixedly connected to the surface of the limiting block. One side of the spring away from the limiting block is fixedly connected to the inner wall of the fixed column. The four corners of the clamping block are arc-shaped. The bottom of the moving block is beveled. The bottom of the moving block contacts the top of the push plate. The gear ring is meshed with the gear. A convex ring is fixedly connected to the outside of the gear ring, which can support the turntable. The push plate is disc-shaped, which can better push the moving block.
[0013] The utility model has the following beneficial effects:
[0014] 1. By arranging the clamping block, specifically, when the electric push rod is started to drive the push plate to move upward, the moving block will be pushed. When the clamping block contacts the part, the part will be clamped and fixed. Since the side of the clamping block away from the fixed column is flat, the square part can be clamped. And since the four corners of the clamping block are arc-shaped, the circular material can be clamped. Thus, it is applicable to a variety of parts, eliminating the need for workers to clamp the parts from the outside and avoiding the situation where there are multiple unsprayed areas on the parts, improving the spraying effect.
[0015] 2. By arranging the turntable, specifically, when the motor is started to drive the gear to rotate, the gear drives the turntable to rotate through the gear ring. At the same time, the part rotates together. Then, zirconia ceramics are sprayed through the spray heads on the spraying seat to carry out the spraying work. Since the part can rotate, the spraying can be made more uniform, improving the spraying effect.
[0016] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1It is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 It is a schematic diagram of the bottom structure of the workbench of this utility model;
[0020] Figure 3 It is a schematic diagram of the top structure of the moving seat of this utility model;
[0021] Figure 4 It is a schematic diagram of the internal sectional structure of the moving seat of this utility model;
[0022] Figure 5 It is a schematic diagram of the overall structure of the slider of this utility model.
[0023] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0024] 1. Workbench; 11. Baffle shell; 111. Door panel; 112. Spraying seat; 113. Spraying head; 12. Moving component; 121. Moving seat; 211. Slider; 212. Slide bar; 213. Handle; 122. Turntable; 123. Fixed column; 231. Moving block; 232. Clamping block; 233. Limiting rod; 234. Limiting block; 235. Spring; 124. Gear ring; 125. Push plate; 13. First fixing frame; 131. Motor; 132. Gear; 14. Second fixing frame; 141. Electric push rod. Specific embodiments
[0025] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of this utility model.
[0026] Please refer to Figures 1-5 As shown, this utility model is a zirconia ceramic surface spraying device, including a workbench 1. A baffle shell 11 is fixedly connected to the top of the workbench 1. A moving component 12 is arranged at the center of the workbench 1. Two door panels 111 are arranged on the front of the baffle shell 11. The moving component 12 includes a moving seat 121, and a turntable 122 is arranged above the moving seat 121;
[0027] A fixed column 123 is fixedly connected to the top of the turntable 122. The inside of the fixed column 123 is provided with a cavity. A number of chutes are opened on the outer side of the fixed column 123. The number of chutes is arranged in a circular array. The parts included in the number of chutes are the same. A moving block 231 is slidably connected to the inner wall of the chute. A clamping block 232 is fixedly connected to the side of the moving block 231 away from the fixed column 123. By setting the clamping block 232, specifically, starting the electric push rod 141 to drive the push plate 125 to move upward will push the moving block 231. When the clamping block 232 contacts the part, the part will be clamped and fixed. Since the side of the clamping block 232 away from the fixed column 123 is a flat surface, it can clamp square parts. And the four corners of the clamping block 232 are arc-shaped, so it can clamp circular materials, thus being applicable to a variety of parts. It does not require workers to clamp the parts from the outside, avoiding the situation where there are multiple parts that cannot be sprayed, and improving the spraying effect. A spraying seat 112 is fixedly connected to the back of the inner wall of the baffle shell 11. A number of spraying heads 113 are fixedly connected to the front of the spraying seat 112. Sliders 211 are fixedly connected to both the left and right sides of the moving seat 121. Slide rods 212 are slidably connected to the inner walls of the two sliders 211. The front and back of the two slide rods 212 are fixedly connected to the inner wall of the baffle shell 11. A handle 213 is fixedly connected to the front of the moving seat 121. A rotating hole is opened in the inner part of the moving seat 121. A gear ring 124 is rotatably connected to the inner wall of the rotating hole. The top of the gear ring 124 is fixedly connected to the bottom of the turntable 122. A fixing frame one 13 is fixedly connected to the bottom of the moving seat 121. A motor 131 is fixedly connected to the bottom of the fixing frame one 13. A gear 132 is fixedly connected to the output end of the top of the motor 131. By setting the turntable 122, specifically, starting the motor 131 to drive the gear 132 to rotate, then the gear 132 drives the turntable 122 to rotate through the gear ring 124, and at the same time the part rotates together. Then, spraying zirconia ceramics through the spraying heads 113 on the spraying seat 112 can carry out the spraying work. Since the part can rotate, the spraying can be made more uniform, improving the spraying effect. A fixing frame two 14 is arranged on the back of the fixing frame one 13. The top of the fixing frame two 14 is fixedly connected to the bottom of the moving seat 121. An electric push rod 141 is fixedly connected to the bottom of the fixing frame two 14. A push plate 125 is arranged below the moving block 231. A T-shaped annular groove is opened at the center of the bottom of the push plate 125. The bottom of the push plate 125 is rotatably connected to the output end of the top of the electric push rod 141 through the T-shaped annular groove. A limiting block 234 is fixedly connected to the top of the moving block 231. A limiting rod 233 is slidably connected to the inner wall of the limiting block 234. A spring 235 is sleeved on the outer side of the limiting rod 233. The side of the limiting rod 233 away from the limiting block 234 is fixedly connected to the inner wall of the fixed column 123. The side of the spring 235 close to the limiting block 234 is fixedly connected to the surface of the limiting block 234. The side of the spring 235 away from the limiting block 234 is fixedly connected to the inner wall of the fixed column 123. The four corners of the clamping block 232 are arc-shaped. The bottom of the moving block 231 is a sloped surface. The bottom of the moving block 231 contacts the top of the push plate 125.The gear ring 124 is meshed and connected with the gear 132.,
[0028] A specific application of this embodiment is as follows:
[0029] During use, open the door panel 111, then pull the handle 213 to drive the moving seat 121 to move forward, so that the moving seat 121 moves outside the retaining housing 11. The moving seat 121 drives the slider 211 to slide on the slide bar 212. When the moving seat 121 moves out, the slider 211 can support the moving seat 121 through the cooperation with the slide bar 212. Then place the part to be sprayed on the turntable 122, start the electric push rod 141 to drive the push plate 125 to move upward. Since the bottom of the moving block 231 is provided with an inclined surface, after the push plate 125 contacts the moving block 231, it will push the moving block 231, so that the limiting block 234 will slide on the limiting rod 233 and compress the spring 235 at the same time. When the clamping block 232 contacts the part, the part is clamped and fixed. Since the side of the clamping block 232 away from the fixed column 123 is provided with a flat surface, it can clamp square parts, and the four corners of the clamping block 232 are provided with arcs, so it can clamp circular materials, thus being applicable to a variety of parts. It does not require the staff to clamp the parts from the outside, avoiding the situation where there are multiple parts that cannot be sprayed, improving the spraying effect. After the part is fixed, push the moving seat 121 to make it enter the workbench 1, then close the door panel 111, start the motor 131 to drive the gear 132 to rotate, and the gear 132 drives the turntable 122 to rotate through the gear ring 124. Since the bottom of the push plate 125 is rotatably connected to the top output end of the electric push rod 141, the push plate 125 will rotate together and will not affect the electric push rod 141. At the same time, the part rotates together, and then zirconia ceramics are sprayed out through the spray head 113 on the spraying seat 112, and the spraying work can be carried out. Since the part can rotate, the spraying can be made more uniform and the spraying effect can be improved.
[0030] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0031] The above-described preferred embodiments of the utility model disclosed are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A zirconia ceramic surface spraying device, comprising a workbench (1), a retaining shell (11) is fixedly connected to the top of the workbench (1), and a moving component (12) is arranged at the center of the workbench (1), characterized in that: The front of the retaining shell (11) is provided with two door panels (111); the moving assembly (12) comprises a moving seat (121); and a rotating disk (122) is provided above the moving seat (121); A fixed column (123) is fixedly connected to the top of the turntable (122); a cavity is arranged inside the fixed column (123); a plurality of slide grooves are opened on the outside of the fixed column (123); the plurality of slide grooves are arranged in a circular array; the plurality of slide grooves contain the same parts; a moving block (231) is slidably connected to the inner wall of the slide groove; a clamping block (232) is fixedly connected to the side of the moving block (231) away from the fixed column (123).
2. A zirconia ceramic surface spraying device according to claim 1, characterized in that: The back side of the inner wall of the blocking shell (11) is fixedly connected to a spray seat (112), the front side of the spray seat (112) is fixedly connected to a plurality of spray heads (113), the left and right sides of the movable seat (121) are fixedly connected to sliders (211), the inner walls of the two sliders (211) are slidably connected to slide bars (212), the front and back sides of the two slide bars (212) are fixedly connected to the inner wall of the blocking shell (11), and the front side of the movable seat (121) is fixedly connected to a handle (213).
3. A zirconia ceramic surface spraying device according to claim 2, characterized in that: A rotating hole is provided inside the movable seat (121), and a gear ring (124) is rotatably connected to the inner wall of the rotating hole; the top of the gear ring (124) is fixedly connected to the bottom of the rotating disk (122); the bottom of the movable seat (121) is fixedly connected to a fixing frame (13); the bottom of the fixing frame (13) is fixedly connected to a motor (131); and the top output end of the motor (131) is fixedly connected to a gear (132).
4. A zirconia ceramic surface spraying device according to claim 3, characterized in that: A second fixing frame (14) is arranged on the back of the first fixing frame (13); the top of the second fixing frame (14) is fixedly connected to the bottom of the movable seat (121); and the bottom of the second fixing frame (14) is fixedly connected to an electric push rod (141).
5. A zirconia ceramic surface spraying device according to claim 4, characterized in that: A push plate (125) is arranged below the moving block (231), a T-shaped annular groove is provided at the center of the bottom of the push plate (125), and the bottom of the push plate (125) is rotatably connected to the top output end of the electric push rod (141) through the T-shaped annular groove.
6. A zirconia ceramic surface spraying device according to claim 5, characterized in that: The top of the moving block (231) is fixedly connected to a limiting block (234); the inner wall of the limiting block (234) is slidably connected to a limiting rod (233); a spring (235) is sleeved on the outer side of the limiting rod (233); and the side of the limiting rod (233) away from the limiting block (234) is fixedly connected to the inner wall of the fixed column (123).
7. A zirconia ceramic surface spraying device according to claim 6, characterized in that: The side of the spring (235) close to the limit block (234) is fixedly connected to the surface of the limit block (234), and the side of the spring (235) away from the limit block (234) is fixedly connected to the inner wall of the fixed column (123), and the four corners of the clamping block (232) are arranged in an arc shape.
8. A zirconia ceramic surface spraying device according to claim 4, characterized in that: The bottom of the moving block (231) is arranged as an inclined surface, the bottom of the moving block (231) contacts the top of the push plate (125), and the gear ring (124) is meshedly connected with the gear (132).