Automatic oiling device for sensor

Abstract

The utility model discloses an automatic oiling device for a sensor, which comprises a feeding and discharging vibration mechanism for feeding a sensor to be oiled and discharging the oiled sensor; the oiling detection mechanism is arranged on one side of the feeding and discharging vibration mechanism and used for oiling and oiling detection of the sensor to be oiled; and the grabbing mechanism is connected with the feeding and discharging vibration mechanism and the oiling detection mechanism, the to-be-oiled sensor fed by the feeding and discharging vibration mechanism is transferred to the oiling detection mechanism for oiling, and the oiled sensor is transferred to the feeding and discharging vibration mechanism for discharging. According to the utility model, high-efficiency transmission of materials from a material supply position to a material taking position is realized, and the materials are conveyed to an oil coating and spraying station for rotary spraying by matching with an accurate grabbing mechanism, so that the production efficiency and the processing precision are obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical fields of automobiles and new energy, and particularly relates to an automatic oiling device for sensors. Background Art

[0002] At present, the oiling treatment of sensors is all manually operated. However, manual operation may lead to a decline in product quality and even the risk of accidents due to possible factors such as negligence and fatigue. How to solve the problems of low safety, low production efficiency, low precision and high cost of special types of work is the problem faced today. Summary of the Invention

[0003] According to an embodiment of the utility model, an automatic oiling device for sensors is provided, comprising:

[0004] A loading and unloading vibration mechanism for loading the sensors to be oiled and unloading the oiled sensors;

[0005] An oiling detection mechanism arranged on one side of the loading and unloading vibration mechanism for oiling and detecting the oiling of the sensors to be oiled;

[0006] A grasping mechanism arranged to connect with the loading and unloading vibration mechanism and the oiling detection mechanism, for transporting the sensors to be oiled on the loading and unloading vibration mechanism to the oiling detection mechanism for oiling, and transporting the oiled sensors to the loading and unloading vibration mechanism for unloading.

[0007] Further, the loading and unloading vibration mechanism comprises:

[0008] A feeding vibrator;

[0009] A feeding track arranged on the feeding vibrator for loading the sensors to be oiled under the action of the feeding vibrator;

[0010] A discharging vibrator located on one side of the feeding vibrator;

[0011] A discharging track arranged on the discharging vibrator for unloading the oiled sensors under the action of the discharging vibrator.

[0012] Further, the loading and unloading vibration mechanism further comprises: an inductor located at the output end of the feeding track for detecting whether the sensors to be oiled on the feeding track are in place.

[0013] Further, the oiling detection mechanism comprises:

[0014] An oil receiving barrel arranged on one side of the loading and unloading vibration mechanism, with an opening at the top of the oil receiving barrel;

[0015] An oil spray gun, the output end of which is inserted into an oil receiving cylinder, is used for oiling the sensor to be oiled.

[0016] A reinspection camera is arranged outside the oil spray gun and is used for detecting the oiling quality of the sensor.

[0017] Furthermore, the oiling detection mechanism further includes: a buffer bin, which is arranged outside the oil receiving cylinder and is used for storing sensors with poor oiling quality.

[0018] Furthermore, the grasping mechanism includes:

[0019] An x-axis module that provides the driving force for x-axis movement;

[0020] A z-axis module, which is arranged at the output end of the x-axis module and provides the driving force for z-axis movement;

[0021] A clamping and rotating gripper, which is arranged at the output end of the z-axis module and is used for grasping the sensor to be oiled and driving the sensor to rotate.

[0022] Furthermore, it further includes: a code scanning component, which is connected to the grasping mechanism and is used for scanning the code of the oiled sensor.

[0023] A sensor automatic oiling device according to an embodiment of the present utility model has the following beneficial effects:

[0024] 1. Through the automated process of the mechanical structure, this device realizes the efficient transmission of materials from the feeding position to the picking position. Cooperating with the precise grasping mechanism, the materials are delivered to the oiling and spraying station for rotary spraying, significantly improving the production efficiency and processing accuracy.

[0025] 2. The automated oiling process avoids direct human contact with the oil mist, thus completely eliminating the potential harm of oil mist spraying to human health, and significantly improving the safety of the production environment and the work health protection of employees.

[0026] 3. The automated spraying technology ensures the uniformity and consistency of the oiling process. Compared with manual spraying, it greatly improves the efficiency of painting and the stability of product quality, and reduces the unqualified rate of products caused by human factors.

[0027] 4. After spraying is completed, the device automatically performs a reinspection step to strictly control the product quality, ensuring that each product meets the standards, and enhancing the reliability and market competitiveness of the products.

[0028] 5. This device is flexibly designed and is easy to be adjusted or expanded standardly according to different assembled materials and requirements. It has a wide range of applications, can meet diverse production needs, and improves the flexibility and adaptability of the production line.

[0029] It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 FIG. 6 is a schematic perspective view of an automatic oiling device for sensors according to an embodiment of the present invention.

[0031] Figure 2 FIG. 10 is a schematic perspective view of a loading and unloading vibration mechanism of an automatic oiling device for sensors according to an embodiment of the present invention.

[0032] Figure 3 FIG. 14 is a schematic perspective view of an oiling detection mechanism of an automatic oiling device for sensors according to an embodiment of the present invention.

[0033] Figure 4 FIG. 18 is a schematic perspective view of a grasping mechanism of an automatic oiling device for sensors according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and the present invention will be further elaborated.

[0035] First, in combination with Figures 1 to 4 An automatic oiling device for sensors according to an embodiment of the present invention will be described, which is used for automatic oiling of sensors and has a wide range of application scenarios.

[0036] As Figures 1 to 4 shown, an automatic oiling device for sensors according to an embodiment of the present invention includes a loading and unloading vibration mechanism 1, an oiling detection mechanism, and a grasping mechanism 3.

[0037] Specifically, as Figures 1 to 2 shown, the loading and unloading vibration mechanism 1 is used for loading the sensors to be oiled and unloading the oiled sensors. The loading and unloading vibration mechanism 1 includes: a feeding vibrator 11, a feeding track 12, a discharging vibrator 13, and a discharging track 14. The feeding track 12 is arranged on the feeding vibrator 11, and the sensors to be oiled are loaded under the action of the feeding vibrator 11; the discharging vibrator 13 is located on one side of the feeding vibrator 11; the discharging track 14 is arranged on the discharging vibrator 13, and the oiled sensors are unloaded under the action of the discharging vibrator 13.

[0038] Further, as Figure 2 shown, the loading and unloading vibration mechanism 1 further includes: a sensor 15, which is located at the output end of the feeding track 12 and is used to detect whether the sensors to be oiled on the feeding track 12 are in place.

[0039] Specifically, asFigure 1 , 3 As shown in 3 , the oiling detection mechanism is arranged on one side of the loading and unloading vibration mechanism 1 and is used for oiling and oiling detection of the sensor with oil. The oiling detection mechanism includes: an oil receiving barrel 21, an oil spray gun 22 and a re-inspection camera 23. The oil receiving barrel 21 is arranged on one side of the loading and unloading vibration mechanism 1, and the top opening 211 of the oil receiving barrel 21; the output end of the oil spray gun 22 is inserted into the oil receiving barrel 21 for oiling the sensor to be oiled; the re-inspection camera 23 is arranged outside the oil spray gun 22 for detecting the oiling quality of the sensor.

[0040] Further, as Figure 1 , 3 shown in Figure 1 , the oiling detection mechanism further includes: a buffer bin 26, and the buffer bin 26 is arranged outside the oil receiving barrel 21 for storing sensors with poor oiling quality.

[0041] Further, as Figure 1 , 4 shown in 4 , the grasping mechanism 3 is arranged to be connected with the loading and unloading vibration mechanism 1 and the oiling detection mechanism, transports the sensor to be oiled loaded on the loading and unloading vibration mechanism 1 to the oiling detection mechanism for oiling, and transports the oiled sensor to the loading and unloading vibration mechanism 1 for unloading. The grasping mechanism 3 includes: an x-axis module 31, a z-axis module 32 and a clamping and rotating gripper 33. The x-axis module 31 provides the driving force for x-axis movement; the z-axis module 32 is arranged at the output end of the x-axis module 31 to provide the driving force for z-axis movement; the clamping and rotating gripper 33 is arranged at the output end of the z-axis module 32 for grasping the sensor to be oiled and driving the sensor to rotate.

[0042] Further, as Figures 1 to 2 shown in Figures 1 to 2 , an automatic oiling device for sensors according to an embodiment of the present invention further includes: a code scanning component 4, and the code scanning component 4 is connected with the grasping mechanism 3 for scanning the oiled sensors.

[0043] Working principle:

[0044] Under the action of the feeding vibrator 11, the sensor to be oiled runs from the front end to the rear end of the feeding track 12, and then is sensed by the inductor 15. The clamping and rotating gripper 33 grabs the sensor under the action of the x-axis module 31 and the z-axis module 32, and inserts the grabbed sensor into the oil receiving cylinder 21. The oil spray gun 22 sprays oil on the sensor, and at this time, the clamping and rotating gripper 33 rotates, driving the sensor to rotate, so that the oil mist is evenly applied to the sensor for one week. After the application is completed, the sensor is moved to the re-inspection camera 23 for inspection to judge the coating effect of the sensor. The sensors with NG coating will be put into the buffer bin 26, and the sensors with OK coating will be transported to the scanning component 4 for scanning, and then the product will be put into the discharging track 14 and run from the rear end to the front end under the action of the discharging vibrator 13 for manual material taking.

[0045] As above, with reference to Figures 1 to 4 A sensor automatic oiling device according to an embodiment of the present invention is described, which has the following beneficial effects:

[0046] 1. Through the automated process of the mechanical structure, this device realizes the efficient transmission of materials from the feeding position to the taking position. Cooperating with the precise grasping mechanism 3, the materials are delivered to the oiling and spraying station for rotary spraying, significantly improving the production efficiency and processing accuracy.

[0047] 2. The automated oiling process avoids direct human contact with the oil mist, thus completely eliminating the potential harm of oil mist spraying to human health, and significantly improving the safety of the production environment and the work health guarantee of employees.

[0048] 3. The automated spraying technology ensures the uniformity and consistency of the oiling process. Compared with manual spraying, it greatly improves the efficiency of painting and the stability of product quality, and reduces the unqualified rate of products caused by human factors.

[0049] 4. After the spraying is completed, the device automatically performs the re-inspection step to strictly control the product quality, ensuring that each product meets the standards, and enhancing the reliability and market competitiveness of the products.

[0050] 5. The device is flexibly designed and is easy to be adjusted or expanded standardly according to different assembled materials and requirements. It has a wide range of applications, can meet diverse production needs, and improves the flexibility and adaptability of the production line.

[0051] It should be noted that in this specification, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, elements defined by the statement "comprising..." do not preclude the presence of additional identical elements in the process, method, article or device comprising such elements.

[0052] Although the content of the present utility model has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be construed as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the protection scope of the present utility model should be defined by the appended claims.

Claims

1. A sensor automatic oiling device, characterized in that: Include: Loading and unloading vibration mechanism, used for loading the sensor to be oiled and unloading the sensor that has been oiled; An oiling detection mechanism, which is arranged on one side of the loading and unloading vibration mechanism and is used for oiling and detecting the oiling of the oiled sensor; The gripping mechanism is connected with the loading and unloading vibration mechanism and the oiling detection mechanism, and the sensor to be oiled loaded by the loading and unloading vibration mechanism is transferred to the oiling detection mechanism for oiling, and the sensor coated with oil is transferred to the loading and unloading vibration mechanism for unloading.

2. The automatic sensor oiling device as claimed in claim 1, characterized in that: The loading and unloading vibration mechanism comprises: Feed vibrator; A feeding track, wherein the feeding track is arranged on the feeding vibrator, and the sensor to be oiled is fed under the action of the feeding vibrator; A discharging vibrator, the discharging vibrator is located on one side of the feeding vibrator; A discharging track is arranged on the discharging vibrator, and the sensor coated with oil is discharged under the action of the discharging vibrator.

3. The automatic sensor oiling device as claimed in claim 2, characterized in that: The loading and unloading vibration mechanism further comprises: a sensor, which is located at the output end of the feeding track and is used to detect whether the sensor to be oiled on the feeding track is in place.

4. The automatic sensor oiling device as claimed in claim 1, characterized in that: The oiling detection mechanism comprises: An oil receiving cylinder, the oil receiving cylinder is arranged on one side of the loading and unloading vibration mechanism, and the top of the oil receiving cylinder is open; An oil spray gun, the output end of which is inserted into the oil receiving tube and is used to oil the sensor to be oiled; A re-inspection camera is arranged on the outside of the oil spray gun and is used to detect the oil coating quality of the sensor.

5. The automatic sensor oiling device as claimed in claim 4, characterized in that: The oiling detection mechanism further comprises: a buffer bin, which is arranged on the outside of the oil receiving cylinder and is used to store sensors with poor oiling quality.

6. The automatic sensor oiling device as claimed in claim 1, characterized in that: The grabbing mechanism comprises: The x-axis module provides driving force for x-axis movement; A z-axis module, which is arranged at the output end of the x-axis module and provides a driving force for z-axis movement; A gripping rotating gripper is arranged at the output end of the z-axis module, and is used to grip the sensor to be oiled and drive the sensor to rotate.

7. The automatic sensor oiling device as claimed in claim 1, characterized in that: It also includes: a code scanning component, which is connected to the gripping mechanism and is used to scan the oiled sensor.

Images