Rotary heat treatment device for metal rough guide block
By designing a liftable protective cover and a rotary heat treatment device that adjusts the position of the paint sprayer, the problem of easy painting dissipation is solved, and a more efficient painting process is achieved, reducing the harm to the human body and the environment.
Patent Information
- Application Number
- CN202422018864.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing rotary thermal spraying device lacks effective protective measures during use, which makes the spraying paint easy to drift, causing waste of paint, threats to human health and environmental pollution.
A rotary heat treatment device with thick metal guide blocks is designed, using a liftable protective cover and adjusting the position of the paint sprayer, combining a servo motor and a stepper motor to achieve uniform coverage and collection of paint spray.
It effectively reduces the dispersion of spray paint, reduces the harm to human safety, avoids environmental pollution, and improves the quality and adhesion effect of spray paint.
Smart Images
Figure CN223010894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal rough guide block processing, and specifically relates to a rotary heat treatment device for metal rough guide blocks. Background Technique
[0002] In the manufacturing process of metal rough guide blocks, a series of heat treatment processes are required to improve their mechanical properties and service life. The heat treatment process includes steps such as heating, heat preservation, and cooling. During the heat treatment process, the surface treatment is particularly important. Thermal spraying is a technology that sprays paint onto the metal surface through high temperature. The specific process is to heat the spraying material to a molten state and spray it onto the metal surface through a high-speed air flow to form a uniform coating. This coating can not only provide good corrosion resistance but also improve the wear resistance and aesthetics of the metal surface.
[0003] Although the current rotary thermal spraying devices on the market can achieve automatic spraying, there are still some obvious defects in the use process. A major problem is the lack of effective protection measures, resulting in easy dispersion of the sprayed paint. This dispersion not only causes waste of the paint but also poses a threat to the health of the operators. The gases and dust generated during the spraying process are harmful to the respiratory system. Long-term exposure to such an environment is likely to cause occupational diseases. In addition, the dispersion of the sprayed paint will also pollute the surrounding environment and equipment, increasing the cleaning difficulty and maintenance cost.
[0004] Therefore, there is an urgent need for a rotary heat treatment device for metal rough guide blocks to solve the technical defects mentioned in the above technology. Content of the Utility Model
[0005] The purpose of the utility model is to provide a rotary heat treatment device for metal rough guide blocks to solve the problems of easy dispersion of the sprayed paint, harm to human safety, and impact on the surrounding environment mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A rotary heat treatment device for metal rough guide blocks, including a base and a treatment table. The top of the base is fixedly connected with a treatment table. A sprayer is arranged on the left side of the treatment table. On the top right side of the treatment table, a tooth column is vertically fixedly connected. Insertion holes are respectively opened above and below the tooth column. A clamping rod is movably connected to the tooth column. A protective cover is fixedly connected to the left side of the clamping rod. A gear is assembled on the bottom right side of the protective cover. The gear is meshed with the tooth column. A handle is fixedly connected to the right side of the clamping rod. An insertion rod is inserted between the clamping rod and the insertion hole.
[0007] Preferably, the protective cover is an annular transparent cover body with an opening on the left side.
[0008] Preferably, an inner groove is formed on the left side inside the processing table. A servo motor is fixedly connected inside the inner groove. The output shaft of the servo motor is fixedly connected with a threaded rod. A threaded sleeve is sleeved outside the threaded rod. The top end of the threaded sleeve is fixedly connected with a bottom rod. The top end of the bottom rod is fixedly connected with a fixing frame. The fixing frame is fixedly connected with the paint sprayer.
[0009] Preferably, a guiding groove is formed on the inner wall of the inner groove. The bottom end of the threaded sleeve is embedded and moves inside the guiding groove.
[0010] Preferably, a movable hot paint tank is arranged on the left side of the base. A suction pump is installed on the top of the movable hot paint tank. The output end of the suction pump is fixedly connected with a hose. The top of the hose is connected with a spray pipe. The spray pipe is communicated to the paint sprayer.
[0011] Preferably, a stepping motor is fixedly connected to the top end inside the base. The output shaft of the stepping motor is fixedly connected with a rotating seat. The rotating seat is located on the top of the processing table. A metal block is placed above the rotating seat.
[0012] Preferably, the rotating seat does not contact the inner wall of the protective cover. The rotation range of the rotating seat is 0-360° in the horizontal direction.
[0013] Preferably, a group of paint grooves are welded at the front and rear ends of the base respectively. The distance between the paint grooves is greater than the diameter of the protective cover.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The rotary heat treatment device of the metal rough guiding block not only realizes the liftable protection design, reduces the dispersion of the paint spray, thereby reducing the harm to human safety, but also avoids the situation that it is difficult to remove the paint spray in the area. It realizes improving the adhesion effect by shortening the spraying distance, retracting after the paint spraying is completed, has a more flexible paint spraying function, and realizes uniform rotation, ensuring uniform treatment of each side and improving the quality of the paint spraying;
[0015] (1) By providing the insertion rod, handle, gear, tooth column, protective cover, metal block, and paint groove, before the hot paint spraying treatment, first pull out the insertion rod in the jack, hold the handle and drive the insertion rod to move downward at the tooth column. The gear meshes with the teeth on one side of the tooth column, so that the protective cover descends to the bottom and touches the plane of the processing table. The protective cover located on the processing table can effectively protect the area around the metal block, so that the paint spray will not disperse in a large area, and the falling paint spray will fall into the paint groove for collection. After the treatment, only need to rinse the paint groove. When taking out the metal block, pull out the insertion rod, lift the protective cover by hand, the gear walks above the tooth column, and then insert the insertion rod into the jack to fix it, then the protective cover can be opened to take away the metal block. Through the liftable protection design, the dispersion of the paint spray is reduced, thereby reducing the harm to human safety, and also avoiding the situation that it is difficult to remove the paint spray in the area;
[0016] (2) By setting an inner groove, a servo motor, a threaded rod, a threaded sleeve, and a fixing frame, the installation position of the paint sprayer can be adjusted. For different surface paint heat treatment requirements, the servo motor can be started. The servo motor drives the threaded rod to rotate, thereby driving the threaded sleeve to move to the right outside the threaded rod. After the fixing frame moves to the left opening of the protective cover, hot paint spraying work can be carried out. By shortening the spraying distance, the adhesion effect can be improved. After the spraying is completed, it can be retracted to achieve a more flexible paint spraying function;
[0017] (3) By setting a stepper motor and a rotating seat, a stepper motor is arranged inside the base. When performing paint spraying heat treatment, the stepper motor drives the rotating seat to rotate slowly, thereby driving the metal block to rotate slowly and evenly, ensuring uniform treatment of each side and improving the quality of paint spraying. Description of the Drawings
[0018] Figure 1 is a front sectional structure schematic diagram of the present utility model;
[0019] Figure 2 is a top view structure schematic diagram of the protective cover of the present utility model;
[0020] Figure 3 is a front view structure schematic diagram of the protective cover of the present utility model;
[0021] Figure 4 is a front view structure schematic diagram of the threaded rod of the present utility model.
[0022] In the figure: 1, treatment table; 2, handle; 3, insertion rod; 4, clamping rod; 5, gear; 6, tooth column; 7, jack; 8, protective cover; 9, metal block; 10, rotating seat; 11, paint sprayer; 12, spray pipe; 13, fixing frame; 14, hose; 15, bottom rod; 16, threaded sleeve; 17, threaded rod; 18, guide groove; 19, servo motor; 20, inner groove; 21, stepper motor; 22, paint tank; 23, base; 24, mobile hot paint tank; 25, suction pump. Detailed Embodiment
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment 1: Please refer to Figures 1-4, A rotary heat treatment device for a metal rough guide block, comprising a base 23 and a treatment table 1. The top end of the base 23 is fixedly connected to the treatment table 1. A paint sprayer 11 is arranged on the left side of the treatment table 1. On the right side of the top end of the treatment table 1, a tooth column 6 is vertically fixedly connected. An insertion hole 7 is respectively opened above and below the tooth column 6. A clamping rod 4 is movably connected to the tooth column 6. A protective cover 8 is fixedly connected to the left side of the clamping rod 4. A gear 5 is assembled at the right bottom of the protective cover 8. The gear 5 is meshed with the tooth column 6. A handle 2 is fixedly connected to the right side of the clamping rod 4. An insertion rod 3 is inserted between the clamping rod 4 and the insertion hole 7. The protective cover 8 is an annular transparent cover body. The left side of the protective cover 8 is open. A paint groove 22 is welded at each of the front and rear ends of the base 23. The distance between the paint grooves 22 is greater than the diameter of the protective cover 8;
[0025] Specifically, as Figure 1 , Figure 2 and Figure 3 shown, before the hot paint spraying treatment, first pull out the insertion rod 3 in the insertion hole 7, hold the handle 2 and drive the insertion rod 3 to move downward at the tooth column 6. The gear 5 meshes with the teeth on one side of the tooth column 6, so that the protective cover 8 descends to the bottom and touches the plane of the treatment table 1. The protective cover 8 located on the treatment table 1 can effectively protect the surrounding area of the metal block 9, so that the paint will not spread widely, and the fallen paint will fall into the paint groove 22 for collection. After the treatment, only need to rinse the paint groove 22. When taking out the metal block 9, pull out the insertion rod 3, hold the handle 2 and lift the protective cover 8. The gear 5 moves above the tooth column 6, and then insert the insertion rod 3 into the insertion hole 7 to fix it, and then the protective cover 8 can be opened to take away the metal block 9.
[0026] Embodiment 2: An inner groove 20 is opened on the left side inside the treatment table 1. A servo motor 19 is fixedly connected inside the inner groove 20. The output shaft of the servo motor 19 is fixedly connected to a threaded rod 17. A threaded sleeve 16 is sleeved outside the threaded rod 17. The top end of the threaded sleeve 16 is fixedly connected to a bottom rod 15. The top end of the bottom rod 15 is fixedly connected to a fixing frame 13. The fixing frame 13 is fixedly connected to the paint sprayer 11. A guide groove 18 is opened on the inner wall of the inner groove 20. The bottom end of the threaded sleeve 16 is embedded and moves in the guide groove 18. A movable hot paint box 24 is arranged on the left side of the base 23. A suction pump 25 is installed on the top of the movable hot paint box 24. The output end of the suction pump 25 is fixedly connected to a hose 14. The top of the hose 14 is connected to a spray pipe 12. The spray pipe 12 is communicated to the paint sprayer 11;
[0027] Specifically, as Figure 1 and Figure 4 shown, the installation position of the paint sprayer 11 can be adjusted. For different surface paint heat treatment requirements, the servo motor 19 can be started. The servo motor 19 drives the threaded rod 17 to rotate, so as to drive the threaded sleeve 16 to move to the right outside the threaded rod 17. After the fixing frame 13 moves to the left opening of the protective cover 8, the hot paint spraying work is carried out.
[0028] Embodiment 3: A stepping motor 21 is fixedly connected to the inner top end of the base 23. The output shaft of the stepping motor 21 is fixedly connected to a rotating seat 10. The rotating seat 10 is located on top of the processing table 1. A metal block 9 is placed above the rotating seat 10. The rotating seat 10 does not contact the inner wall of the protective cover 8. The rotation range of the rotating seat 10 is 0 - 360° in the horizontal direction;
[0029] Specifically, as Figure 1 shown, a stepping motor 21 is arranged inside the base 23. When performing spray painting heat treatment, the stepping motor 21 drives the rotating seat 10 to rotate slowly, thereby driving the metal block 9 to rotate slowly and evenly.
[0030] Working principle: When the present utility model is in use, first, place the metal block 9 on the rotating seat 10. Before performing hot spray painting treatment, first pull out the insertion rod 3 in the insertion hole 7, hold the handle 2 and drive the insertion rod 3 to move downward at the tooth column 6. The gear 5 meshes with the teeth on one side of the tooth column 6, so that the protective cover 8 descends to the bottom and touches the plane of the processing table 1. The protective cover 8 located on the processing table 1 can effectively protect the area around the metal block 9. Start the servo motor 19. The servo motor 19 drives the threaded rod 17 to rotate, thereby driving the threaded sleeve 16 to move to the right outside the threaded rod 17. After the fixing frame 13 moves to the left opening of the protective cover 8, perform hot spray painting work. The spray paint will not disperse in a large area, and the falling spray paint will fall into the paint tank 22 for collection. A stepping motor 21 is arranged inside the base 23. When performing spray painting heat treatment, the stepping motor 21 drives the rotating seat 10 to rotate slowly, thereby driving the metal block 9 to rotate slowly and evenly. When taking out the metal block 9, pull out the insertion rod 3, lift the protective cover 8 by hand, the gear 5 walks above the tooth column 6, and then insert the insertion rod 3 into the insertion hole 7 to fix it, then the protective cover 8 can be opened to take away the metal block 9.
[0031] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A rotary heat treatment device for a metal rough guide block, comprising a base (23) and a treatment table (1), characterized in that: The top of the base (23) is fixedly connected to a processing table (1), a paint sprayer (11) is arranged on the left side of the processing table (1), a tooth column (6) is vertically fixedly connected to the right side of the top of the processing table (1), and a plug hole (7) is respectively provided at the top and bottom of the tooth column (6), a clamping rod (4) is movably connected to the tooth column (6), a protective cover (8) is fixedly connected to the left side of the clamping rod (4), a gear (5) is assembled on the right side of the bottom of the protective cover (8), the gear (5) and the tooth column (6) are meshed and connected, a handle (2) is fixedly connected to the right side of the clamping rod (4), and an insertion rod (3) is inserted between the clamping rod (4) and the plug hole (7).
2. The rotary heat treatment device for a metal rough guide block according to claim 1, characterized in that: The protective cover (8) is an annular transparent cover body, and the left side of the protective cover (8) is open.
3. The rotary heat treatment device for a metal rough guide block according to claim 1, characterized in that: An inner groove (20) is provided on the left side of the processing table (1), a servo motor (19) is fixedly connected to the inner groove (20), an output shaft of the servo motor (19) is fixedly connected to a threaded rod (17), a threaded sleeve (16) is sleeved on the outside of the threaded rod (17), a bottom rod (15) is fixedly connected to the top of the threaded sleeve (16), a fixed frame (13) is fixedly connected to the top of the bottom rod (15), and the fixed frame (13) is fixedly connected to the paint sprayer (11).
4. The rotary heat treatment device for a metal rough guide block according to claim 3, characterized in that: The inner wall of the inner groove (20) is provided with a guide groove (18), and the bottom end of the threaded sleeve (16) is embedded in the guide groove (18) for movement.
5. The rotary heat treatment device for a metal rough guide block according to claim 1, characterized in that: A mobile hot paint box (24) is arranged on the left side of the base (23), a pump (25) is installed on the top of the mobile hot paint box (24), an output end of the pump (25) is fixedly connected to a hose (14), a top of the hose (14) is connected to a nozzle (12), and the nozzle (12) is connected to the paint sprayer (11).
6. The rotary heat treatment device for a metal rough guide block according to claim 1, characterized in that: A stepper motor (21) is fixedly connected to the top of the base (23), and an output shaft of the stepper motor (21) is fixedly connected to a rotating seat (10). The rotating seat (10) is located on the top of the processing table (1), and a metal block (9) is placed above the rotating seat (10).
7. The rotary heat treatment device for a metal rough guide block according to claim 6, characterized in that: The rotating seat (10) does not contact the inner wall of the protective cover (8), and the rotating seat (10) has a rotation range of 0-360° in the horizontal direction.
8. The rotary heat treatment device for a metal rough guide block according to claim 1, characterized in that: A set of paint grooves (22) are welded to the front and rear ends of the base (23), and the spacing between the paint grooves (22) is greater than the diameter of the protective cover (8).