Soundproof coating dipping device for soundproof plate production
By designing a sound-insulating plate impregnation device containing multiple mechanical components, the problems of uneven immersion and inconvenience of plate stacking, impregnation and drying in existing devices are solved, and the comprehensive impregnation and rapid drying of the plate are achieved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202421408562.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing sound insulation board impregnation devices are easy to stack after the board is placed, difficult to immerse completely, and cannot shake the board, resulting in poor impregnation effect and inconvenient to dry quickly after impregnation, and low working efficiency.
A sound insulation coating immersion device for the production of sound insulation panels is designed, including a base, a rack, an impregnation box, a drying box, a cylinder, a motor, a disc, a roller, a sliding frame, a sliding plate, a sliding rod, a material box and a partition net. Through the combination of these components, the up and down movement of the board and the switching of the immersion and drying process, improving the impregnation effect and working efficiency.
Through the design of this device, the board can achieve comprehensive impregnation and rapid drying, effectively improving the impregnation effect and working efficiency, and solving the problems of impregnation uneven and drying in the existing devices.
Smart Images

Figure CN223010970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sound insulation plates, and particularly relates to a sound insulation coating impregnation device for the production of sound insulation plates. Background Technique
[0002] A sound insulation board is a board that functions for sound insulation effects. It is classified into building sound insulation and structure sound insulation. A sound insulation board cannot block all frequencies of sound. All objects have natural resonance frequencies. For sounds close to the resonance frequency of an object, the sound insulation effect of the sound insulation board is significantly reduced. There are differences between air sound insulation and vibration sound insulation for sound insulation boards.
[0003] During the processing of sound insulation boards, multiple processing steps are required. One of the steps is the impregnation of the sound insulation coating. The existing impregnation device directly places the boards into the impregnation box. After the boards are placed, stacking is likely to occur, making it difficult to fully impregnate. Moreover, the device cannot shake the boards, resulting in a poor impregnation effect. In addition, it is not convenient for rapid drying treatment after impregnation, and the work efficiency is low. Content of the Utility Model
[0004] The purpose of the utility model is to provide a sound insulation coating impregnation device for the production of sound insulation plates, so as to solve the problems in the above background technique that the existing impregnation device directly places the boards into the impregnation box, stacking is likely to occur after the boards are placed, making it difficult to fully impregnate, the device cannot shake the boards, resulting in a poor impregnation effect, it is not convenient for rapid drying treatment after impregnation, and the work efficiency is low.
[0005] To achieve the above object, the present utility model provides the following technical solution: a sound insulation coating impregnation device for the production of sound insulation plates, including a base, on the upper surface of which two frames, an impregnation box body and a lifting frame are fixedly installed. A drying box body is installed on the upper surface of the lifting frame, and drying heating wires are installed inside the drying box body. An installation plate is slidably installed between the two frames. One of the frames is fixedly installed with a cylinder 1 on the side, and the end of the piston rod of the cylinder 1 is fixedly connected to the side of the installation plate. A number of cylinders 2 are fixed on the installation plate, and the end of the piston rod of the cylinder 2 is fixedly installed with a box cover plate, which is used in cooperation with the impregnation box body and the drying box body. A motor is fixedly installed on the upper surface of the box cover plate, and the end of the output shaft of the motor is fixedly installed with a disc. The side of the disc is eccentrically provided with rollers and is rotationally connected to the rollers. A sliding frame is slidably arranged outside the rollers. Both ends of the sliding frame are fixedly installed with sliding plates, and both ends of the sliding plates are fixedly installed with sliding rods. The sliding rods slidably penetrate through the box cover plate and are fixedly installed with a material box. A box door is hingedly installed on the side of the material box. A number of partition nets are fixedly installed on the inner wall of the material box. A locking rod is movably arranged on the surface of the material box, and a lock sleeve for cooperating with the locking rod is fixedly installed on the surface of the box door. A reflux cover is connected and installed between the impregnation box body and the drying box body.
[0006] By adopting the above solution, through the cooperation of the motor, disc, rollers, sliding frame, sliding plates, sliding rods, material box and partition nets, the disc is used in cooperation with the eccentrically arranged rollers to drive the sliding frame to drive the material box to move up and down through the sliding plates and sliding rods, and the material box is stratified by multiple partition nets to isolate the plates from each other and realize the up and down movement of the plates, effectively improving the impregnation effect. By setting the impregnation box body and the drying box body in cooperation with the cylinder 1 and the cylinder 2, the cylinder 1 realizes the back-and-forth switching cooperation of the box cover plate between the impregnation box body and the drying box body, and the cylinder 2 realizes the up and down movement of the box cover plate, thereby realizing the up and down movement of the material box containing the plates and realizing the switching of the impregnation and drying processes, effectively improving the overall operation efficiency.
[0007] In the above solution, it should be noted that the cylinder 1, the cylinder 2 and the motor are all electrically connected to an external power supply.
[0008] As a preferred embodiment, a number of guide plates are fixed between the two frames, and the installation plate is slidably installed on the outer surfaces of the number of guide plates.
[0009] By adopting the above solution, when the cylinder 1 drives the installation plate to move during the telescopic process, the installation plate will slide on the surface of the guide plate, and thus the guide plate can support the movement of the installation plate to improve the movement smoothness.
[0010] As a preferred embodiment, a number of guide rods are slidably installed on the installation plate, and the bottom ends of the guide rods are fixedly connected to the box cover plate.
[0011] With the above solution, when the box cover plate moves up and down under the action of the second cylinder, the guide rod can be used to support the up and down movement of the box cover plate, improving the movement stability.
[0012] As a preferred embodiment, a support rod is fixedly installed on the upper surface of the box cover plate, an arc-shaped limiting plate is fixedly installed at the top of the support rod, and an annular limiting groove for cooperating with the arc-shaped limiting plate is formed on the outer surface of the disc.
[0013] With the above solution, when the disc rotates, the cooperation of the annular limiting groove and the arc-shaped limiting plate can ensure that the disc does not shake when rotating.
[0014] As a preferred embodiment, a sealing ring is fixedly installed on the lower surface of the box cover plate, and sealing grooves for cooperating with the sealing ring are formed on the upper surfaces of both the impregnation box body and the drying box body.
[0015] With the above solution, the cooperation of the sealing ring and the sealing groove ensures good sealing when the box cover plate covers the impregnation box body or the drying box body for impregnation or drying, avoiding liquid splashing.
[0016] As a preferred embodiment, a fixed sleeve is fixedly installed on the upper surface of the material box, a push rod is slidably installed on the fixed sleeve, a push disc is fixedly installed at one end of the push rod, a spring is fixedly installed between the push disc and the fixed sleeve, and the other end of the push rod is fixedly connected to the locking rod.
[0017] With the above solution, the elasticity of the spring is used to drive the push rod to drive the locking rod to move, so that the locking rod can be inserted into the lock sleeve more quickly.
[0018] Compared with the prior art, the beneficial effects of the present utility model are:
[0019] The sound insulation coating impregnation device for sound insulation board production is used in cooperation with a motor, a disc, rollers, a sliding frame, a sliding plate, a sliding rod, a material box and a partition net. By using the disc in cooperation with the eccentrically arranged rollers, the sliding frame is driven to drive the material box to move up and down through the sliding plate and the sliding rod, and the material box is internally stratified by a plurality of partition nets to isolate the boards from each other and realize the up and down movement of the boards, effectively improving the impregnation effect;
[0020] The sound insulation coating impregnation device for sound insulation board production is used in cooperation with an impregnation box body and a drying box body, a first cylinder and a second cylinder. The first cylinder realizes the back-and-forth switching cooperation of the box cover plate between the impregnation box body and the drying box body, and the second cylinder realizes the up and down movement of the box cover plate, thereby realizing the up and down movement of the material box containing the boards and realizing the switching of the impregnation and drying processes, effectively improving the overall operation efficiency. Description of the Drawings
[0021] Figure 1 is a schematic structural view of the present utility model;
[0022] Figure 2 is a schematic structural view of the cross-section of the impregnation box body of the present utility model;
[0023] Figure 3 is a schematic structural view of the disc of the present utility model;
[0024] Figure 4 is a schematic structural view of the opened door of the box body of the present utility model;
[0025] Figure 5 is a schematic structural view of the lock rod and the lock sleeve of the present utility model.
[0026] In the figure: 1, base; 2, frame; 3, impregnation box body; 4, lifting frame; 5, drying box body; 6, mounting plate; 7, cylinder one; 8, cylinder two; 9, box cover plate; 10, motor; 11, disc; 12, roller; 13, sliding frame; 14, sliding plate; 15, sliding rod; 16, material box; 17, box door; 18, partition net; 19, lock rod; 20, lock sleeve; 21, guide plate; 22, guide rod; 23, support rod; 24, arc-shaped limiting plate; 25, sealing ring; 26, fixed sleeve; 27, push rod; 28, push disc; 29, spring; 30, drying heating wire; 31, reflux hood. Specific embodiments
[0027] Please refer to Figures 1-5, the present utility model provides a sound insulation coating impregnation device for sound insulation board production, including a base 1. On the upper surface of the base 1, two frames 2, an impregnation box body 3 and a lifting frame 4 are fixedly installed. On the upper surface of the lifting frame 4, a drying box body 5 is installed. Inside the drying box body 5, a drying heating wire 30 is installed. Between the two frames 2, a mounting plate 6 is slidably installed. On the side of one of the frames 2, a cylinder one 7 is fixedly installed. The end of the piston rod of the cylinder one 7 is fixedly connected to the side of the mounting plate 6. On the mounting plate 6, a number of cylinder two 8 are fixed. The end of the piston rod of the cylinder two 8 is fixedly installed with a box cover plate 9. The box cover plate 9 is used in cooperation with the impregnation box body 3 and the drying box body 5. On the upper surface of the box cover plate 9, a motor 10 is fixedly installed. The end of the output shaft of the motor 10 is fixedly installed with a disc 11. On the side of the disc 11, a roller 12 is eccentrically arranged and is rotationally connected to the roller 12. Outside the roller 12, a sliding frame 13 is slidably arranged. At both ends of the sliding frame 13, sliding plates 14 are fixedly installed. At both ends of the sliding plates 14, sliding rods 15 are fixedly installed. The sliding rods 15 slidably penetrate through the box cover plate 9 and are fixedly installed with a material box 16. On the side of the material box 16, a box door 17 is hingedly installed. Inside the inner wall of the material box 16, a number of partition nets 18 are fixedly installed. On the surface of the material box 16, a locking rod 19 is movably arranged. On the surface of the box door 17, a lock sleeve 20 used in cooperation with the locking rod 19 is fixedly installed. Between the impregnation box body 3 and the drying box body 5, a reflux cover 31 is connected and installed in a communicating manner.
[0028] A number of guide plates 21 are fixed between the two frames 2. The mounting plate 6 is slidably installed on the outer surfaces of the number of guide plates 21. When the cylinder one 7 drives the mounting plate 6 to move during the telescopic process, the mounting plate 6 will slide on the surface of the guide plates 21. Thus, the guide plates 21 can support the movement of the mounting plate 6 and improve the movement smoothness.
[0029] A number of guide rods 22 are slidably installed on the mounting plate 6. The bottom ends of the guide rods 22 are fixedly connected to the box cover plate 9. When the box cover plate 9 moves up and down under the action of the cylinder two 8, the guide rods 22 can support the up and down movement of the box cover plate 9 and improve the movement stability.
[0030] On the upper surface of the box cover plate 9, a support rod 23 is fixedly installed. The top end of the support rod 23 is fixedly installed with an arc-shaped limiting plate 24. On the outer surface of the disc 11, an annular limiting groove used in cooperation with the arc-shaped limiting plate 24 is opened. When the disc 11 rotates, the cooperation of the annular limiting groove and the arc-shaped limiting plate 24 can ensure that the disc 11 does not shake during rotation.
[0031] On the lower surface of the box cover plate 9, a sealing ring 25 is fixedly installed. On the upper surfaces of both the impregnation box body 3 and the drying box body 5, sealing grooves used in cooperation with the sealing ring 25 are opened. The sealing ring 25 is used in cooperation with the sealing grooves, so that when the box cover plate 9 covers the impregnation box body 3 or the drying box body 5 for impregnation or drying, good sealing is ensured, and liquid splashing is avoided.
[0032] A fixed sleeve 26 is fixedly installed on the upper surface of the material box 16. A push rod 27 is slidably installed on the fixed sleeve 26. One end of the push rod 27 is fixedly installed with a push disk 28. A spring 29 is fixedly installed between the push disk 28 and the fixed sleeve 26. The other end of the push rod 27 is fixedly connected to the lock rod 19. The elasticity of the spring 29 is used to drive the push rod 27 to drive the lock rod 19 to move, so that the lock rod 19 can be inserted into the lock sleeve 20 more quickly.
[0033] During use, the first cylinder 7 drives the mounting plate 6 to move horizontally, realizing the position switching of the box cover plate 9 between the impregnation box body 3 and the drying box body 5. The second cylinder 8 realizes the up and down movement of the box cover plate 9, realizing the closing of the box cover plate 9 with the impregnation box body 3 or the drying box body 5. When sound insulation coating impregnation needs to be carried out on the plate, pull the push disk 28 to drive the push rod 27 to drive the lock rod 19 to move, so that the lock rod 19 disengages from the lock sleeve 20, and then unlocks the box door 17 and rotates to open the box door 17. Put the plate into the interior of the material box 16. The partition net 18 isolates the plates to prevent stacking. After putting them in, rotate the box door 17 to close and use the lock rod 19 and the lock sleeve 20 to realize locking. Then, drive the box cover plate 9 to close with the impregnation box body 3 through the first cylinder 7 and the second cylinder 8. Then stop the first cylinder 7 and the second cylinder and start the motor 10. The motor 10 drives the disk 11 to rotate. The eccentrically arranged roller 12 is used in cooperation with the sliding frame 13, so that the sliding plate 14 and the sliding rod 15 drive the material box 16 to move up and down, realizing vibration impregnation. After impregnation, drive the box cover plate 9 to disengage from the impregnation box body 3 and close with the drying box body 5 again through the first cylinder 7 and the second cylinder 8. Then start the drying heating wire 30 for drying treatment. The excess impregnation liquid flowing down flows back to the impregnation box body 3 through the reflux cover 31.
Claims
1. A sound insulation coating impregnation device for producing sound insulation panels, characterized in that: The invention comprises a base (1), wherein two frames (2), an impregnation box (3) and a lifting frame (4) are fixedly mounted on the upper surface of the base (1), a drying box (5) is mounted on the upper surface of the lifting frame (4), a drying heating wire (30) is mounted in the drying box (5), a mounting plate (6) is slidably mounted between the two frames (2), a cylinder (7) is fixedly mounted on the side of one of the frames (2), the piston rod end of the cylinder (7) is fixedly connected to the side of the mounting plate (6), a plurality of cylinders (8) are fixedly mounted on the mounting plate (6), a box cover (9) is fixedly mounted on the piston rod end of the cylinder (8), the box cover (9) is used in conjunction with the impregnation box (3) and the drying box (5), a motor (10) is fixedly mounted on the upper surface of the box cover (9), and the output shaft end of the motor (10) is fixedly mounted A disc (11) is provided, a roller (12) is eccentrically arranged on the side of the disc (11) and is rotatably connected to the roller (12), a sliding frame (13) is slidably arranged outside the roller (12), sliding plates (14) are fixedly installed at both ends of the sliding frame (13), sliding rods (15) are fixedly installed at both ends of the sliding plate (14), the sliding rods (15) slide through the box cover plate (9) and are fixedly installed with a material box (16), a box door (17) is hingedly installed on the side of the material box (16), a plurality of partition nets (18) are fixedly installed on the inner wall of the material box (16), a locking rod (19) is movably arranged on the surface of the material box (16), and a locking sleeve (20) used in conjunction with the locking rod (19) is fixedly installed on the surface of the box door (17), and a reflow hood (31) is installed between the impregnation box body (3) and the drying box body (5).
2. The sound insulation coating impregnation device for producing sound insulation board material according to claim 1, characterized in that: A plurality of guide plates (21) are fixed between the two racks (2), and the mounting plate (6) is slidably mounted on the outer surfaces of the plurality of guide plates (21).
3. The sound insulation coating impregnation device for producing sound insulation board material according to claim 1, characterized in that: A plurality of guide rods (22) are slidably mounted on the mounting plate (6), and the bottom ends of the guide rods (22) are fixedly connected to the box cover plate (9).
4. The sound insulation coating impregnation device for producing sound insulation board material according to claim 1, characterized in that: A support rod (23) is fixedly mounted on the upper surface of the box cover plate (9), an arc-shaped limiting plate (24) is fixedly mounted on the top end of the support rod (23), and an annular limiting groove for use with the arc-shaped limiting plate (24) is formed on the outer surface of the disc (11).
5. The sound insulation coating impregnation device for producing sound insulation board material according to claim 1, characterized in that: A sealing ring (25) is fixedly mounted on the lower surface of the box cover plate (9), and a sealing groove for use with the sealing ring (25) is provided on the upper surface of the impregnation box body (3) and the upper surface of the drying box body (5).
6. The device for impregnating sound insulation coating for producing sound insulation board material according to claim 1, characterized in that: A fixing sleeve (26) is fixedly mounted on the upper surface of the material box (16), a pushing rod (27) is slidably mounted on the fixing sleeve (26), a pushing plate (28) is fixedly mounted on one end of the pushing rod (27), a spring (29) is fixedly mounted between the pushing plate (28) and the fixing sleeve (26), and the other end of the pushing rod (27) is fixedly connected to a locking rod (19).