Metal tile forming device
By introducing a support platform and storage device into the metal tile forming device, the problem of inefficiency caused by staff needing to support the tile to be pressed at all times is solved, and a more efficient tile forming process is achieved.
Patent Information
- Application Number
- CN202422221154.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In existing metal tile forming devices, staff need to always hold the tiles to be pressed, resulting in lower working efficiency.
A metal tile forming device is designed, including a support platform and a storage device. The support platform is used to support the tiles to be pressed. The storage device includes a guide inclined plate and a storage box. After being pressed, the tiles to be pressed, they are guided into the storage box by the guide inclined plate.
By setting up the support platform and storage device, the number of operations of the staff during the molding process is reduced and the work efficiency is improved.
Smart Images
Figure CN223011584U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of metal tiles, in particular to a metal tile forming device. Background Art
[0002] A metal tile forming device, namely a tile press, includes two opposite fixed plates. Horizontally inserted through the two fixed plates are two upper and lower parallel pressure shafts. A driving motor with an output end connected to the two pressure shafts is installed on one of the fixed plates. A plurality of pressure rings are sleeved on the circumferences of the pressure shafts, and there is a gap between the two pressure shafts.
[0003] In the prior art, the two pressure shafts are rotated in different directions by the driving motor. Then, the tile to be pressed is placed into the gap between the two pressure shafts from the side where the pressure shafts are inserted. The two rotating pressure shafts press the tile to be pressed and move it, so that the tile to be pressed passes through the rolling of the two pressure shafts as a whole and comes out from the output side, thereby forming the tile to be pressed.
[0004] However, since the tile to be pressed has a certain length, after the staff places the tile to be pressed into the gap between the two pressure shafts, the staff needs to hold one end of the tile to be pressed that has not passed through the pressure shafts. After the tile to be pressed has been pressed for a certain distance, the staff needs to hold the end of the tile to be pressed that has been pressed to guide it into the storage box, which is very troublesome and affects the work efficiency of the staff. Therefore, a metal tile forming device is needed. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the purpose of this application is to provide a metal tile forming device, which is used to solve the technical problem that in the process of forming the tile to be pressed in the prior art, the staff needs to constantly hold the tile to be pressed, resulting in low staff efficiency.
[0006] The above purpose of this application is achieved through the following technical solutions: A metal tile forming device includes two opposite fixed plates. Horizontally inserted through the two fixed plates are two upper and lower parallel pressure shafts. There is a gap between the two pressure shafts. One end of each of the two pressure shafts is connected to a driving motor. On the side where the pressure shafts are inserted, there is a support platform for supporting the tile to be pressed. On the output side of the pressure shafts, there is a storage device for storing the tile to be pressed. The storage device includes a storage box and a guiding inclined plate arranged on the side of the storage box close to the pressure shafts. One end of the guiding inclined plate is fixedly connected to the upper end of the storage box, and the other end extends towards the pressure shafts and abuts against the circumference of the lower pressure shaft among the two pressure shafts.
[0007] By adopting the above technical solution, the staff place the tiles to be pressed on the support platform and then push the tiles to be pressed forward towards the space between the two pressing shafts. After the tiles to be pressed are pushed into the space between the two pressing shafts, the pressing shafts drive the tiles to be pressed forward. After the tiles to be pressed are rolled, they fall on the guiding inclined plate and fall into the storage box through the guiding of the guiding inclined plate. This enables the staff to only push the tiles to be pressed forward towards the space between the two pressing shafts. Because of the setting of the support platform, after the tiles to be pressed are pressed by the pressing shafts, the staff does not need to hold the tiles to be pressed. And because of the guiding inclined plate, after the tiles to be pressed are rolled, the staff does not need to guide the tiles to be pressed into the storage box, making it more convenient for the staff to form the tiles to be pressed and improving the efficiency of the staff.
[0008] Further, a plurality of balls are rotatably arranged on the support platform, and the plurality of balls are evenly distributed on the support platform. The highest points of the balls are horizontal with the highest point of the lower pressing shaft among the two pressing shafts.
[0009] By adopting the above technical solution, although the setting of the support platform makes it more convenient for the staff to form the tiles to be pressed, when the staff push the tiles to be pressed into the space between the two pressing shafts, the surface of the tiles to be pressed rubs against the surface of the support platform, which may cause the situation of jamming when the staff push the tiles to be pressed. As a result, the tiles to be pressed may be pushed into the space between the two pressing shafts obliquely due to jamming, resulting in ineffective patterns on the tiles to be pressed. The setting of the balls solves this technical problem. After the staff place the tiles to be pressed on the support platform, the bottom surface of the tiles to be pressed contacts the highest points of the balls. Then the staff push the tiles to be pressed, and the tiles to be pressed rub against the balls, and the balls rotate, thus preventing jamming when the staff push the tiles to be pressed.
[0010] Further, an adjusting device for adjusting the height of the support platform is provided on the bottom surface of the support platform.
[0011] Further, the adjusting device includes a storage rod with an insertion interface opened on the upper end surface, a top rod inserted into the storage rod through the insertion interface, and an adjusting rod threadedly connected to the upper end surface of the storage rod. One end of the top rod away from the storage rod is fixedly connected to the bottom surface of the support platform, and one end of the adjusting rod away from the storage rod abuts against the bottom surface of the support platform.
[0012] By adopting the above technical scheme, although the setting of the ball can prevent the staff from getting stuck when pushing the tiles to be pressed, the interval between the two pressing shafts can adapt to tiles to be pressed of different thicknesses. Some tiles to be pressed only need indentations on the upper surface, and some tiles to be pressed only need indentations on the lower surface. The existing technology realizes this process by the staff holding the tiles to be pressed against the pressing shaft at the upper end or the pressing shaft at the lower end of the two pressing shafts. However, the setting of the ball and the support platform causes the staff to be blocked by the support platform when holding the tiles to be pressed. If the tiles to be pressed are placed on the support platform and the process requirements are not met, the setting of the adjustment device solves this technical problem. The staff adjusts the height of the support platform by pulling the top rod so that the tiles to be pressed placed on the support platform meet the process requirements when they are rolled, and then twists the adjustment rod so that the adjustment rod presses the support platform to fix the height of the support platform. In this way, the support platform and the ball can adapt to the process requirements of different tiles to be pressed, thereby improving the applicability of the support platform and the ball.
[0013] Furthermore, the storage box is provided with an adjustment structure for adjusting the internal space of the storage box.
[0014] Furthermore, the adjustment structure includes slide grooves opened on both sides of the storage box, partitions vertically arranged inside the storage box, and plug blocks fixedly arranged on both sides of the partitions, the plug blocks extend into the slide grooves, and the partitions are slidably connected to the storage box through the plug blocks.
[0015] By adopting the above technical solution, when encountering some tiles to be pressed that are smaller in width and can be placed side by side in the storage box, the guide plate can guide them into the storage box, but the tiles that fall into the storage box need to be sorted and placed into two piles of tiles side by side, which increases the workload of the staff. The setting of the adjustment structure solves this technical problem. When encountering tiles to be pressed that are smaller in width and can be placed side by side in the storage box, the partition is slid to the center of the storage box to separate the inside of the storage box into two storage spaces. The staff puts the tiles to be pressed into the positions corresponding to the two storage spaces, so that the tiles to be pressed fall into different storage spaces from different positions after processing, so that the staff does not need to pile the tiles in the storage box, reducing the workload of the staff.
[0016] Furthermore, movable wheels are provided on both sides of the bottom end of the storage rod, and fixing structures for fixing the storage rod are provided on both sides of the storage rod.
[0017] Furthermore, the fixing structure includes a ring fixed on the storage rod, a fixing rod threadedly connected to the ring, and threaded holes opened on opposite sides of two fixing plates. The end of the fixing rod away from the ring is threadedly connected to the fixing plate through the threaded hole.
[0018] By adopting the above technical solution, although the setting of the adjustment structure reduces the workload of the staff, when the staff pushes the tiles to be pressed from the corresponding position, half of the tiles to be pressed are suspended outside the supporting platform, which may cause the suspended part to be slightly tilted due to gravity. This tilt may cause the tiles to be pressed to press against the pressing shaft, causing the tiles to be pressed to get stuck. The setting of the moving wheels and the fixed structure solves this technical problem. The supporting platform is pushed to the corresponding position by the moving wheels, and then the fixing rod is threadedly connected to the fixing plate to fix the storage rod, thereby fixing the supporting platform. In this way, the tiles to be pressed placed on the supporting platform will not be suspended in the air, thereby preventing the tiles to be pressed from getting stuck.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. Through the setting of the support platform and the storage device, the staff can place the tiles to be pressed on the support platform and then push the tiles to be pressed toward the gap between the two pressing shafts. When the tiles to be pressed are pushed into the gap between the two pressing shafts, the pressing shafts carry the tiles to be pressed forward. After the tiles to be pressed are rolled, they fall on the guiding inclined plate and fall into the storage box under the guidance of the guiding inclined plate. In this way, the staff only needs to push the tiles to be pressed toward the gap between the two pressing shafts. Because of the setting of the support platform, the staff does not need to hold the tiles to be pressed after they are pressed by the pressing shafts, and because the guiding inclined plate has rolled the tiles to be pressed, the staff does not need to guide the tiles to be pressed into the storage box. This makes it more convenient for the staff to form the tiles to be pressed and improves the staff's efficiency.
[0021] 2. Through the setting of the adjustment device, the staff can adjust the height of the support platform by pulling the top rod, so that the tiles to be pressed placed on the support platform meet the process requirements during rolling, and then turn the adjustment rod to make the adjustment rod support the support platform to fix the height of the support platform. In this way, the support platform and the ball bearings can adapt to the process requirements of different tiles to be pressed, thereby improving the applicability of the support platform and the ball bearings.
[0022] 3. By adjusting the setting of the structure, when encountering tiles to be pressed that are small in width and can be placed side by side in the storage box, the partition is slid to the center of the storage box to separate the inside of the storage box into two storage spaces. The staff puts the tiles to be pressed into the positions corresponding to the two storage spaces, so that the tiles to be pressed fall into different storage spaces from different positions after processing, so that the staff does not need to pile the tiles in the storage box, thereby reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the embodiment;
[0024] Figure 2 It is another view of the overall structure of the embodiment;
[0025] Figure 3 It is Figure 2 The enlarged view of part A in
[0026] Reference signs: 1, fixed plate; 10, pressing shaft; 11, driving motor; 2, support platform; 20, ball; 3, storage device; 30, storage box; 31, guiding inclined plate; 4, adjusting device; 40, storage rod; 41, ejector rod; 42, adjusting rod; 43, moving wheel; 5, adjusting structure; 50, sliding groove; 51, partition; 52, insertion block; 6, fixing structure; 60, collar; 61, fixing rod; 62, threaded hole. Detailed implementation manners
[0027] The present application will be further described in detail below with reference to the accompanying drawings.
[0028] In an embodiment, referring to Figure 1 , Figure 2 , Figure 3 , a metal tile forming device includes two opposite fixed plates 1, two pressing shafts 10 horizontally inserted through the two fixed plates 1 and arranged side by side up and down, with a gap left between the two pressing shafts 10. One end of each of the two pressing shafts 10 is connected to a driving motor 11. A support platform 2 for supporting the tile to be pressed is provided on the side where the pressing shaft 10 is placed, and a storage device 3 for storing the tile to be pressed is provided on the output side of the pressing shaft 10. The storage device 3 includes a storage box 30 and a guiding inclined plate 31 provided on the side of the storage box 30 close to the pressing shaft 10. One end of the guiding inclined plate 31 is fixedly connected to the upper end of the storage box 30, and the other end extends towards the pressing shaft 10 and abuts against the circumferential surface of the lower pressing shaft 10 among the two pressing shafts 10. The worker places the tile to be pressed on the support platform 2 and then pushes the tile to be pressed towards the gap between the two pressing shafts 10. When the tile to be pressed is pushed into the gap between the two pressing shafts 10, the pressing shaft 10 drives the tile to be pressed forward. After the tile to be pressed is rolled, it falls on the guiding inclined plate 31 and falls into the storage box 30 through the guiding of the guiding inclined plate 31. In this way, the worker only needs to push the tile to be pressed towards the gap between the two pressing shafts 10. Because of the setting of the support platform 2, after the tile to be pressed is pressed by the pressing shaft 10, the worker does not need to hold the tile to be pressed. And because of the guiding inclined plate 31, after the tile to be pressed is rolled, the worker does not need to guide the tile to be pressed into the storage box 30, making it more convenient for the worker to form the tile to be pressed and improving the efficiency of the worker.
[0029] Although the setting of the support platform 2 makes it more convenient for the staff to form the tiles to be pressed, when the staff push the tiles to be pressed between the two pressing shafts 10, the surface of the tiles to be pressed rubs against the surface of the support platform 2. This may cause the situation of jamming when the staff push the tiles to be pressed, resulting in the tiles to be pressed being pushed into the two pressing shafts obliquely due to jamming, and the tiles to be pressed cannot form effective patterns. To solve this technical problem, in this embodiment, a plurality of balls 20 are rotatably provided on the support platform 2, and the plurality of balls 20 are evenly distributed on the support platform 2. The highest points of the balls 20 are horizontal with the highest point of the lower pressing shaft 10 among the two pressing shafts 10. After the staff place the tiles to be pressed on the support platform 2, the bottom surface of the tiles to be pressed contacts the highest points of the balls 20. Then the staff push the tiles to be pressed, and the tiles to be pressed rub against the balls 20, and the balls 20 rotate, thereby preventing jamming when the staff push the tiles to be pressed.
[0030] Although the setting of the balls 20 can prevent jamming when the staff push the tiles to be pressed, the interval between the two pressing shafts 10 can adapt to tiles to be pressed with different thicknesses. Some tiles to be pressed only need indentations on the upper surface, and some tiles to be pressed only need indentations on the lower surface. The prior art realizes this process by the staff holding the tiles to be pressed against the upper pressing shaft 10 or the lower pressing shaft 10 among the two pressing shafts 10. However, the setting of the balls 20 and the support platform 2 causes that when the staff hold the tiles to be pressed, they are blocked by the support platform 2. If the tiles to be pressed are placed on the support platform 2, the process requirements cannot be met. To solve this technical problem, in this embodiment, the staff adjust the height of the support platform 2 by pulling the ejector rod 41, so that the tiles to be pressed placed on the support platform 2 meet the process requirements during rolling. Then turn the adjusting rod 42 to make the adjusting rod 42 press against the support platform 2 to fix the height of the support platform 2. In this way, the support platform 2 and the balls 20 can adapt to the process requirements of different tiles to be pressed, and the applicability of the support platform 2 and the balls 20 is improved.
[0031] When encountering the tiles to be pressed in the storage box 30 that are small in width and can be placed side by side, although the guide plate can guide them into the storage box 30, the tiles that fall into the storage box 30 need to be sorted and placed into two piles of tiles side by side by the staff, which increases the workload of the staff. An adjustment structure 5 for adjusting the internal space of the storage box 30 is provided in the storage box 30. The adjustment structure 5 includes sliding grooves 50 opened on both sides inside the storage box 30, a partition plate 51 vertically arranged inside the storage box 30, and insertion blocks 52 fixedly arranged on both sides of the partition plate 51. The insertion blocks 52 extend into the sliding grooves 50, and the partition plate 51 is slidably connected to the storage box 30 through the insertion blocks 52. When encountering the tiles to be pressed in the storage box 30 that are small in width and can be placed side by side, the partition plate 51 is slid to the central part of the storage box 30, and the inside of the storage box 30 is divided into two storage spaces. The staff puts the tiles to be pressed from the positions corresponding to the two storage spaces, so that the tiles to be pressed fall into different storage spaces from different positions after being processed, thus enabling the staff not to pile up the tiles in the storage box 30 and reducing the workload of the staff.
[0032] Although the setting of the adjustment structure 5 reduces the workload of the staff, when the staff pushes the tiles to be pressed from the corresponding positions, half of the tiles to be pressed are suspended outside the support platform 2. This may cause the suspended part to tilt slightly due to gravity, and this tilt may cause the tiles to be pressed to abut against the pressing shaft 10, resulting in jamming of the tiles to be pressed. To solve this technical problem, in this embodiment, moving wheels 43 are provided on both sides of the bottom end of the storage rod 40, and a fixing structure 6 for fixing the storage rod 40 is provided on both sides of the storage rod 40. The fixing structure 6 includes a collar 60 fixedly arranged on the storage rod 40, a fixing rod 61 threadedly connected to the collar 60, and a threaded hole 62 opened on the opposite surface of the two fixing plates 1. One end of the fixing rod 61 away from the collar 60 is threadedly connected to the fixing plate 1 through a threaded rod. The support platform 2 is pushed to the corresponding position by the moving wheels 43, and then the storage rod 40 is fixed by threadedly connecting the fixing rod 61 to the fixing plate 1, so that the support platform 2 is fixed. In this way, the tiles to be pressed placed on the support platform 2 will not be suspended, and the jamming of the tiles to be pressed can be prevented.
[0033] Specific implementation process: Place the tiles to be pressed on the support platform 2 and then push the tiles to be pressed forward towards the interval between the two pressing shafts 10. After the tiles to be pressed are rolled, they fall on the guiding inclined plate 31 and fall into the storage box 30 through the guiding of the guiding inclined plate 31.
[0034] When encountering the tiles to be pressed in the storage box 30 that can be placed side by side left and right with a small width, slide the partition 51 to the central part of the storage box 30 to divide the interior of the storage box 30 into two storage spaces. Then move the support platform 2 to the corresponding position of one of the two storage spaces. Then screw the fixing rod 61 to threadedly connect to the fixing plate 1 to fix the support platform 2. Then place the tiles to be pressed on the support platform 2 and then push the tiles to be pressed forward towards the interval between the two pressing shafts 10. When this storage space is full, unscrew the fixing rod 61, move the support platform 2 to the corresponding position of the other storage space, and then proceed with the processing.
[0035] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of the application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A metal tile forming device, comprising two opposite fixing plates (1), two pressing shafts (10) arranged in parallel up and down are transversely inserted on the two fixing plates (1), a gap is left between the two pressing shafts (10), one end of the two pressing shafts is connected to a driving motor (11), characterized in that: The pressure shaft (10) is provided with a support platform (2) for supporting tiles to be pressed on the insertion side, and the pressure shaft (10) is provided with a storage device (3) for storing tiles to be pressed on the output side. The storage device (3) comprises a storage box (30) and a guide inclined plate (31) arranged on the side of the storage box (30) close to the pressure shaft (10). One end of the guide inclined plate (31) is fixedly connected to the upper end of the storage box (30), and the other end extends toward the pressure shaft (10) and abuts against the circumference of the pressure shaft (10) located at the lower end of the two pressure shafts (10).
2. A metal tile forming device according to claim 1, characterized in that: A plurality of balls (20) are rotatably arranged on the support platform (2), and the plurality of balls (20) are evenly distributed on the support platform (2), and the highest point of the balls (20) is level with the highest point of the lower end of the two pressing shafts (10).
3. A metal tile forming device according to claim 1, characterized in that: The bottom surface of the support platform (2) is provided with an adjustment device (4) for adjusting the height of the support platform (2).
4. A metal tile forming device according to claim 3, characterized in that: The adjusting device (4) comprises a storage rod (40) with an insertion interface on the upper end surface, a push rod (41) plugged into the storage rod (40) through the insertion interface, and an adjusting rod (42) threadedly connected to the upper end surface of the storage rod (40), one end of the push rod (41) away from the storage rod (40) is fixedly connected to the bottom surface of the support platform (2), and one end of the adjusting rod (42) away from the storage rod (40) abuts against the bottom surface of the support platform (2).
5. The metal tile forming device according to claim 1, characterized in that: An adjustment structure (5) for adjusting the internal space of the storage box (30) is provided in the storage box (30).
6. A metal tile forming device according to claim 5, characterized in that: The adjustment structure (5) comprises slide grooves (50) provided on both sides of the storage box (30), a partition (51) vertically arranged inside the storage box (30), and plug blocks (52) fixedly arranged on both sides of the partition (51); the plug blocks (52) extend into the slide grooves (50), and the partition (51) is slidably connected to the storage box (30) via the plug blocks (52).
7. A metal tile forming device according to claim 4, characterized in that: Moving wheels (43) are provided on both sides of the bottom end of the storage rod (40), and fixing structures (6) for fixing the storage rod (40) are provided on both sides of the storage rod (40).
8. A metal tile forming device according to claim 7, characterized in that: The fixing structure (6) comprises a collar (60) fixedly arranged on the storage rod (40), a fixing rod (61) threadedly connected to the collar (60), and a threaded hole (62) provided on opposite sides of two fixing plates (1); an end of the fixing rod (61) away from the collar (60) is threadedly connected to the fixing plate (1) through the threaded hole (62).