Tool clamp for titanium alloy forge piece
By designing a tool fixture for titanium alloy forgings including a main mechanism, a moving mechanism and a lifting mechanism, the existing tool fixtures are easily damaged and inconvenient to repair when processing titanium alloy forgings, and stable fixation and efficient maintenance of titanium alloy are achieved, and cost is reduced.
Patent Information
- Application Number
- CN202422152615.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Existing tooling fixtures are prone to damage when processing titanium alloy forgings, and are inconvenient to repair and replace, and are costly.
A tooling fixture for titanium alloy forgings including a main mechanism, a moving mechanism and a lifting mechanism is designed. The cylinder telescopic rod is driven by the air compressor, which pushes the slider and fixture slider to move, thereby achieving fixation of the titanium alloy. The fixture slider and limit slider can be replaced directly, which is easy to repair and reduces replacement costs.
The stable fixation of titanium alloy forgings is achieved, which extends the service life of the fixture, reduces the cost of repair and replacement, and maintains stability in high temperature environments.
Smart Images
Figure CN223011795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to a tooling jig for titanium alloy forgings. Background Art
[0002] Stamping and flanging dies - are product parts in metal forming processes, mainly used for parts of airplanes, artificial earth satellites, top parts of rockets, etc. The stamping process is a processing technology that shapes metal plates into various cylindrical products. Titanium alloy forgings need to be stamped during processing. Through repeated stamping, the titanium alloy is processed. When the titanium alloy deviates from the specified position due to repeated and rapid stamping, the device that makes the titanium alloy return to the predetermined position through equipment is called a tooling jig.
[0003] When the existing tooling jigs fix the titanium alloy, during the processing, the tooling jigs are easily damaged during the stamping process of the forgings. Most tooling jigs are integral, which is inconvenient for later maintenance and replacement, and the cost is relatively high. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a tooling jig for titanium alloy forgings.
[0005] The utility model is realized by adopting the following technical solutions: A tooling jig for titanium alloy forgings includes a main body mechanism, a moving mechanism and a lifting mechanism. The moving mechanism is located inside the main body mechanism, and the lifting mechanism is located inside the main body mechanism.
[0006] The main body mechanism includes support legs. A workbench is fixedly connected to the top of the support legs. A placement table is fixedly connected to the left outer wall of the support legs. An air compressor is fixedly connected to the top of the placement table. An air inlet pipe is connected to the air compressor. The end of the air inlet pipe away from the air compressor is connected to a cylinder. An air outlet pipe is connected to the bottom of the cylinder. The end of the air outlet pipe away from the cylinder is connected to the inner wall of the air compressor. A cylinder telescopic rod is fixedly connected to the inner wall of the cylinder. A pushing slider is fixedly connected to the top of the cylinder telescopic rod. A limiting slider is slidably connected to the right side of the pushing slider. A jig slider is slidably connected to the left side of the pushing slider. A jig baffle is slidably connected to the inner wall of the workbench.
[0007] As a further improvement of the above solution, there are several support legs, and several support legs are symmetrically arranged with the center of the workbench as the center. There are several cylinders, and several cylinders are symmetrically arranged with the center of the workbench as the center. There are two jig baffles, and the two jig baffles are symmetrically arranged with the center of the workbench as the center.
[0008] Through the above technical solution, when it is necessary to process titanium alloy forgings, the air compressor is operated. The air compressor realizes the functions of air intake and air outlet inside the cylinder through the intake pipe and the outlet pipe. The outlet pipe extracts the gas inside the cylinder, and the cylinder telescopic rod drives the pushing slider to move downward. While moving downward, the pushing slider drives the fixture slider to move forward. The titanium alloy is clamped by the fixture slider and the fixture baffle, realizing the fixing function of the material. At the same time, when the pushing slider, the limiting slider, and the fixture slider are damaged, they can be directly replaced, which is convenient for maintenance and reduces the replacement cost.
[0009] As a further improvement of the above solution, the moving mechanism includes a chute. The chute is opened on the inner wall of the workbench. A motor is fixedly connected to the top of the placement table. The output end of the motor is fixedly connected to a threaded rod. A slider is threadedly connected to the outer wall of the threaded rod. A moving fixing plate is fixedly connected to the top of the slider. The moving fixing plate is fixedly connected to the outer wall of the cylinder.
[0010] As a further improvement of the above solution, a second slider is fixedly connected to the bottom of the limiting slider. The second slider is slidably connected to the inner wall of the chute. There are two second sliders, and the two second sliders are symmetrically arranged with the center of the limiting slider. A third slider is fixedly connected to the bottom of the fixture slider. The third slider is slidably connected to the inner wall of the chute. There are two third sliders, and the two third sliders are symmetrically arranged with the center of the fixture slider.
[0011] As a further improvement of the above solution, two second chutes are opened on the inner wall of the workbench. The two second chutes are symmetrically arranged with the center of the chute. A cylinder slider is slidably connected to the inner wall of the second chute. The bottom of the cylinder slider is fixedly connected to the top of the cylinder. There are two cylinder sliders, and the two cylinder sliders are symmetrically arranged with the center of the chute.
[0012] As a further improvement of the above solution, several chutes are opened. The several chutes are symmetrically arranged with the center of the workbench. There are two motors, and the two motors are symmetrically arranged with the center of the placement table. There are two threaded rods, and the two threaded rods are symmetrically arranged with the center of the placement table. There are two sliders, and the two sliders are symmetrically arranged with the center of the placement table.
[0013] Through the above technical solution, when the sizes of the materials to be processed are different, the motor can be operated. The output end of the motor rotates the threaded rod forward or backward, and the threaded rod drives the slider to move forward or backward. The slider drives the moving fixed plate, the moving fixed plate drives the cylinder, the cylinder drives the cylinder telescopic rod, the cylinder telescopic rod drives the pushing slider, the pushing slider drives the limiting slider and the fixture slider to move. The cylinder moves back and forth inside the second chute under the restriction of the top cylinder slider, the limiting slider moves back and forth inside the chute under the restriction of the bottom slider two, and the fixture slider moves back and forth inside the chute under the restriction of the bottom slider three, so as to realize the adjustment of the space size between the fixture slider and the fixture baffle. The operation is simple, the precision is high, and the stability can be maintained in a high-temperature environment.
[0014] As a further improvement of the above solution, the lifting mechanism includes a hydraulic rod housing, the hydraulic rod housing is fixedly connected to the top of the placement table, the inner wall of the hydraulic rod housing is slidably connected with a hydraulic rod, the top of the hydraulic rod is fixedly connected with a fixture baffle bottom plate, the bottom of the fixture baffle is fixedly connected to the top of the fixture baffle bottom plate, a third chute is opened in the inner wall of the workbench, the fixture baffle is slidably connected to the inner wall of the third chute, there are two third chutes, and the two third chutes are symmetrically arranged with the center of the workbench.
[0015] Through the above technical solution, when the material to be processed is larger than the movable area inside the fixture slider and the fixture baffle, the hydraulic rod can be operated to make the hydraulic rod move into the hydraulic rod housing. When the hydraulic rod moves downward, it drives the fixture baffle bottom plate to move downward, and the fixture baffle bottom plate drives the fixture baffle to move downward along the third chute until the fixture baffle is lower than the top of the workbench, so as to clamp the material with the fixture slider and the symmetrically arranged fixture slider, and then carry out processing, increasing the use area and flexibility of the fixture.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] When the titanium alloy forging needs to be processed, the air compressor is operated. The air compressor realizes the intake and exhaust functions inside the cylinder through the intake pipe and the exhaust pipe. The exhaust pipe extracts the gas inside the cylinder, and the cylinder telescopic rod drives the pushing slider to move downward. While moving downward, the pushing slider pushes the fixture slider forward, and the titanium alloy is clamped by the fixture slider and the fixture baffle, realizing the fixing function of the material. At the same time, when the pushing slider, the limiting slider, and the fixture slider are damaged, they can be directly replaced, which is convenient for maintenance and reduces the replacement cost.
[0018] When the size of the material to be processed is different, the motor can be operated, and the output end of the motor rotates the threaded rod forward or backward. The threaded rod drives the slider to move forward or backward. The slider drives the moving fixed plate, the moving fixed plate drives the cylinder, the cylinder drives the cylinder telescopic rod, the cylinder telescopic rod drives the pushing slider, the pushing slider drives the limiting slider and the fixture slider to move. The cylinder is restricted by the top cylinder slider and moves back and forth inside the second chute. The limiting slider is restricted by the bottom slider two and moves back and forth inside the chute. The fixture slider is restricted by the bottom slider three and moves back and forth inside the chute, so as to realize the adjustment of the space size between the fixture slider and the fixture baffle. The operation is simple and the precision is high, and it can maintain stability in a high-temperature environment.
[0019] When the size of the material to be processed is larger than the movable area inside the fixture slider and the fixture baffle, the hydraulic rod can be operated to make the hydraulic rod move into the hydraulic rod housing. When the hydraulic rod moves downward, it drives the bottom plate of the fixture baffle to move downward. The bottom plate of the fixture baffle drives the fixture baffle to move downward along the third chute until the fixture baffle is lower than the top of the workbench, so as to use the fixture slider and the symmetrically arranged fixture slider to clamp the material, and then carry out processing, increasing the use area and flexibility of the fixture. Brief Description of the Drawings
[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 is a schematic diagram of the cross-sectional structure of the main mechanism of the present utility model;
[0022] Figure 3 is a schematic diagram of the structure of the pushing slider of the present utility model;
[0023] Figure 4 is a schematic diagram of the structure of the moving mechanism of the present utility model;
[0024] Figure 5 is a schematic diagram of the cross-sectional structure of the moving mechanism of the present utility model;
[0025] Figure 6 is the present utility model Figure 5 is an enlarged schematic diagram of part A in the present utility model;
[0026] Figure 7 is the present utility model Figure 5 is an enlarged schematic diagram of part B in the present utility model;
[0027] Figure 8 is a schematic diagram of the structure of the lifting mechanism of the present utility model.
[0028] Main Symbol Description:
[0029] 1. Main body mechanism; 101. Support leg; 102. Workbench; 103. Placing table; 104. Air compressor; 105. Intake pipe; 106. Cylinder; 107. Exhaust pipe; 108. Cylinder telescopic rod; 109. Pushing slider; 110. Limiting slider; 111. Clamping fixture slider; 112. Clamping fixture baffle; 2. Moving mechanism; 201. Slide groove; 202. Motor; 203. Threaded rod; 204. Slider; 205. Moving fixed plate; 206. Second slider; 207. Third slider; 208. Second slide groove; 209. Cylinder slider; 3. Lifting mechanism; 301. Hydraulic rod housing; 302. Hydraulic rod; 303. Lower plate of clamping fixture baffle; 304. Third slide groove. Detailed implementation manners
[0030] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0031] Embodiment:
[0032] Please refer to Figure 1-8 , a fixture for titanium alloy forgings in this embodiment includes a main body mechanism 1, a moving mechanism 2 and a lifting mechanism 3. The moving mechanism 2 is located inside the main body mechanism 1, and the lifting mechanism 3 is located inside the main body mechanism 1;
[0033] The main body mechanism 1 includes support legs 101. The top of the support legs 101 is fixedly connected with a workbench 102. The left side of the outer wall of the support legs 101 is fixedly connected with a placing table 103. The top of the placing table 103 is fixedly connected with an air compressor 104. The air compressor 104 is communicated with an intake pipe 105. One end of the intake pipe 105 away from the air compressor 104 is communicated with a cylinder 106. The bottom of the cylinder 106 is communicated with an exhaust pipe 107. One end of the exhaust pipe 107 away from the cylinder 106 is communicated with the inner wall of the air compressor 104. The inner wall of the cylinder 106 is fixedly connected with a cylinder telescopic rod 108. The top of the cylinder telescopic rod 108 is fixedly connected with a pushing slider 109. The right side of the pushing slider 109 is slidably connected with a limiting slider 110. The left side of the pushing slider 109 is slidably connected with a clamping fixture slider 111. The inner wall of the workbench 102 is slidably connected with a clamping fixture baffle 112
[0034] There are several support legs 101, and several support legs 101 are symmetrically arranged with the center of the workbench 102 as the center. There are several cylinders 106, and several cylinders 106 are symmetrically arranged with the center of the workbench 102 as the center. There are two clamping fixture baffles 112, and the two clamping fixture baffles 112 are symmetrically arranged with the center of the workbench 102 as the center.
[0035] The moving mechanism 2 includes a chute 201 which is opened on the inner wall of the workbench 102. A motor 202 is fixedly connected to the top of the placing table 103. The output end of the motor 202 is fixedly connected to a threaded rod 203. A slider 204 is threadedly connected to the outer wall of the threaded rod 203. The top of the slider 204 is fixedly connected to a moving fixing plate 205, and the moving fixing plate 205 is fixedly connected to the outer wall of the air cylinder 106.
[0036] The bottom of the limit slider 110 is fixedly connected to a second slider 206, and the second slider 206 is slidably connected to the inner wall of the chute 201. There are two second sliders 206, and the two second sliders 206 are symmetrically arranged with respect to the center of the limit slider 110. The bottom of the fixture slider 111 is fixedly connected to a third slider 207, and the third slider 207 is slidably connected to the inner wall of the chute 201. There are two third sliders 207, and the two third sliders 207 are symmetrically arranged with respect to the center of the fixture slider 111.
[0037] Two chutes 208 are opened on the inner wall of the workbench 102, and the two chutes 208 are symmetrically arranged with respect to the center of the chute 201. An air cylinder slider 209 is slidably connected to the inner wall of the chute 208. The bottom of the air cylinder slider 209 is fixedly connected to the top of the air cylinder 106. There are two air cylinder sliders 209, and the two air cylinder sliders 209 are symmetrically arranged with respect to the center of the chute 201.
[0038] There are several chutes 201, and the several chutes 201 are symmetrically arranged with respect to the center of the workbench 102. There are two motors 202, and the two motors 202 are symmetrically arranged with respect to the center of the placing table 103. There are two threaded rods 203, and the two threaded rods 203 are symmetrically arranged with respect to the center of the placing table 103. There are two sliders 204, and the two sliders 204 are symmetrically arranged with respect to the center of the placing table 103.
[0039] The lifting mechanism 3 includes a hydraulic rod housing 301 which is fixedly connected to the top of the placing table 103. A hydraulic rod 302 is slidably connected to the inner wall of the hydraulic rod housing 301. The top of the hydraulic rod 302 is fixedly connected to a fixture baffle bottom plate 303, and the bottom of the fixture baffle 112 is fixedly connected to the top of the fixture baffle bottom plate 303. Two chutes 304 are opened on the inner wall of the workbench 102, and the fixture baffle 112 is slidably connected to the inner wall of the chute 304. There are two chutes 304, and the two chutes 304 are symmetrically arranged with respect to the center of the workbench 102.
[0040] In the embodiment of the present application, the implementation principle of a fixture for titanium alloy forgings is as follows: When it is necessary to process titanium alloy forgings, the air compressor 104 is operated. The air compressor 104 realizes the functions of air intake and air outlet inside the cylinder 106 through the intake pipe 105 and the outlet pipe 107. The outlet pipe 107 extracts the gas inside the cylinder 106, and the cylinder telescopic rod 108 drives the pushing slider 109 to move downward. While moving downward, the pushing slider 109 pushes the fixture slider 111 forward, and the titanium alloy is clamped by the fixture slider 111 and the fixture baffle 112, realizing the fixing effect on the material. At the same time, when the pushing slider 109, the limiting slider 110, and the fixture slider 111 are damaged, they can be directly replaced, which is convenient for maintenance and reduces the replacement cost. When it is necessary to loosen the material after the forging of the material is completed, the cylinder 106 makes the cylinder telescopic rod 108 move upward. When the cylinder telescopic rod 108 moves upward, it drives the pushing slider 109 to move upward. When the pushing slider 109 moves upward, it drives the fixture slider 111 to move inward along the inclined plane, so that the internal space between the fixture slider 111 and the fixture baffle 112 becomes larger, thereby loosening the material. When the required processed materials are different, the motor 202 can be operated. The output end of the motor 202 rotates the threaded rod 203 forward or backward. The threaded rod 203 drives the slider 204 to move forward or backward. The slider 204 drives the moving fixing plate 205, the moving fixing plate 205 drives the cylinder 106, the cylinder 106 drives the cylinder telescopic rod 108, the cylinder telescopic rod 108 drives the pushing slider 109, the pushing slider 109 drives the limiting slider 110 and the fixture slider 111 to move. The cylinder 106 moves back and forth inside the chute two 208 restricted by the top cylinder slider 209. The limiting slider 110 moves back and forth inside the chute 201 restricted by the bottom slider two 206. The fixture slider 111 moves back and forth inside the chute 201 restricted by the bottom slider three 207, realizing the adjustment of the space size between the fixture slider 111 and the fixture baffle 112. The operation is simple, the precision is high, and it can maintain stability in a high-temperature environment. When the required processed material is larger than the movable area inside the fixture slider 111 and the fixture baffle 112, the hydraulic rod 302 can be operated to make the hydraulic rod 302 move into the hydraulic rod housing 301. When the hydraulic rod 302 moves downward, it drives the fixture baffle bottom plate 303 to move downward. The fixture baffle bottom plate 303 drives the fixture baffle 112 to move downward along the chute three 304 until the fixture baffle 112 is lower than the top of the workbench 102, so as to use the fixture slider 111 and the symmetrically arranged fixture slider 111 to clamp the material, and thus process it, increasing the use area and flexibility of the fixture.
[0041] The above-mentioned implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the scope of protection of the present invention. Any non-substantive changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.
Claims
1. A fixture for titanium alloy forgings, characterized in that: It comprises a main body mechanism (1), a moving mechanism (2) and a lifting mechanism (3), wherein the moving mechanism (2) is located inside the main body mechanism (1), and the lifting mechanism (3) is located inside the main body mechanism (1); The main body mechanism (1) comprises a support leg (101), the top of the support leg (101) is fixedly connected to a workbench (102), the left side of the outer wall of the support leg (101) is fixedly connected to a placement table (103), the top of the placement table (103) is fixedly connected to an air compressor (104), the air compressor (104) is connected to an air intake pipe (105), the end of the air intake pipe (105) away from the air compressor (104) is connected to a cylinder (106), and the bottom of the cylinder (106) is connected to an air outlet pipe (107), one end of the air outlet pipe (107) away from the cylinder (106) is connected to the inner wall of the air compressor (104), the inner wall of the cylinder (106) is fixedly connected with a cylinder telescopic rod (108), the top of the cylinder telescopic rod (108) is fixedly connected with a pushing slider (109), the right side of the pushing slider (109) is slidably connected with a limiting slider (110), the left side of the pushing slider (109) is slidably connected with a clamp slider (111), and the inner wall of the workbench (102) is slidably connected with a clamp baffle (112).
2. A fixture for titanium alloy forgings as claimed in claim 1, characterized in that: A plurality of support legs (101) are provided, and the plurality of support legs (101) are symmetrically arranged around the center of the workbench (102); a plurality of cylinders (106) are provided, and the plurality of cylinders (106) are symmetrically arranged around the center of the workbench (102); and two clamp baffles (112) are provided, and the two clamp baffles (112) are symmetrically arranged around the center of the workbench (102).
3. A fixture for titanium alloy forgings as claimed in claim 1, characterized in that: The moving mechanism (2) comprises a slide groove (201), wherein the slide groove (201) is provided on the inner wall of the workbench (102), a motor (202) is fixedly connected to the top of the placement table (103), a threaded rod (203) is fixedly connected to the output end of the motor (202), a slider (204) is threadedly connected to the outer wall of the threaded rod (203), a movable fixed plate (205) is fixedly connected to the top of the slider (204), and the movable fixed plate (205) is fixedly connected to the outer wall of the cylinder (106).
4. A fixture for titanium alloy forgings as claimed in claim 1, characterized in that: The bottom of the limit slider (110) is fixedly connected to a slider 2 (206), and the slider 2 (206) is slidably connected to the inner wall of the slide groove (201). There are two sliders 2 (206), and the two sliders 2 (206) are symmetrically arranged around the center of the limit slider (110). The bottom of the clamp slider (111) is fixedly connected to a slider 3 (207), and the slider 3 (207) is slidably connected to the inner wall of the slide groove (201). There are two sliders 3 (207), and the two sliders 3 (207) are symmetrically arranged around the center of the clamp slider (111).
5. A fixture for titanium alloy forgings as claimed in claim 1, characterized in that: The inner wall of the workbench (102) is provided with a second slide groove (208), and there are two second slide grooves (208), and the two second slide grooves (208) are symmetrically arranged around the center of the slide groove (201). The inner wall of the second slide groove (208) is slidably connected with a cylinder slider (209), and the bottom of the cylinder slider (209) is fixedly connected to the top of the cylinder (106). There are two cylinder sliders (209), and the two cylinder sliders (209) are symmetrically arranged around the center of the slide groove (201).
6. A fixture for titanium alloy forgings as claimed in claim 3, characterized in that: A plurality of slide grooves (201) are provided, and the plurality of slide grooves (201) are symmetrically arranged around the center of the workbench (102); two motors (202) are provided, and the two motors (202) are symmetrically arranged around the center of the placement table (103); two threaded rods (203) are provided, and the two threaded rods (203) are symmetrically arranged around the center of the placement table (103); and two sliders (204) are provided, and the two sliders (204) are symmetrically arranged around the center of the placement table (103).
7. A fixture for titanium alloy forgings as claimed in claim 1, characterized in that: The lifting mechanism (3) comprises a hydraulic rod housing (301), wherein the hydraulic rod housing (301) is fixedly connected to the top of the placing platform (103), the inner wall of the hydraulic rod housing (301) is slidably connected to a hydraulic rod (302), the top of the hydraulic rod (302) is fixedly connected to a clamp baffle lower plate (303), the bottom of the clamp baffle (112) is fixedly connected to the top of the clamp baffle lower plate (303), the inner wall of the workbench (102) is provided with a slide groove three (304), the clamp baffle (112) is slidably connected to the inner wall of the slide groove three (304), two slide grooves three (304) are provided, and the two slide grooves three (304) are symmetrically arranged around the center of the workbench (102).