Shakeout machine for casting
By designing the separation mechanism and crushing mechanism in the casting sand drop machine, the problems of casting and molding sand accumulation and molding sand agglomeration are solved, the production efficiency and casting quality are improved, and the recycling and utilization of molding sand is promoted.
Patent Information
- Application Number
- CN202422096779.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
In existing casting and sand falling machines, casting parts and molding sand accumulate on the screen, resulting in a decrease in production efficiency, and molding sand is prone to agglomeration during the falling process, affecting recycling.
A sand-falling machine for casting is designed, including a box, vibration source, screen, partition mechanism and crushing mechanism. The partitioning mechanism divides the space above the screen through the design of sliders and limit blocks, and separates the casting parts and molding sand. The crushing mechanism uses the vibration sense of the vibration source to move the crushing net up and down through the coordination of the positioning rod, elastic member and crushing net, and hits the blocked sand.
It effectively improves the processing efficiency and quality of casting parts, reduces the difficulty of cleaning work, and prevents molded sand from agglomerating, promoting its recycling and reuse.
Smart Images

Figure CN223011862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, and particularly relates to a shakeout machine for casting. Background Art
[0002] When the existing shakeout machine is in use, the casting parts and the molding sand are usually stacked together. In this case, during the processing, it will lead to a reduction in production efficiency and increase the intensity and difficulty of the cleaning work. Moreover, due to the composition and humidity of the molding sand, during the processing of the shakeout machine, the molding sand is prone to agglomeration during the falling process, resulting in the inability to be directly recycled.
[0003] Therefore, this application provides a shakeout machine for casting to meet the requirements. Summary of the Utility Model
[0004] The purpose of this application is to provide a shakeout machine for casting, aiming to solve the problem that the existing castings and molding sand are stacked on each other on the screen, resulting in a reduction in production efficiency.
[0005] To achieve the above purpose, this application provides the following technical solution: A shakeout machine for casting, including a box body, an excitation source is arranged on the outer wall of the box body, a screen is arranged inside the box body, a separation mechanism is arranged on the inner wall of the box body, the separation mechanism is located above the screen, and a crushing mechanism for crushing agglomerates is arranged at the bottom of the box body;
[0006] The crushing mechanism further includes a positioning rod, an elastic member, a sliding plate, and a crushing screen. An activity groove is arranged on the inner wall of the box body, a limiting groove is arranged in the activity groove, a positioning rod is arranged in the limiting groove, and a sliding plate is slidably connected to the positioning rod. Elastic members are respectively arranged on the top surface and the bottom surface of the sliding plate, and a crushing screen is arranged at the outer end of the sliding plate, and the crushing screen is adapted to the box body.
[0007] Preferably, the crushing screen is comb-shaped, and the top section of the comb teeth is conical.
[0008] Preferably, the sliding plate and the crushing screen are connected by a protective plate, and the protective plate is slidably connected in the activity groove. The length of the protective plate is less than that of the activity groove and greater than that of the limiting groove.
[0009] Preferably, the elastic member is a spring or an elastic sheet. Through the design of the positioning rod in the limiting groove and the upper and lower groups of springs, when the vibration feeling of the excitation source is transmitted to the springs, the sliding plate drives the crushing screen to move up and down inside the box body to strike and crush the falling molding sand, preventing it from agglomerating during the falling process.
[0010] Preferably, the partition mechanism comprises a slider No. 1, a slider No. 2, a limit block No. 1, a limit block No. 2, a positioning bolt, and a partition rod, a slide groove is provided on the outer wall of the box body, and a sliding hole connected to the inside of the box body is provided on the inner wall of the slide groove, and a limit channel is provided on the inner top surface of the slide groove, there are four groups of slide grooves, and two groups of slide grooves opposite to each other are located at the same height, and the two groups of slide grooves opposite to each other are respectively slidably connected with a slider No. 1 and a slider No. 2, the slider No. 1 and the slider No. 2 are connected by a partition rod, and the tops of the slider No. 1 and the slider No. 2 are respectively provided with a limit block No. 1 and a limit block No. 2, the limit block No. 1 and the limit block No. 2 are both slidably connected in the limiting channel, and the top surface of the limit block No. 2 is threadedly connected with a positioning bolt. Through the partition mechanism provided above the screen, by toggling the corresponding slider No. 1 and the slider No. 2 to change the spatial layout above the screen, the staff can separate the casting and the molding sand without interfering with each other, which can effectively improve the processing efficiency and the casting quality, and reduce the difficulty of cleaning work.
[0011] Preferably, a through hole is provided on the first slider, and a top screw hole is provided on the inner wall of the through hole, a top screw is connected to the inner thread of the top screw hole, and a positioning hole is provided on the inward end of the second slider, and the partition rod is slidably connected in the positioning hole and the through hole.
[0012] In summary, the technical effects and advantages of the utility model are:
[0013] The utility model uses a partition mechanism provided above the screen and changes the spatial layout above the screen by toggling the corresponding No. 1 slider and No. 2 slider, so that workers can separate the casting and the molding sand without interfering with each other, which can effectively improve the processing efficiency and the casting quality and reduce the difficulty of cleaning work.
[0014] The utility model uses the design of the positioning rod in the limit groove and the upper and lower sets of springs. When the vibration of the excitation source is transmitted to the spring, the slide plate drives the crushing net to move up and down inside the box body, and the fallen molding sand is smashed to prevent it from agglomerating in the process of falling, which affects its reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the box body of the utility model;
[0018] Figure 3 is a partial sectional structure schematic diagram of the present utility model;
[0019] Figure 4 is a schematic diagram of the first slider and the second slider structure of the present utility model Figure 1 ;
[0020] Figure 5 is a schematic diagram of the first slider and the second slider structure of the present utility model Figure 2 .
[0021] In the figure: 1, box body; 101, chute; 102, sliding hole; 103, limiting channel; 104, movable slot; 105, limiting slot; 2, first slider; 201, perforation; 202, setscrew; 3, second slider; 301, positioning hole; 4, first limiting block; 5, second limiting block; 6, positioning bolt; 7, separating rod; 8, positioning rod; 9, spring; 10, sliding plate; 11, crushing mesh; 12, protection plate. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment: Refer to Figures 1-5 a shakeout machine for casting shown in the figure, including a box body 1. A crushing mechanism is provided at the bottom of the box body 1. The crushing mechanism utilizes the vibration generated by the vibration source to perform a frequency-controlled lifting movement to crush the falling molding sand and prevent it from agglomerating and caking during the falling process; and a separating mechanism is provided above the screen of the box body 1. The separating mechanism can divide the space above the screen into several spaces, effectively separating the casting parts and the molding sand, and avoiding the mutual stacking of the two during the processing process, resulting in the influence on the processing efficiency.
[0024] Crushing mechanism: An activity slot 104 is provided on the inner wall of the box body 1, and a limiting slot 105 is provided on the inner wall of the activity slot 104. A positioning rod 8 is provided in the limiting slot 105, and a slide plate 10 is slidably connected to the positioning rod 8 (the slide plate 10 is adapted to the limiting slot 105 to achieve the limiting purpose, so that the slide plate 10 can only perform lifting movement). Two groups of springs 9 are sleeved on the positioning rod 8, and the slide plate 10 is located between the two groups of springs 9. A crushing screen 11 is installed on the outer wall of the slide plate 10 (the crushing screen 11 is in the shape of a comb and is adapted to the internal space of the box body 1 as a whole). When the molding sand falls from above, through the power of the vibration source, the slide plate 10 on the positioning rod 8 performs lifting movement, squeezing the upper and lower springs 9. The springs 9 react the force on the slide plate 10 and transmit it to the crushing screen 11 to crush the agglomerated molding sand for recycling and reuse.
[0025] To prevent the molding sand from entering the limiting slot 105 and eroding the spring 9, a protective plate 12 is provided between the crushing screen 11 and the slide plate 10. The specification of the protective plate 12 is larger than the limiting slot 105 and smaller than the activity slot 104, so that during the lifting movement, the limiting slot 105 is always blocked to protect the spring 9.
[0026] The top section of the comb teeth of the crushing screen 11 is conical to facilitate the crushing of the agglomerated molding sand.
[0027] Partition mechanism: Four groups of sliding slots 101 are provided on the outer wall of the box body 1. Two opposite groups of sliding slots 101 are at the same horizontal height (front and back, left and right are at the same height). A sliding hole 102 communicating with the inside of the box body 1 is provided on the inner wall of the sliding slot 101, and a limiting channel 103 is provided on the inner top surface of the sliding slot 101 (for the front and back sliding slots 101 and the left and right sliding slots 101, there is a group of limiting channels 103 communicating with the top surface respectively). A first slider 2 and a second slider 3 are respectively provided in two opposite groups of sliding slots 101. A first limiting block 4 and a second limiting block 5 are respectively provided on the top surfaces of the first slider 2 and the second slider 3 (the difference between the second limiting block 5 and the first limiting block 4 is that a screw hole is provided on the top surface of the second limiting block 5, so the limiting channel 103 where the second limiting block 5 is located communicates with the outside). A positioning bolt 6 is threadedly connected to the top surface of the second limiting block 5. Its function is to press the top surface of the box body 1 by tightening the positioning bolt 6, so as to fix the position of the second limiting block 5. A positioning hole 301 is provided at the inner end surface of the second slider 3, and a chamfer is provided at the port of the positioning hole 301 (for the positioning insertion of the partition rod 7). A through hole 201 is provided on the first slider 2. The partition rod 7 passes through the through hole 201 and abuts into the positioning hole 301. And a set screw hole is provided on the inner wall of the through hole 201, and a set screw 202 is screwed into the set screw hole to limit the partition rod 7 for easy installation and disassembly.
[0028] The working principle of this utility model: According to the specifications of the casting parts, the separating rod 7 can be correspondingly toggled to make the separating rod 7 adapt to different casting parts. Subsequently, by rotating the positioning bolt 6, the second slider 3 and the second limiting block 5 are limited. Then, the vibration source is started to control the vibration of the box body. During the vibration process, the vibration sensation is transmitted to the springs 9 in the limiting grooves 105. The two groups of springs 9 work to drive the sliding plate 10 to lift and lower on the positioning rod 8 in cooperation with the springs 9. Thus, the sliding plate 10 drives the crushing net 11 to lift and lower in the box body 1 through the protective plate 12 to crush the falling molding sand and prevent caking.
[0029] By loosening the setscrew 202 on the first slider 2, the limitation on the separating rod 7 is released. Subsequently, the separating rod 7 is pulled out from the positioning hole 301 and the through hole 201 of the second slider 3 for maintenance and replacement. The first slider 2, the second slider 3 and the separating rod 7 are limited through the sliding groove 101 and the sliding hole 102, and the limiting channel 103 limits the first limiting block 4, the second limiting block 5 and the positioning bolt 6.
[0030] The electromechanical connection involved in this utility model is a common means adopted by those skilled in the art and can obtain technical inspiration through a limited number of experiments, belonging to well-known common knowledge.
[0031] The components not detailed in this article are prior art.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A casting shakeout machine, comprising a box (1), an excitation source being arranged on the outer wall of the box (1), and a screen being arranged inside the box (1), characterized in that: A partition mechanism is provided on the inner wall of the box (1), the partition mechanism is located above the screen, and a crushing mechanism for crushing agglomerates is provided at the bottom of the box (1); The pulverizing mechanism further comprises a positioning rod (8), an elastic member and a slide plate (10), and a pulverizing net (11); a movable groove (104) is provided on the inner wall of the box body (1); a limiting groove (105) is provided in the movable groove (104); a positioning rod (8) is provided in the limiting groove (105); the slide plate (10) is slidably connected to the positioning rod (8); the elastic member is provided on the top surface and the bottom surface of the slide plate (10), respectively; the pulverizing net (11) is provided at the outward end of the slide plate (10); and the pulverizing net (11) is adapted to fit the box body (1).
2. A casting shakeout machine according to claim 1, characterized in that: The pulverizing net (11) is in the shape of a comb, and the cross section of the top of the comb strip is conical.
3. A casting sand-falling machine according to claim 2, characterized in that: The slide plate (10) is connected to the crushing net (11) via a protective plate (12), and the protective plate (12) is slidably connected in the movable groove (104). The length of the protective plate (12) is smaller than the movable groove (104) and larger than the limiting groove (105).
4. A casting shakeout machine according to claim 1, characterized in that: The elastic member is a spring (9) or an elastic sheet.
5. The casting sand-falling machine according to claim 1, characterized in that: The partition mechanism comprises a first slide block (2), a second slide block (3), a first limit block (4), a second limit block (5), a positioning bolt (6), and a partition rod (7); a slide groove (101) is provided on the outer wall of the box body (1); a slide hole (102) communicating with the interior of the box body (1) is provided on the inner wall of the slide groove (101); a limit channel (103) is provided on the inner top surface of the slide groove (101); there are four groups of slide grooves (101) in total, and two opposite groups of slide grooves (101) are located at the same height, and the two opposite groups of slide grooves (101) are located at the same height. The first slider (2) and the second slider (3) are slidably connected in the group slide groove (101), the first slider (2) and the second slider (3) are connected via a partition rod (7), and the first limit block (4) and the second limit block (5) are respectively arranged on the top of the first slider (2) and the second slider (3), the first limit block (4) and the second limit block (5) are both slidably connected in the limit channel (103), and the top surface of the second limit block (5) is threadedly connected with a positioning bolt (6).
6. A casting shakeout machine according to claim 5, characterized in that: The first slider (2) is provided with a through hole (201), and the inner wall of the through hole (201) is provided with a top screw hole, and the top screw hole is threadedly connected with a top screw (202). The inward end of the second slider (3) is provided with a positioning hole (301), and the partition rod (7) is slidably connected in the positioning hole (301) and the through hole (201).