Double-station compact casting equipment

By adopting a rotary clamping assembly in the casting equipment and using the combination of an arc clamping arm and a rotary table, the problem of large space occupancy of linear clamping assembly in the prior art is solved, and the compact design and efficient space utilization of the casting equipment are realized.

CN223011876UActive Publication Date: 2025-06-24IMRSPA SHANGHAI MACHINERY
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Patent Information

Application Number
CN202421963498.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In existing casting equipment, the linear clamping assembly causes the electric furnace parts and the clamping assembly to occupy a large space in the linear direction, affecting the space utilization and layout of the casting equipment.

Method used

The rotary clamping assembly is adopted. By combining the rotary table and the arc-shaped clamping arm, the clamping arm is arc-shaped closer to or away from the electric furnace part as the rotation of the rotary table is to avoid linear movement and reduce the distance between the clamping assembly and the electric furnace assembly.

Benefits of technology

It realizes flexible adjustment of casting products in space, improves the compact design of double-station compact casting equipment, and improves the space utilization and layout effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides double-station compact casting equipment. The double-station compact casting equipment comprises an electric furnace assembly and a rotary clamping assembly. The electric furnace table is provided with an electric furnace part which is used for treating casting products; the rotary clamping assembly is arranged on one side of the electric furnace assembly; the rotary clamping assembly comprises a second rack, a rotary table and two clamping arms; the rotary table is rotatably connected to the second rack, and the two clamping arms are connected to the rotary table in a swinging mode and move relatively so as to clamp a casting product; the two clamping arms are close to or away from the electric furnace part in an arc shape along with rotation of the rotary table, linear movement is avoided, and therefore the distance between the rotary clamping assembly and the electric furnace assembly is shortened based on the rotary table and the two clamping arms, and flexible position adjustment of a casting product in space is guaranteed; and therefore, the compact design of the double-station compact casting equipment is achieved, the space utilization rate of the double-station compact casting equipment is increased, and the space layout effect of the double-station compact casting equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-station compact casting equipment, and particularly relates to a double-station compact casting equipment. Background Art

[0002] With the development of technology, the casting process is a casting method that uses a casting material with certain properties as the main molding material. In the prior art, the existing casting equipment includes an electric furnace component and a linear clamping component. The electric furnace component is used to process cast products; the linear clamping component includes a frame, a linear moving table, and two clamping arms; the linear moving table is movably connected to the frame, and the two clamping arms move linearly closer to or away from the electric furnace component as the linear moving table moves. Therefore, the linear moving table moves linearly and approaches or moves away from the electric furnace component in the linear direction, resulting in a large space occupied by the electric furnace component and the linear clamping component in the linear direction, affecting the space utilization rate of the casting equipment and the space layout of the casting equipment. Summary of the Utility Model

[0003] The purpose of this application is to provide a double-station compact casting equipment to solve at least some of the above-mentioned problems.

[0004] To achieve the above purpose, this application provides the following technical solutions:

[0005] A double-station compact casting equipment includes:

[0006] An electric furnace assembly, including a first frame and an electric furnace table. The electric furnace table is located above the first frame, and the electric furnace table is provided with an electric furnace part for processing cast products;

[0007] A rotary clamping assembly is arranged on one side of the electric furnace assembly; the rotary clamping assembly includes a second frame, a rotary table, and two clamping arms; the rotary table is rotatably connected to the second frame, and the two clamping arms are swingably connected to the rotary table and move relatively to clamp cast products; the two clamping arms arc closer to or away from the electric furnace part as the rotary table rotates.

[0008] Optionally, the rotary table includes a first rotating member, and the first rotating member is rotatably connected to the second frame and rotates along the axis of the first rotating member;

[0009] Both of the two clamping arms are arranged on one side of the first rotating member.

[0010] Optionally, the rotary clamping assembly further includes a swing arm, the swing arm is located between the first rotating member and the two clamping arms, and the swing arm is swingably connected to the first rotating member and swings in the up and down direction;

[0011] The two clamping arms are connected to the swing arm and move relative to the swing arm.

[0012] Optionally, a lifting member is provided between the clamping arm and the swing arm. The fixed end of the lifting member is connected to the swing arm, and the lifting end of the lifting member is connected to the clamping arm and drives the clamping arm to lift.

[0013] Optionally, the clamping arm is movably connected to the lifting member. The clamping ends of the two clamping arms move in opposite directions and converge towards the cast product to clamp the cast product.

[0014] Optionally, the turntable further includes a first power member and a first transmission module. The first power member is connected to the second frame.

[0015] The first transmission module is between the first power member and the first rotating member. One end of the first transmission module is connected to the output end of the first power member, and the other end of the first transmission module is connected to the first rotating member and drives the first rotating member to rotate.

[0016] Optionally, the first power member is a servo motor, a stepper motor or a brushless motor.

[0017] The first transmission module is a gear transmission module, a synchronous belt transmission module, a reduction transmission model or a sprocket transmission module.

[0018] Optionally, the turntable further includes a second rotating member, a second power member and a second transmission module.

[0019] The second rotating member is between the first power member and the second frame. The second rotating member bears the first rotating member, the first power member and the first transmission module.

[0020] The second rotating member is rotatably connected to the second frame.

[0021] The second transmission module is between the second power member and the second rotating member. One end of the second transmission module is connected to the output end of the second power member, and the other end of the second transmission module is connected to the second rotating member and drives the second rotating member to rotate.

[0022] Optionally, the second power member is a servo motor, a stepper motor or a brushless motor.

[0023] The second transmission module is a gear transmission module, a synchronous belt transmission module, a reduction transmission model or a sprocket transmission module.

[0024] Optionally, the electric furnace part is at the corner of the electric furnace table and close to the second frame.

[0025] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0026] 1. As the turntable rotates, the two clamping arms approach or move away from the electric furnace part in an arc shape, avoiding linear movement. Thus, based on the turntable and the two clamping arms, the distance between the rotary clamping assembly and the electric furnace assembly is reduced, which further ensures flexible position adjustment of the cast product in space, and then realizes the compact design of the double-station compact casting equipment, improves the space utilization rate of the double-station compact casting equipment, and enhances the spatial layout effect of the double-station compact casting equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following-described drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0028] In order to more fully understand the present application and its beneficial effects, the following will be described in conjunction with the drawings. Among them, the same reference numerals in the following description represent the same parts.

[0029] Figure 1 FIG. shows a schematic diagram of a double-station compact casting equipment according to an embodiment of the present application.

[0030] Figure 2 FIG. shows Figure 1 a partial enlarged view of part A in

[0031] Figure 3 FIG. shows Figure 1 a partial enlarged view of part B in

[0032] Figure 4 FIG. shows a side view of the electric furnace assembly of the double-station compact casting equipment according to an embodiment of the present application.

[0033] Figure 5 FIG. shows a side view of the rotary clamping assembly of the double-station compact casting equipment according to an embodiment of the present application.

[0034] REFERENCE NUMERALS

[0035] 100, double-station compact casting equipment;

[0036] 10, electric furnace assembly; 11, first frame; 12, electric furnace table; 121, electric furnace part;

[0037] 20. Rotary clamping assembly; 21. Second frame, 22. Rotary table; 221. First rotating member; 222. First power member; 223. First transmission module; 2231. First gear; 2232. Second gear; 224. Second rotating member; 225. Second power member; 226. Second transmission module; 23. Clamping arm; 24. Swing arm; 25. Lifting member. Detailed implementation manners

[0038] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0039] Please refer to the appendix Figures 1 to 5 , an embodiment of the present application provides a double-station compact casting device 100. The double-station compact casting device 100 is used for casting materials. The double-station compact casting device 100 includes an electric furnace assembly 10 and a rotary clamping assembly 20. The rotary clamping assembly 20 is disposed on the right side of the electric furnace assembly 10.

[0040] In the embodiment of the present application, the electric furnace assembly 10 includes a first frame 11 and an electric furnace table 12. The electric furnace table 12 is located above the first frame 11 and is connected to the first frame 11 so that the electric furnace table 12 is fixed above the first frame 11. The electric furnace table 12 is provided with an electric furnace part 121. The electric furnace part 121 is used for processing cast products; optionally, the electric furnace part 121 performs a heating process on the cast products.

[0041] Please refer to the appendix Figures 1 to 3, in the embodiment of the present application, the rotary clamping assembly 20 is arranged on the right side of the electric furnace assembly 10; the rotary clamping assembly 20 includes a second frame 21, a rotary table 22, and two clamping arms 23; the rotary table 22 is arranged on the upper side of the second frame 21, and the rotary table 22 is rotatably connected to the second frame 21 to facilitate adjusting the position of the rotary table 22 relative to the second frame 21. The two clamping arms 23 are arranged on the right side of the rotary table 22, and the two clamping arms 23 are swingably connected to the rotary table 22 and move relatively to facilitate adjusting the position of the two clamping arms 23 relative to the rotary table 22 to clamp the cast product; the two clamping arms 23 arc-shaped approach or move away from the electric furnace part 121 as the rotary table 22 rotates, avoiding linear movement. Thus, based on the rotary table 22 and the two clamping arms 23, the distance between the rotary clamping assembly 20 and the electric furnace assembly 10 is reduced, further ensuring flexible position adjustment of the cast product in space, and then realizing the compact design of the double-station compact casting equipment 100, improving the space utilization rate of the double-station compact casting equipment 100, and improving the spatial layout effect of the double-station compact casting equipment 100.

[0042] The rotary table 22 includes a first rotating member 221, and the first rotating member 221 is rotatably connected to the second frame 21 and rotates along the axis of the first rotating member 221; the two clamping arms 23 are both arranged on the right side of the first rotating member 221 to facilitate adjusting the position of the first rotating member 221 relative to the second frame 21, so that the two clamping arms 23 can rotate in an arc, and further facilitating the two clamping arms 23 to arc-shaped approach or move away from the electric furnace part 121 as the first rotating member 221 rotates, avoiding linear movement. Thus, based on the first rotating member 221 and the two clamping arms 23, the distance between the rotary clamping assembly 20 and the electric furnace assembly 10 is reduced, further ensuring flexible position adjustment of the cast product in space, and then realizing the compact design of the double-station compact casting equipment 100, improving the space utilization rate of the double-station compact casting equipment 100, and improving the spatial layout effect of the double-station compact casting equipment 100.

[0043] Please refer to the appendix Figures 1 to 3 , the rotary clamping assembly 20 further includes a swing arm 24. The swing arm 24 is located between the first rotating member 221 and the two clamping arms 23. The swing arm 24 is swingably connected to the first rotating member 221 and swings in the up and down direction to facilitate adjusting the position of the swing arm 24 relative to the first rotating member 221; the two clamping arms 23 are connected to the swing arm 24 and move relative to the swing arm 24 to facilitate adjusting the moving position of the two clamping arms 23 relative to the swing arm 24, so that the two clamping arms 23 swing as the swing arm 24 swings, and further facilitating the two clamping arms 23 to move and swing relative to the first rotating member 221 to realize multi-directional adjustment of the two clamping arms 23.

[0044] A lifting member 25 is provided between the clamping arm 23 and the swing arm 24. The lifting member 25 is located between the clamping arm 23 and the swing arm 24. The fixed end of the lifting member 25 is connected to the swing arm 24, and the lifting end of the lifting member 25 is connected to the clamping arm 23, driving the clamping arm 23 to move up and down. Thus, the clamping arm 23 can move up and down relative to the swing arm 24 through the lifting member 25, facilitating the adjustment of the height position of the clamping arm 23 relative to the swing arm 24.

[0045] The clamping arm 23 is movably connected to the lifting member 25 to facilitate the adjustment of the position of the clamping arm 23 relative to the lifting member 25. The clamping ends of the two clamping arms 23 move in opposite directions and converge towards the cast product to clamp the cast product, enabling the cast product clamped by the clamping arm 23 to move up and down relative to the electric furnace part 121.

[0046] The turntable 22 further includes a first power member 222 and a first transmission module 223. The first power member 222 is connected to the second frame 21. The first transmission module 223 is located between the first power member 222 and the first rotating member 221. One end of the first transmission module 223 is connected to the output end of the first power member 222, and the other end of the first transmission module 223 is connected to the first rotating member 221, driving the first rotating member 221 to rotate. Thus, the power output by the first power member 222 is transmitted to the first rotating member 221 through the first transmission module 223, facilitating the rotation of the first rotating member 221 under the driving action of the first power member 222 to achieve the rotation effect of the first rotating member 221.

[0047] Optionally, the first power member 222 is a servo motor, a stepper motor, or a brushless motor; the first transmission module 223 is a gear transmission module, a synchronous belt transmission module, a reduction transmission model, or a sprocket transmission module. When the first transmission module 223 is a gear transmission module, the first transmission module 223 includes a first gear 2231 and a second gear 2232. The first gear 2231 is connected to the first power member 222 and rotates driven by the output end of the first power member 222. The second gear 2232 is connected to the rotating end of the first rotating member 221 and meshes with the first gear 2231, causing the first rotating member 221 to rotate driven by the first power member 222. Thus, the first power member 222 drives the first rotating member 221 to rotate through the first gear 2231 and the second gear 2232. Optionally, the tooth diameter of the first gear 2231 is smaller than that of the second gear 2232 to save costs.

[0048] The rotary table 22 further includes a second rotating member 224, a second power member 225, and a second transmission module 226. The second rotating member 224 is located between the first power member 222 and the second frame 21. The second rotating member 224 carries the first rotating member 221, the first power member 222, and the first transmission module 223. The second rotating member 224 is rotatably connected to the second frame 21 to facilitate adjusting the position of the second rotating member 224 relative to the second frame 21, so that the first rotating member 221, the first power member 222, and the first transmission module 223 can rotate as the second rotating member 224 rotates.

[0049] The second transmission module 226 is located between the second power member 225 and the second rotating member 224. One end of the second transmission module 226 is connected to the output end of the second power member 225, and the other end of the second transmission module 226 is connected to the second rotating member 224 and drives the second rotating member 224 to rotate, so that the power output by the second power member 225 can be transmitted to the second rotating member 224 through the second transmission module 226, thereby facilitating the second rotating member 224 to rotate under the driving action of the second power member 225 to achieve the rotation effect of the second rotating member 224. Optionally, the second power member 225 is a servo motor, a stepper motor, or a brushless motor; the second transmission module 226 is a gear transmission module, a synchronous belt transmission module, a reduction transmission model, or a sprocket transmission module.

[0050] The electric furnace part 121 is located at the corner of the electric furnace table 12 and is close to the second frame 21, so as to reduce the distance between the electric furnace part 121 and the second frame 21, thereby facilitating reducing the distance between the rotary clamping assembly 20 and the electric furnace assembly 10 based on the electric furnace part 121 and the second frame 21, further ensuring flexible position adjustment of the cast product in space, and further realizing the compact design of the double-station compact casting equipment 100, improving the space utilization rate of the double-station compact casting equipment 100, and improving the space layout effect of the double-station compact casting equipment 100.

[0051] Compared with the prior art, the beneficial effects of the present utility model are:

[0052] The utility model provides a double-station compact casting device 100. The electric furnace assembly 10 includes a first frame 11 and an electric furnace table 12. The electric furnace table 12 is located above the first frame 11. The electric furnace table 12 is provided with an electric furnace part 121, and the electric furnace part 121 is used for processing casting products. The rotary clamping assembly 20 is arranged on one side of the electric furnace assembly 10. The rotary clamping assembly 20 includes a second frame 21, a rotary table 22, and two clamping arms 23. The rotary table 22 is rotatably connected to the second frame 21, and the two clamping arms 23 are swingably connected to the rotary table 22 and move relatively to clamp the casting products. The two clamping arms 23 arc close to or away from the electric furnace part 121 as the rotary table 22 rotates, avoiding linear movement. Thus, based on the rotary table 22 and the two clamping arms 23, the distance between the rotary clamping assembly 20 and the electric furnace assembly 10 is reduced, ensuring flexible position adjustment of the casting products in space, achieving a compact design of the double-station compact casting device 100, improving the space utilization rate of the double-station compact casting device 100, and enhancing the space layout effect of the double-station compact casting device 100.

[0053] In the above embodiments, the descriptions of the various embodiments have their own emphases. For parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.

[0054] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more features.

[0055] Specific examples are used in this article to elaborate on the principles and implementation manners of the present application. The descriptions of the above embodiments are only used to help understand the method and its core idea of the present application. At the same time, for those skilled in the art, based on the idea of the present application, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation to the present application.

Claims

1. A double-station compact casting device, characterized in that: include: The electric furnace assembly comprises a first frame and an electric furnace platform, wherein the electric furnace platform is located above the first frame and is provided with an electric furnace part, wherein the electric furnace part is used for processing cast products; A rotary clamping assembly is arranged on one side of the electric furnace assembly; the rotary clamping assembly includes a second frame, a turntable, and two clamping arms; the turntable is rotatably connected to the second frame, and the two clamping arms are swingably connected to the turntable and move relatively to clamp the cast product; the two clamping arms move closer to or away from the electric furnace part in an arc shape as the turntable rotates.

2. The double-station compact casting equipment according to claim 1 is characterized in that: The turntable includes a first rotating member, which is rotatably connected to the second frame and rotates along an axis of the first rotating member; The two clamping arms are both arranged on one side of the first rotating member.

3. The double-station compact casting equipment according to claim 2 is characterized in that: The rotary clamping assembly further comprises a swing arm, the swing arm being located between the first rotating member and the two clamping arms, the swing arm being swingably connected to the first rotating member and swinging in an up-and-down direction; The two clamping arms are connected to the swing arm and move relative to the swing arm.

4. The double-station compact casting equipment according to claim 3 is characterized in that: A lifting member is provided between the clamping arm and the swing arm, the fixed end of the lifting member is connected to the swing arm, and the lifting end of the lifting member is connected to the clamping arm to drive the clamping arm to move up and down.

5. The double-station compact casting equipment according to claim 4, characterized in that: The clamping arms are movably connected to the lifting member, and the clamping ends of the two clamping arms move in opposite directions and converge toward the casting product to clamp the casting product.

6. The double-station compact casting equipment according to claim 2, characterized in that: The turntable further comprises a first power member and a first transmission module, wherein the first power member is connected to the second frame. The first transmission module is located between the first power member and the first rotating member. One end of the first transmission module is connected to the output end of the first power member, and the other end of the first transmission module is connected to the first rotating member to drive the first rotating member to rotate.

7. The double-station compact casting equipment according to claim 6, characterized in that: The first power element is a servo motor, a stepper motor or a brushless motor; The first transmission module is a gear transmission module, a synchronous belt transmission module, a reduction transmission module or a sprocket transmission module.

8. The double-station compact casting equipment according to claim 6, characterized in that: The turntable also includes a second rotating member, a second power member and a second transmission module. The second rotating member is located between the first power member and the second frame, and the second rotating member carries the first rotating member, the first power member and the first transmission module; The second rotating member is rotatably connected to the second frame; The second transmission module is located between the second power member and the second rotating member, one end of the second transmission module is connected to the output end of the second power member, and the other end of the second transmission module is connected to the second rotating member to drive the second rotating member to rotate.

9. The double-station compact casting equipment according to claim 8, characterized in that: The second power element is a servo motor, a stepper motor or a brushless motor; The second transmission module is a gear transmission module, a synchronous belt transmission module, a reduction transmission module or a sprocket transmission module.

10. The double-station compact casting equipment according to claim 1, characterized in that: The electric furnace part is located at the corner of the electric furnace platform and is close to the second frame.