Automobile door panel welding tool
By designing a car door panel welding tool including electric push rods, servo motors and threaded rods, the problems of low efficiency and unstable quality in the prior art are solved, automated removal and welding are realized, and production efficiency and quality stability are improved.
Patent Information
- Application Number
- CN202422149748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The existing automotive door panel welding tooling is low, and problems such as wire drawing, missing welding, and false welding are prone to occur during the welding process, resulting in reduced production efficiency and unstable quality.
A kind of automotive door panel welding tool is designed, including frame, welding components and workbench components, and the use of components such as electric push rods, servo motors and threaded rods to realize the automated door panel removal and welding process.
It improves the working efficiency of car door panel welding, reduces the moving in/out time of the movable seat, saves time and effort, and enhances production efficiency and quality stability.
Smart Images

Figure CN223012238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile door panel welding equipment, in particular to an automobile door panel welding tooling. Background Art
[0002] When manufacturing automobile door panels, manual welding guns are used for welding, which not only has low efficiency, but also often causes phenomena such as wire drawing, welding omission, false welding, and bulging on the product surface during the welding process, resulting in reduced production efficiency, long inspection process, unstable quality, and waste of manpower and material resources.
[0003] The Chinese utility model patent "An Automobile Door Panel Welding Tooling" with the application number 202323034177.7 discloses that "after welding is completed, the movable plate 11 and the limiting plate 12 move upward, the movable seat 3 is moved outward inside the sliding groove 2, the slider 22 moves inside the sliding groove 4, and when it moves to one end of the sliding groove 4, it is limited by the limiting block 5. Put the hand into the bottom of the movable seat 3, and push the door panel upward from the bottom of the opening 8, so that the door panel is removed from the inside of the groove 7, which is convenient for later material taking." Among them, first move the movable seat out of the sliding groove, and then manually push the door panel out of the groove. If continuing to work, the movable seat needs to be moved into the sliding groove again and aligned for limiting. The operation of removing the door panel is time-consuming and laborious, reducing work efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an automobile door panel welding tooling to solve the technical problems mentioned in the above background art.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automobile door panel welding tooling includes a frame, on which a welding component and a workbench component are arranged in a matching manner. The workbench component includes:
[0007] A movable seat is arranged in a first groove opened on the frame. A third groove for accommodating a door panel is opened on the movable seat. The shape of the third groove is adapted to the door panel. There is a cavity inside the movable seat, and second grooves are opened on both sides of the third groove on the movable seat;
[0008] A top plate is arranged in the third groove. The shape of the top plate is adapted to the third groove;
[0009] A second electric push rod is fixedly installed in the cavity. The push rod end of the second electric push rod passes through the movable seat and is fixedly connected to the top plate;
[0010] A push plate is slidably matched with the second groove;
[0011] A servo motor is fixedly installed on the movable seat;
[0012] The threaded rod is threadedly engaged with the push plate, and the end of the threaded rod is drivingly connected to the output shaft of the servo motor.
[0013] As a further description of the above technical solution:
[0014] A chute 1 connected to the groove 1 is provided on the frame. Iron sliders that are slidably engaged with the chute 1 are fixedly connected to both sides of the movable seat. An electromagnet connected to the iron slider is fixedly connected to the chute 1.
[0015] As a further description of the above technical solution:
[0016] The push plate is composed of a U-shaped plate and a cross plate. The U-shaped plate is arranged in the cavity, and the cross plate is arranged on the movable seat. The vertical ends on both sides of the U-shaped plate pass through the chute 2 and are fixedly connected to the cross plate. The cross plate is arranged between the bottom of the groove 2 and the top of the groove 3.
[0017] As a further description of the above technical solution:
[0018] A groove 2 is provided at the top of the movable seat, and the depth of the groove 2 is less than that of the groove 3.
[0019] As a further description of the above technical solution:
[0020] The welding assembly includes:
[0021] A limiting plate, on which a number of positioning components are provided;
[0022] A movable plate, on which a number of welding heads passing through the limiting plate are fixedly installed;
[0023] A pneumatic push rod, fixedly installed on the top of the frame, and the push rod end of the pneumatic push rod is fixedly connected to the movable plate;
[0024] Two groups of electric push rods 1 are arranged on both sides of the groove 1. The electric push rods 1 are fixed on the frame, and the push rod ends of the electric push rods 1 are fixedly connected to the limiting plate;
[0025] A number of guide posts are arranged around the pneumatic push rod. The guide posts are fixedly connected to the movable plate, and the top ends of the guide posts pass through the frame.
[0026] As a further description of the above technical solution:
[0027] The positioning component includes:
[0028] A fixed sleeve, fixedly connected to the bottom of the limiting plate;
[0029] A spring, arranged in the fixed sleeve, and one end of the spring is fixedly connected to the limiting plate;
[0030] A positioning post, arranged in the fixed sleeve, and the positioning post is fixedly connected to the other end of the spring.
[0031] In summary, due to the adoption of the above technical solution, the beneficial effects of the present utility model are as follows:
[0032] 1. In the present utility model, after the welding of the car door panel is completed, the push rod end of the electric push rod II pushes the top plate upward, pushing the car door panel out of the groove III. Then, the servo motor drives the threaded rod to rotate. According to the principle of screw drive, the push plate is driven to move closer to the car door panel, pushing the car door panel out of the movable seat by a certain distance, which is convenient for workers to take the car door panel. When taking the car door panel, the position of the movable seat remains fixed, saving the time for the movable seat to move in / out, saving time and effort, and improving work efficiency.
[0033] 2. In the present utility model, when the limiting plate drives the positioning component to move downward close to the car door panel, the positioning column abuts against the car door panel, and the spring is compressed. Under the pressure of the spring, the car door panel is limited and fixed, which is convenient for subsequent welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 Shows a three-dimensional structural schematic diagram of a car door panel welding tooling according to an embodiment of the present utility model;
[0035] Figure 2 Shows a partial structural schematic diagram of a frame according to an embodiment of the present utility model;
[0036] Figure 3 Shows a structural schematic diagram of a workbench assembly according to an embodiment of the present utility model;
[0037] Figure 4 Shows a connection schematic diagram of a limiting plate and a movable plate according to an embodiment of the present utility model.
[0038] Legend Explanation:
[0039] 1. Frame; 101. Groove I; 102. Slideway I; 2. Electric push rod I; 3. Limiting plate; 4. Movable plate; 5. Guide post; 6. Pneumatic push rod; 7. Workbench assembly; 71. Movable seat; 7101. Groove II; 7102. Groove III; 7103. Slideway II; 7104. Cavity; 72. Electric push rod II; 73. Top plate; 74. Servo motor; 75. Push plate; 76. Threaded rod; 77. Slide block; 8. Welding head; 9. Positioning component; 91. Fixed sleeve; 92. Spring; 93. Positioning column; 10. Electromagnet. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0041] Please refer to Figures 1-4 , the present invention provides a technical solution: an automobile door panel welding tooling, including a frame 1, on which a welding component and a workbench component 7 are arranged in a matching manner. The welding component includes a limit plate 3, a pneumatic push rod 6, an electric push rod 1 2, and a guide post 5. A number of positioning components 9 are arranged on the limit plate 3. A number of welding heads 8 passing through the limit plate 3 are fixedly installed on the movable plate 4. The pneumatic push rod 6 is fixedly installed on the top of the frame 1, and the push rod end of the pneumatic push rod 6 is fixedly connected to the movable plate 4. Two groups of electric push rods 1 2 are arranged on both sides of the groove 101. The electric push rod 1 2 is fixed on the frame 1, and the push rod end of the electric push rod 1 2 is fixedly connected to the limit plate 3. A number of guide posts 5 are arranged around the pneumatic push rod 6, and the guide posts 5 are fixedly connected to the movable plate 4. The top of the guide post 5 passes through the frame 1. The automobile door panel is placed in the groove 7102 of the movable seat 71. The push rod end of the electric push rod 1 2 drives the limit plate 3 and the positioning components 9 thereon to move downward. The positioning components 9 limit and fix the automobile door panel. After that, the push rod end of the pneumatic push rod 6 pushes the movable plate 4 and the welding heads 8 thereon to move downward. The welding heads 8 pass through the through holes on the limit plate 3, and the welding heads 8 contact the automobile door panel to weld the automobile door panel.
[0042] Among them, as Figure 4 shown, the positioning component 9 includes a fixed sleeve 91, a spring 92, and a positioning post 93. The fixed sleeve 91 is fixedly connected to the bottom of the limit plate 3. The spring 92 is arranged in the fixed sleeve 91. One end of the spring 92 is fixedly connected to the limit plate 3. The positioning post 93 is arranged in the fixed sleeve 91, and the positioning post 93 is fixedly connected to the other end of the spring 92. When the limit plate 4 drives the positioning component 9 to move downward close to the automobile door panel, the positioning post 93 abuts against the automobile door panel, and the spring 92 is compressed. Under the pressure of the spring 92, the automobile door panel is limited and fixed, which is convenient for subsequent welding.
[0043] Specifically, as Figure 3As shown in the figure, the workbench assembly 7 includes a movable seat 71, an electric push rod II 72, a top plate 73, a servo motor 74, a push plate 75, and a threaded rod 76. The movable seat 71 is arranged in a first groove 101 opened on the frame 1. A third groove 7102 for accommodating a car door panel is opened on the movable seat 71. The shape of the third groove 7102 is adapted to that of the car door panel. There is a cavity 7104 inside the movable seat 71. Second chutes 7103 are opened on the movable seat 71 on both sides of the third groove 7102. A second groove 7101 is opened at the top of the movable seat 71. The depth of the second groove 7101 is less than that of the third groove 7102. The top plate 73 is arranged in the third groove 7102. The shape of the top plate 73 is adapted to that of the third groove 7102. The electric push rod II 72 is fixedly installed in the cavity 7104. The push rod end of the electric push rod II 72 passes through the movable seat 71 and is fixedly connected to the top plate 73. The push plate 75 is slidably matched with the second chutes 7103. The push plate 75 is composed of a U-shaped plate and a cross plate. The U-shaped plate is arranged in the cavity 7104. The cross plate is arranged on the movable seat 71. The vertical ends on both sides of the U-shaped plate pass through the second chutes 7103 and are fixedly connected to the cross plate. The cross plate is arranged between the bottom of the second groove 7101 and the top of the third groove 7102, and the top of the cross plate is higher than the top of the third groove 7102. The servo motor 74 is fixedly installed on the movable seat 71. The threaded rod 76 is threadedly engaged with the push plate 75. The end of the threaded rod 76 is in transmission connection with the output shaft of the servo motor 74. After the welding of the car door panel is completed, the push rod end of the electric push rod II 72 pushes the top plate 73 to move upward, pushing the car door panel out of the third groove 7102. Then, the servo motor 74 drives the threaded rod 76 to rotate. According to the principle of screw transmission, the push plate 75 is driven to move close to the car door panel, pushing the car door panel out of the movable seat 71 by a certain distance, facilitating the worker to take the car door panel. Compared with the prior art, when taking the car door panel in this device, the position of the movable seat 71 remains unchanged, saving the time for the movable seat 71 to move in / out, saving time and effort, and improving work efficiency.
[0044] Specifically, as Figure 2 and Figure 3 shown in the figure, a first chute 102 connected to the first groove 101 is opened on the frame 1. Iron sliders 77 slidably matched with the first chute 102 are fixedly connected to both sides of the movable seat 71. An electromagnet 10 connected to the iron slider 77 is fixedly connected to the first chute 102. After the electromagnet 10 is energized, the slider 77 is fixed, and thus the movable seat 71 is fixed on the frame 1. After the electromagnet 10 is de-energized, the slider 77 loses its restraint, and the movable seat 71 can be removed from the first groove 101, facilitating the movable seat 71 adapted to car door panels of different shapes.
[0045] It should be noted that this device provides the required electrical energy for the electrical equipment used through an external power supply.
[0046] Working principle: When in use, different movable seats 71 are replaced according to the shape of the car door panel, so that the groove three 7102 on it matches the door panel to limit and install the door panel. After the movable seat 71 is installed in the groove one 101 through the slider 77, the electromagnet 10 is powered on. The electromagnet 10 is fixedly connected to the iron slider 77 to fix the movable seat 71 on the frame 1. Then, the car door panel is placed in the groove three 7102 of the movable seat 71. The push rod end of the electric push rod one 2 drives the limit plate 3 and the positioning component 9 on it to move downwards. The positioning component 9 limits and fixes the car door panel. Then, the push rod end of the pneumatic push rod 6 pushes the movable plate 4 and the welding head 8 on it to move downwards. The welding head 8 passes through the through hole on the limit plate 3, and the welding head 8 contacts the car door panel to weld the car door panel. After the welding of the car door panel is completed, the push rod end of the electric push rod two 72 pushes the top plate 73 to move upwards to push the car door panel out of the groove three 7102. Then, the servo motor 74 drives the threaded rod 76 to rotate. According to the principle of screw drive, the push plate 75 is driven to move close to the car door panel to push the car door panel out of the movable seat 71 by a certain distance, which is convenient for workers to take the car door panel. Compared with the prior art, when taking the car door panel, the position of the movable seat 71 remains fixed, saving the time for the movable seat 71 to move in / out, saving time and effort, and improving work efficiency.
[0047] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A vehicle door panel welding tool, comprising a frame (1), on which a matching welding assembly and a workbench assembly (7) are arranged, characterized in that: The workbench assembly (7) comprises: A movable seat (71) is arranged in a groove 1 (101) provided on the frame (1); a groove 3 (7102) for accommodating a door panel is provided on the movable seat (71); the shape of the groove 3 (7102) is adapted to the door panel; a cavity (7104) is provided inside the movable seat (71); and a sliding groove 2 (7103) is provided on the movable seat (71) and is arranged on both sides of the groove 3 (7102); A top plate (73), the top plate (73) is arranged in the groove three (7102), and the shape of the top plate (73) is adapted to the groove three (7102); The second electric push rod (72) is fixedly installed in the cavity (7104), and the push rod end of the second electric push rod (72) passes through the movable seat (71) and is fixedly connected to the top plate (73); The push plate (75) is slidably matched with the second slide groove (7103); A servo motor (74) is fixedly mounted on the movable seat (71); The threaded rod (76) is connected to the push plate (75) by screwing, and the end of the threaded rod (76) is drivingly connected to the output shaft of the servo motor (74).
2. The automobile door panel welding tool according to claim 1, characterized in that: The frame (1) is provided with a slide groove (102) connected to the groove (101), and iron sliders (77) slidably matched with the slide groove (102) are fixedly connected to both sides of the movable seat (71), and an electromagnet (10) connected to the iron slider (77) is fixedly connected to the slide groove (102).
3. The automobile door panel welding tool according to claim 2, characterized in that: The push plate (75) is composed of a U-shaped plate and a transverse plate. The U-shaped plate is arranged in the cavity (7104), and the transverse plate is arranged on the movable seat (71). The vertical ends on both sides of the U-shaped plate pass through the second slide groove (7103) and are fixedly connected to the transverse plate.
4. The automobile door panel welding tool according to claim 3, characterized in that: The top of the movable seat (71) is provided with a second groove (7101), the depth of the second groove (7101) is smaller than the third groove (7102), and the horizontal plate is arranged between the bottom of the second groove (7101) and the top of the third groove (7102).
5. The automobile door panel welding tool according to claim 1, characterized in that: The welding assembly comprises: A limit plate (3), wherein a plurality of positioning components (9) are arranged on the limit plate (3); A movable plate (4), on which a plurality of welding heads (8) passing through the limiting plate (3) are fixedly mounted; A pneumatic push rod (6), the pneumatic push rod (6) is fixedly mounted on the top of the frame (1), and a push rod end of the pneumatic push rod (6) is fixedly connected to the movable plate (4); Two sets of electric push rods (2) are arranged on both sides of the groove (101), the electric push rods (2) are fixed on the frame (1), and the push rod ends of the electric push rods (2) are fixedly connected to the limit plates (3); A plurality of guide posts (5) are arranged around the pneumatic push rod (6), the guide posts (5) are fixedly connected to the movable plate (4), and the top ends of the guide posts (5) pass through the frame (1).
6. The automobile door panel welding tool according to claim 5, characterized in that: The positioning component (9) comprises: A fixed sleeve (91) fixedly connected to the bottom of the limiting plate (3); A spring (92) is disposed in the fixing sleeve (91), and one end of the spring (92) is fixedly connected to the limiting plate (3); The positioning column (93) is disposed in the fixing sleeve (91), and the positioning column (93) is fixedly connected to the other end of the spring (92).
Citation Information
Patent Citations
Automobile door panel welding tool
CN221065012U