Tool for processing spacer iron

By designing a spaced iron processing tool set with rotation leveling function, the problem of the missing leveling function of the existing tool set when dealing with trapezoidal spaced iron is solved, and higher convenience of use and processing efficiency are achieved.

CN223012538UActive Publication Date: 2025-06-24JIYUAN ZHONGDA PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421969133.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing spaced iron processing tooling lacks leveling function when processing trapezoidal spaced iron, resulting in cumbersome processing process and inconvenient adjustment, affecting the convenience of use.

Method used

A tooling including a base plate and an adjustment component is designed, and the spacer iron seat is driven to rotate by driving the spacer iron seat to achieve leveling the upper surface of the trapezoidal spacer iron. The adjustment components include slide rails, slide seats, H-type connecting rods and connecting shafts. Through the cooperation of these components, the spacer iron seats can be rotated around the support shaft. After leveling, they are locked by T-shaped bolts to ensure the stability of the angle.

Benefits of technology

Through the rotary leveling function, the tooling simplifies the processing process of trapezoidal spaced iron, improves the convenience of use and processing efficiency, and solves the problem of cumbersome leveling operation of the existing tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for machining spacer iron. The tool comprises a bottom plate and an adjusting assembly. The left side of the upper surface of the bottom plate is provided with a supporting shaft, and the front and rear ends of the outer arc surface of the supporting shaft are rotationally connected with rotating holes in the front and rear sides of the left end of the spacing iron base; the adjusting assembly comprises a first sliding rail, a sliding base, an H-shaped connecting rod and a connecting shaft, the first sliding rail is arranged on the right side of the upper surface of the bottom plate, the upper end of the first sliding rail is slidably connected with the sliding base, the sliding base is rotationally connected with the H-shaped connecting rod through a pin shaft, and the connecting shaft is arranged at the upper right end of the H-shaped connecting rod and rotationally connected with a round hole in the right end of the spacing iron base; the adjusting assembly further comprises a lead screw, and the lead screw is rotationally connected to the interior of the first sliding rail through a bearing. In the using process of the tool for spacer iron machining, the spacer iron base can be driven to rotate through the driving assembly, then leveling of the upper surface of the trapezoidal spacer iron is facilitated, adjusting is convenient, and using convenience is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of spacer irons, in particular to a tooling for processing spacer irons. Background Technique

[0002] The use of turnout spacer irons is extremely common, and they can be found in almost every railway transportation system. By connecting and supporting turnout plates and sleepers, the turnout can be switched normally, ensuring that trains can switch smoothly and safely between different tracks. In order to ensure the smooth switching of the turnout, it must have precise dimensions and shapes, and its surface will be processed. During the processing, a tooling is used to fix the spacer iron. The existing tooling is generally clamped and fixed by a bench vice, which has good versatility and low usage cost. However, when processing trapezoidal spacer irons, it is necessary to ensure the horizontality of its upper surface, but the bench vice lacks a leveling function. Usually, pads are used below to ensure the leveling of the spacer iron. The leveling operation is cumbersome and not easy to adjust, thus affecting the convenience of using the spacer iron. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a tooling for processing spacer irons. During the use process, the spacer iron seat can be driven to rotate by a driving component, thereby facilitating the leveling of the upper surface of the trapezoidal spacer iron. The adjustment is convenient and the usability is good, which can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A tooling for processing spacer irons, including a bottom plate and an adjusting component;

[0005] Bottom plate: A support shaft is provided on the left side of the upper surface thereof, and the front and rear ends of the outer arc surface of the support shaft are rotationally connected with the rotation holes on the front and rear sides of the left end of the spacer iron seat;

[0006] Adjusting component: It includes a first slide rail, a slide seat, an H-shaped connecting rod and a connecting shaft. The first slide rail is arranged on the right side of the upper surface of the bottom plate. The upper end of the first slide rail is slidably connected with a slide seat. The slide seat is rotationally connected with an H-shaped connecting rod through a pin shaft. A connecting shaft is provided at the upper right end of the H-shaped connecting rod, and the connecting shaft is rotationally connected with the circular hole at the right end of the spacer iron seat. During the use process, the spacer iron seat can be driven to rotate by a driving component, thereby facilitating the leveling of the upper surface of the trapezoidal spacer iron. The adjustment is convenient and the usability is good.

[0007] Further, the adjusting component further includes a lead screw, the lead screw is rotationally connected to the inside of the first slide rail through a bearing, and the middle part of the slide seat is threadedly connected to the lead screw, which is convenient for controlling the movement of the slide seat.

[0008] Further, a hexagonal column is provided at the right end of the lead screw, which is convenient for controlling the rotation of the lead screw.

[0009] Further, a trapezoidal block is slidably connected to the right end inside the sliding seat. The rear end of the trapezoidal block is cooperatively arranged with the first slide rail. A T-shaped bolt is threadedly connected to the threaded hole on the front side of the sliding seat. The rear end of the T-shaped bolt is cooperatively arranged with the trapezoidal block, facilitating the locking of the sliding seat.

[0010] Further, a scale disk is provided at the left end of the front side of the spacer iron seat, and a pointer is provided on the front side of the support shaft. The pointer is cooperatively arranged with the scale disk, facilitating the determination of the angle of the spacer iron seat.

[0011] Further, symmetrically distributed second sliding seats are provided on the upper surface of the spacer iron seat. Symmetrically distributed clamping plates are slidably connected to the upper ends of the second sliding seats. A bidirectional lead screw is rotatably connected to the middle of each second sliding seat through a bearing. The clamping plates are threadedly connected to the vertically corresponding bidirectional lead screws, facilitating the fixation of the spacer iron.

[0012] Further, handles are slidably connected to the front ends of the bidirectional lead screws, facilitating the control of the rotation of the bidirectional lead screws.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The tooling for spacer iron processing has the following advantages:

[0014] When the upper and lower trapezoidal planes of the spacer iron are not parallel, place the small head on the right side. After clamping, use a wrench to hold the hexagonal column and rotate the lead screw. The lead screw drives the sliding seat to slide to the right along the first slide rail. The sliding seat drives the left end of the H-shaped connecting rod to move to the right. The H-shaped connecting rod is connected to the right end of the spacer iron seat through a connecting shaft. Furthermore, the H-shaped connecting rod will push the spacer iron seat to rotate around the support shaft through the connecting shaft. The spacer iron seat drives the second sliding seat and the scale disk to rotate synchronously. The second sliding seat drives the spacer iron to rotate synchronously through the clamping plate. At the same time, determine the rotation angle of the spacer iron seat according to the relative position of the pointer and the scale disk, thereby leveling the upper surface of the spacer iron. During the use process, the spacer iron seat can be driven to rotate through the driving component, thereby facilitating the leveling of the upper surface of the trapezoidal spacer iron. The adjustment is convenient and the usability is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is an enlarged structural diagram of part A of the present utility model;

[0017] Figure 3 is a sectional structural diagram of the adjustment component of the present utility model;

[0018] Figure 4 is an enlarged structural diagram of part B of the present utility model.

[0019] In the figure: 1 base plate, 2 support shaft, 3 spacer block, 4 adjustment assembly, 41 first slide rail, 42 slide block, 43 H-shaped connecting rod, 44 connecting shaft, 45 lead screw, 5 hexagonal column, 6 T-shaped bolt, 7 trapezoidal block, 8 second slide block, 9 clamping plate, 10 bidirectional lead screw, 11 handle, 12 dial, 13 pointer. Specific implementation manner

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-4 , this embodiment provides a technical solution: a tooling for spacer iron processing, including a base plate 1 and an adjustment assembly 4;

[0022] Base plate 1: A support shaft 2 is provided on the left side of its upper surface. The base plate 1 is installed on the working platform of the machine tool. The front and rear ends of the outer arc surface of the support shaft 2 are rotatably connected to the rotating holes on the front and rear sides of the left end of the spacer block 3. A dial 12 is provided at the left end of the front side of the spacer block 3. A pointer 13 is provided on the front side of the support shaft 2. The pointer 13 is cooperatively arranged with the dial 12. The spacer block 3 drives the second slide block 8 and the dial 12 to rotate synchronously. The second slide block 8 drives the spacer iron to rotate synchronously through the clamping plate 9. At the same time, the rotation angle of the spacer block 3 is determined according to the relative position between the pointer 13 and the dial 12. Symmetrically distributed second slide blocks 8 are provided on the upper surface of the spacer block 3. The upper ends of the second slide blocks 8 are all slidably connected with symmetrically distributed clamping plates 9. The middle parts of the second slide blocks 8 are all rotatably connected with bidirectional lead screws 10 through bearings. The clamping plates 9 are all threadedly connected to the vertically corresponding bidirectional lead screws 10. The front ends of the bidirectional lead screws 10 are all slidably connected with handles 11. Place the spacer iron on the upper surfaces of the two second slide blocks 8 and make the surfaces fit. Then rotate the bidirectional lead screw 10 through the handle 11. The bidirectional lead screw 10 drives the clamping plate 9 to move towards the center along the second slide block 8. Thus, the two vertically corresponding clamping plates 9 clamp the spacer iron centeringly. The four clamping plates 9 can clamp the two ends of the spacer iron. When the upper and lower planes of the spacer iron are trapezoidal and not parallel, place the small head on the right side;

[0023] Adjusting assembly 4: It includes slide rail 141, sliding seat 42, H-shaped connecting rod 43 and connecting shaft 44. Slide rail 141 is arranged on the right side of the upper surface of the bottom plate 1. The upper end of slide rail 141 is slidably connected with sliding seat 42. Sliding seat 42 is rotatably connected with H-shaped connecting rod 43 through a pin shaft. The right upper end of H-shaped connecting rod 43 is provided with connecting shaft 44. Connecting shaft 44 is rotatably connected with the circular hole at the right end of the spacer iron seat 3. The adjusting assembly 4 further includes lead screw 45. Lead screw 45 is rotatably connected inside slide rail 141 through a bearing. The middle part of sliding seat 42 is threadedly connected with lead screw 45. Lead screw 45 drives sliding seat 42 to slide rightward along slide rail 141. Sliding seat 42 drives the left end of H-shaped connecting rod 43 to move rightward. H-shaped connecting rod 43 is connected to the right end of spacer iron seat 3 through connecting shaft 44. H-shaped connecting rod 43 is inclined upward from left to right. Furthermore, H-shaped connecting rod 43 will push spacer iron seat 3 to rotate around support shaft 2 through connecting shaft 44. A hexagonal column 5 is provided at the right end of lead screw 45. After clamping, use a wrench to hold hexagonal column 5 and rotate lead screw 45. A trapezoidal block 7 is slidably connected to the right end inside sliding seat 42. The rear end of trapezoidal block 7 is arranged in cooperation with slide rail 141. A T-shaped bolt 6 is threadedly connected inside the threaded hole on the front side of sliding seat 42. The rear end of T-shaped bolt 6 is arranged in cooperation with trapezoidal block 7. After leveling, tighten T-shaped bolt 6. T-shaped bolt 6 drives trapezoidal block 7 to move backward. Trapezoidal block 7 presses slide rail 141 backward to lock sliding seat 42, ensuring the locking of the angle of spacer iron seat 3.

[0024] The working principle of a tooling for spacer iron processing provided by the present utility model is as follows: During use, install the bottom plate 1 on the working platform of the machine tool. Place the spacer iron on the upper surfaces of the two sliding seats 8. Make the surfaces fit. Then rotate the bidirectional lead screw 10 through the handle 11. Bidirectional lead screw 10 drives the clamping plates 9 to move towards the center along sliding seats 8. Furthermore, the two longitudinally corresponding clamping plates 9 will center and clamp the spacer iron. The four clamping plates 9 can clamp both ends of the spacer iron. When the upper and lower planes of the trapezoidal spacer iron are not parallel, place the small end on the right side. After clamping, use a wrench to hold hexagonal column 5 and rotate lead screw 45. Lead screw 45 drives sliding seat 42 to slide rightward along slide rail 141. Sliding seat 42 drives the left end of H-shaped connecting rod 43 to move rightward. H-shaped connecting rod 43 is connected to the right end of spacer iron seat 3 through connecting shaft 44. Furthermore, H-shaped connecting rod 43 will push spacer iron seat 3 to rotate around support shaft 2 through connecting shaft 44. Spacer iron seat 3 drives sliding seats 8 and the scale disk 12 to rotate synchronously. Sliding seats 8 drive the spacer iron to rotate synchronously through clamping plates 9. At the same time, determine the rotation angle of spacer iron seat 3 according to the relative position of the pointer 13 and the scale disk 12. Furthermore, level the upper surface of the spacer iron. After leveling, tighten T-shaped bolt 6. T-shaped bolt 6 drives trapezoidal block 7 to move backward. Trapezoidal block 7 presses slide rail 141 backward to lock sliding seat 42, ensuring the locking of the angle of spacer iron seat 3 and facilitating the processing of the upper surface of the spacer iron.

[0025] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A tool for spacer iron processing, characterized in that: It comprises a base plate (1) and an adjustment component (4); Bottom plate (1): A support shaft (2) is provided on the left side of its upper surface, and the front and rear ends of the outer arc surface of the support shaft (2) are rotatably connected to the rotating holes on the front and rear sides of the left end of the spacing iron seat (3); The adjustment component (4) comprises a slide rail (41), a slide seat (42), an H-shaped connecting rod (43) and a connecting shaft (44). The slide rail (41) is arranged on the right side of the upper surface of the base plate (1). The upper end of the slide rail (41) is slidably connected to the slide seat (42). The slide seat (42) is rotatably connected to the H-shaped connecting rod (43) via a pin shaft. The upper right end of the H-shaped connecting rod (43) is provided with a connecting shaft (44). The connecting shaft (44) is rotatably connected to the circular hole at the right end of the spacer iron seat (3).

2. A tool for spacer iron processing according to claim 1, characterized in that: The adjustment assembly (4) further comprises a screw rod (45), wherein the screw rod (45) is rotatably connected to the interior of the slide rail (41) via a bearing, and the middle portion of the slide seat (42) is threadedly connected to the screw rod (45).

3. A tool for spacer iron processing according to claim 2, characterized in that: A hexagonal column (5) is provided at the right end of the screw rod (45).

4. The tooling for spacer iron processing according to claim 1, characterized in that: The right end of the slide seat (42) is slidably connected to a trapezoidal block (7), the rear end of the trapezoidal block (7) is matched with the slide rail (41), the threaded hole on the front side of the slide seat (42) is threadedly connected to a T-shaped bolt (6), and the rear end of the T-shaped bolt (6) is matched with the trapezoidal block (7).

5. The tooling for spacer iron processing according to claim 1, characterized in that: A dial (12) is provided at the left end of the front side of the spacer iron seat (3), and a pointer (13) is provided on the front side of the support shaft (2). The pointer (13) is arranged in coordination with the dial (12).

6. The tooling for spacer iron processing according to claim 1, characterized in that: The upper surface of the spacer iron seat (3) is provided with a symmetrically distributed slide seat (8), the upper end of the slide seat (8) is slidably connected with a symmetrically distributed clamping plate (9), the middle part of the slide seat (8) is rotatably connected with a bidirectional screw rod (10) through a bearing, and the clamping plate (9) is threadedly connected with the vertically corresponding bidirectional screw rod (10).

7. A tool for spacer iron processing according to claim 6, characterized in that: The front end of the bidirectional screw rod (10) is slidably connected to a handle (11).