Rubber roller outer surface machining equipment

Abstract

The utility model provides rubber roller outer surface machining equipment which comprises a box body, a box door hinged to the front side face of the box body through hinges, a handle arranged on the front side face of the box door, an observation window further arranged on the front side face of the box door, a right sliding frame plate arranged in the box body in a sliding mode, and a polishing plate arranged in the sliding frame plate in a sliding mode. A connecting plate is arranged on the bottom wall of the box body, an electric driving unit for driving the grinding disc to move is arranged on the top wall of the box body, a driving mechanism for driving the sliding plate to move is arranged in the connecting plate, and a waste collecting mechanism is arranged on the right side of the box body. According to the rubber roller outer surface machining equipment, the waste collecting mechanism enables a worker to achieve automatic collection and treatment of waste particles without wearing protective equipment, operation inconvenience is reduced, operation efficiency is improved, frequent replacement of the protective equipment is not needed, maintenance cost is reduced, meanwhile, pollution to the workshop environment can be reduced, and the service life of the worker is prolonged. The working environment is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of rubber roller processing, and particularly relates to a rubber roller outer surface processing device. Background Art

[0002] A rubber roller is a key component commonly used in industries such as printing, papermaking, and plastic processing. It is usually made of rubber material and is used for processes such as transmission, coating, or embossing. Its surface smoothness and accuracy directly affect the quality of the final product and production efficiency. The rubber roller outer surface processing device is a mechanical device designed specifically to improve the surface quality and shape accuracy of the rubber roller. Such a device rotates the rubber roller through a precise drive system and cooperates with special grinding plates or grinding stones and other tools to grind and polish the outer surface of the rubber roller to ensure that the flatness and smoothness of its surface meet the usage requirements. The existing rubber roller outer surface processing device realizes the grinding and processing of the outer surface of the rubber roller by driving the rotation of the rubber roller on the clamping mechanism and cooperating with the grinding plate. However, when grinding the rubber roller, it will inevitably generate fine waste particles that fill the production workshop. Workers wear protective equipment to avoid inhaling the waste particles and causing damage to their bodies, which has the drawback of inconvenient operation.

[0003] For example, the utility model with the publication number CN217991895 U discloses one. In the patent solution, it does not set up a collection and treatment mechanism for the fine waste particles generated during the grinding and processing of the outer surface of the rubber roller. Workers need to wear protective equipment to protect their bodies. Wearing protective equipment will affect the work efficiency of the operators, reduce the operation flexibility, and need to be replaced regularly during long-term use, increasing the maintenance cost. At the same time, the waste particles generated by grinding the rubber roller are scattered in the workshop, which will cause environmental pollution and need to be cleaned regularly. Content of the Utility Model

[0004] In view of this, in view of the deficiencies of the prior art, the utility model provides a rubber roller outer surface processing device. The waste collection mechanism enables workers to automatically collect and treat the waste particles without wearing protective equipment, reducing the inconvenience of operation, improving the operation efficiency, and also eliminating the need to frequently replace the protective equipment, reducing the maintenance cost. At the same time, it can reduce the pollution of the workshop environment and improve the working environment.

[0005] To solve the above technical problems, the technical solution adopted by the present utility model is as follows: A rubber roll outer surface processing device, including a box body, the front side of the box body is hinged with a box door through a hinge, a handle is arranged on the front side of the box door, an observation window is also arranged on the front side of the box door, a sliding frame plate is slidably arranged inside the box body, a grinding plate is slidably arranged inside the sliding frame plate, a connecting plate is arranged on the bottom wall of the box body, two sliding plates are slidably arranged inside the connecting plate, fixing disks are rotatably arranged inside both of the two sliding plates through rotating columns, a first motor is arranged on the left side of the right sliding plate, the output shaft of the first motor is connected to the left end of the rotating column on the left side through a coupling, an electric driving unit for driving the grinding disk to move is arranged on the top wall of the box body, a driving mechanism for driving the sliding plate to move is arranged inside the connecting plate, a waste material collecting mechanism is arranged on the right side of the box body, a quick disassembly and assembly mechanism for quickly disassembling and assembling the grinding plate is arranged inside the sliding frame plate, the electric driving unit includes two electric push rods arranged on the top wall of the box body, the telescopic ends of the two electric push rods are connected to the upper end of a sliding frame plate, the driving mechanism includes two lead screws rotatably arranged inside the connecting plate, the thread directions of the two lead screws are opposite, a second motor is arranged on the bottom wall of the box body, the output shafts on the left and right sides of the second motor are respectively connected to the relative inner ends of the two lead screws through couplings, the waste material collecting mechanism includes a collecting box arranged on the right side of the box body, a filter box is slidably arranged inside the collecting box, a fan is arranged on the bottom wall of the box body, and the box body and the collecting box are communicated through a communicating shell.

[0006] As a further improvement of the present utility model, a support frame is arranged at the lower end of the box body.

[0007] As a further improvement of the present utility model, a control panel is arranged on the left side of the box body, and the first motor, the second motor, the electric push rods and the fan are all electrically connected to the control panel.

[0008] As a further improvement of the present utility model, the quick disassembly and assembly mechanism includes two locking columns slidably arranged inside the sliding frame plate, two locking holes inserted with the locking columns are opened inside the grinding plate, a pull plate is arranged between the front sides of the two locking columns, and a plurality of springs are arranged between the pull plate and the sliding frame plate, and the plurality of springs are respectively sleeved on the outer arc surfaces of the corresponding locking columns.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0010] First, open the box door through the handle. Then, place the rubber roller to be processed on the outer surface between the two fixed disks. Subsequently, control the motor two to run through the control panel. The output shaft drives the lead screws on both sides to rotate. Since the thread directions of the lead screws on both sides are opposite, the fixed disks on the sliding plates on both sides are driven to move closer to each other to clamp and fix the rubber roller. Then, close the box door through the handle. Immediately afterwards, control the motor one to run through the control panel. The output shaft drives the rubber roller between the two fixed disks on the rotating column to rotate. Immediately afterwards, control the electric push rod to run through the control panel. The telescopic end drives the grinding plate inside the sliding frame plate to move downward to grind the rubber roller and process its outer surface. Through the observation window, it is convenient for personnel to perform the above operations and can observe the grinding state of the rubber roller in real time, and can quickly and efficiently process the outer surfaces of rubber rollers of different lengths.

[0011] Second, control the fan to turn on through the control panel. The impeller rotates to generate suction, continuously sucking the waste particles generated by grinding from the connecting shell into the interior of the processing box and intercepting them through the filter box. Personnel can pull out the filter box from the interior of the box body to process the waste particles inside. The waste collection mechanism can automatically collect and process the waste particles without the need for personnel to wear protective equipment, reducing operational inconvenience, improving operational efficiency, and eliminating the need to frequently replace protective equipment, reducing maintenance costs. At the same time, it can reduce pollution to the workshop environment and improve the working environment.

[0012] Third, by pulling the pull plate, the locking column is removed from the inside of the locking hole on the grinding plate, and the worn grinding plate can be taken out. At this time, the spring is in a stretched state. Then, slide the new grinding plate into the inside of the sliding frame plate so that the locking hole inside it corresponds to the position of the locking column. Then, release the pull plate. At this time, the spring quickly rebounds to drive the locking column to insert into the inside of the locking hole to quickly disassemble and replace the grinding plate, which is convenient for personnel to use.

[0013] Fourth, the support frame can stably support the box body to stably support the rubber roller outer surface processing equipment, making the outer surface processing of the rubber roller more stable. Description of the Drawings

[0014] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0015] Figure 1 is the structural schematic diagram of the present utility model;

[0016] Figure 2 is the sectional structural schematic diagram of the box body of the present utility model;

[0017] Figure 3 is the front sectional structural schematic diagram of the box body of the present utility model;

[0018] Figure 4This is a schematic cross-sectional view of the quick disassembly and assembly mechanism of the present utility model.

[0019] In the figure: 101, box body; 102, box door; 103, control panel; 104, support frame; 105, connecting plate; 106, sliding plate; 107, motor 1; 108, lead screw; 109, motor 2; 110, sliding frame plate; 111, grinding plate; 112, electric push rod; 113, fixed disk; 201, collection box; 202, connecting shell; 203, fan; 204, filter box; 301, pull plate; 302, spring; 303, locking column. Specific embodiments

[0020] To better understand the present utility model, the content of the present utility model will be further clearly described below in conjunction with embodiments. However, the protection scope of the present utility model is not limited to the following embodiments. In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details.

[0021] Such as Figure 1 、 2, as shown in Figures 3 and 4, a processing device for the outer surface of a rubber roller includes a box body 101. The front side of the box body 101 is hinged with a box door 102 through a hinge. The front side of the box door 102 is provided with a handle, and an observation window is also provided on the front side of the box door 102. A right sliding frame plate 110 is slidably arranged inside the box body 101. A grinding plate 111 is slidably arranged inside the sliding frame plate 110. A connecting plate 105 is arranged on the bottom wall of the box body 101. Two sliding plates 106 are slidably arranged inside the connecting plate 105. Fixed disks 113 are rotatably arranged inside both of the two sliding plates 106 through rotating columns. A motor 107 is arranged on the left side of the right sliding plate 106. The output shaft of the motor 107 is connected to the left end of the rotating column on the left side through a coupling. An electric driving unit for driving the grinding disk to move is arranged on the top wall of the box body 101. A driving mechanism for driving the sliding plate 106 to move is arranged inside the connecting plate 105. A waste material collecting mechanism is arranged on the right side of the box body 101. A quick disassembly and assembly mechanism for quickly disassembling and assembling the grinding plate 111 is arranged inside the sliding frame plate 110. The electric driving unit includes two electric push rods 112 arranged on the top wall of the box body 101. The telescopic ends of the two electric push rods 112 are connected to the upper end of a sliding frame plate 110. The driving mechanism includes two lead screws 108 rotatably arranged inside the connecting plate 105. The thread directions of the two lead screws 108 are opposite. A motor 109 is arranged on the bottom wall of the box body 101. The output shafts on the left and right sides of the motor 109 are respectively connected to the relative inner ends of the two lead screws 108 through couplings. The quick disassembly and assembly mechanism includes two locking columns 303 slidably arranged inside the sliding frame plate 110. Two locking holes inserted with the locking columns 303 are opened inside the grinding plate 111. A pull plate 301 is arranged between the front sides of the two locking columns 303. A plurality of springs 302 are arranged between the pull plate 301 and the sliding frame plate 110. The plurality of springs 302 are respectively sleeved on the outer arc surfaces of the corresponding locking columns 303.

[0022] As Figure 1 , 2 shown, the waste material collecting mechanism includes a collecting box 201 arranged on the right side of the box body 101. A filter box 204 is slidably arranged inside the collecting box 201. A blower 203 is arranged on the bottom wall of the box body 101. The box body 101 and the collecting box 201 are communicated through a communicating shell 202.

[0023] As Figure 1 shown, a control panel 103 is arranged on the left side of the box body 101. The motor 107, the motor 109, the electric push rod 112, and the blower 203 are all electrically connected to the control panel 103.

[0024] Open the box door 102 through the handle. Then, place the rubber roller that needs outer surface treatment between the two fixed disks 113. Subsequently, control the operation of the second motor 109 to run through the control panel 103. The output shaft drives the lead screws 108 on both sides to rotate. Since the thread directions of the lead screws 108 on both sides are opposite, the fixed disks 113 on the sliding plates 106 on both sides are driven to move closer to each other to clamp and fix the rubber roller. Then, close the box door 102 through the handle. Immediately, control the operation of the first motor 107 to run through the control panel 103. The output shaft drives the rubber roller between the two fixed disks 113 on the rotating column to rotate. Immediately, control the operation of the electric push rod 112 to run through the control panel 103. The telescopic end drives the grinding plate 111 inside the sliding frame plate 110 to move downward to grind the rubber roller to process its outer surface. The observation window facilitates the above operations for personnel and can observe the grinding state of the rubber roller in real time.

[0025] When treating the surface of the rubber roller, control the opening of the blower 203 through the control panel 103. The impeller rotates to generate suction, continuously sucking the waste particles generated by grinding from the communication shell 202 into the interior of the treatment box and intercepting them through the filter box 204. Personnel can pull out the filter box 204 from the interior of the box body 101 to process the waste particles inside.

[0026] When the grinding plate 111 is worn and needs to be replaced, pull the pull plate 301 to make the locking column 303 leave the interior of the locking hole on the grinding plate 111, and the worn grinding plate 111 can be taken out. At this time, the spring 302 is in a stretched state. Then, slide the new grinding plate 111 into the interior of the sliding frame plate 110 so that the locking hole inside it corresponds to the position of the locking column 303. Then, release the pull plate 301. At this time, the spring 302 quickly rebounds to drive the locking column 303 to insert into the interior of the locking hole to achieve rapid disassembly and replacement of the grinding plate 111.

[0027] According to another embodiment of the present invention, as shown in Figure 1, a support frame 104 is provided at the lower end of the box body 101. The box body 101 can be stably supported through the support frame 104 to stably support the rubber roller outer surface processing equipment.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims

1. A rubber roller outer surface processing device, comprising a box (101), characterized in that: The front side of the box body (101) is hinged with a box door (102) through a hinge, the front side of the box door (102) is provided with a handle, and the front side of the box door (102) is also provided with an observation window. A right sliding frame plate (110) is slidably arranged inside the box body (101), and a grinding plate (111) is slidably arranged inside the sliding frame plate (110). A connecting plate (105) is arranged on the bottom wall of the box body (101), and two sliding plates (106) are slidably arranged inside the connecting plate (105), and the interiors of the two sliding plates (106) are both provided with fixed parts that are rotated by a rotating column. A fixed plate (113) is provided on the left side of the sliding plate (106) on the right side, and a motor 1 (107) is provided on the left side of the sliding plate (106) on the right side, and the output shaft of the motor 1 (107) is connected to the left end of the rotating column on the left side through a coupling, and an electric drive unit for driving the grinding plate to move is provided on the top wall of the box body (101), and a driving mechanism for driving the sliding plate (106) to move is provided inside the connecting plate (105), and a waste collection mechanism is provided on the right side of the box body (101), and a quick disassembly and assembly mechanism for quickly disassembling and assembling the grinding plate (111) is provided inside the sliding frame plate (110).

2. The rubber roller outer surface processing equipment according to claim 1, characterized in that: The electric drive unit comprises two electric push rods (112) arranged on the top wall of the box body (101), and the telescopic ends of the two electric push rods (112) are connected to the upper end of a sliding frame plate (110).

3. The rubber roller outer surface processing equipment according to claim 2, characterized in that: The driving mechanism comprises two screw rods (108) rotatably arranged inside the connecting plate (105), the screw threads of the two screw rods (108) being in opposite directions, a second motor (109) being arranged on the bottom wall of the box body (101), and the output shafts on the left and right sides of the second motor (109) being connected to the opposite inner ends of the two screw rods (108) through couplings respectively.

4. The equipment for processing the outer surface of a rubber roller according to claim 3, characterized in that: The waste collection mechanism comprises a collection box (201) arranged on the right side of the box body (101), a filter box (204) is slidably arranged inside the collection box (201), a fan (203) is arranged on the bottom wall of the box body (101), and the box body (101) and the collection box (201) are connected via a connecting shell (202).

5. The rubber roller outer surface processing equipment according to claim 1, characterized in that: The quick disassembly and assembly mechanism comprises two locking columns (303) slidably arranged inside the sliding frame plate (110); two locking holes plugged into the locking columns (303) are provided inside the grinding plate (111); a pulling plate (301) is arranged between the front side surfaces of the two locking columns (303); a plurality of springs (302) are arranged between the pulling plate (301) and the sliding frame plate (110); and the plurality of springs (302) are respectively sleeved on the outer arc surfaces of the corresponding locking columns (303).

6. The rubber roller outer surface processing equipment according to claim 1, characterized in that: A support frame (104) is provided at the lower end of the box body (101).

7. The equipment for processing the outer surface of a rubber roller according to claim 4, characterized in that: A control panel (103) is provided on the left side of the box body (101), and the motor 1 (107), the motor 2 (109), the electric push rod (112) and the fan (203) are all electrically connected to the control panel (103).

Images