Stamping and deburring device for lead plate of lead-acid storage battery
By designing a lead-acid battery lead plate stamping and deburring device including a deburring assembly, the problem of manual adjustment and grinding in the prior art is solved, automatic adjustment and efficient grinding are achieved, and work efficiency is improved.
Patent Information
- Application Number
- CN202421649596.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing lead-acid battery lead plate stamping and deburring device requires fixed grinding, and the fixed angle and grinding direction are adjusted according to different sizes, which increases the workload and reduces efficiency.
A stamping and burr removal device including a deburring assembly is designed. The device consists of a base, a U-shaped plate body, a hydraulic push rod, a U-shaped movable plate and a grinding mechanism. The U-shaped movable plate and a grinding mechanism are driven to move through the hydraulic push rod piston rod, adapting to lead-acid battery lead plates of different sizes, realizing automatic adjustment and grinding.
The device can be automatically adjusted and polished, reducing the workload of relevant personnel, improving work efficiency and simplifying the operation process.
Smart Images

Figure CN223012773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-acid batteries, in particular to a stamping and deburring device for lead plates of lead-acid batteries. Background Technique
[0002] A lead-acid battery (VRLA) is a storage battery whose electrodes are mainly made of lead and its oxides, and the electrolyte is a sulfuric acid solution. In the discharged state of the lead-acid battery, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; in the charged state, the main components of both the positive and negative electrodes are lead sulfate, and a deburring device is required to remove the burrs of the lead plate during the casting of the lead plate of the storage battery.
[0003] For the existing stamping and deburring device for lead plates of lead-acid batteries, it is usually necessary to fix it for grinding, and it is also necessary to adjust the fixing angle and grinding direction according to lead plates of lead-acid batteries with different sizes, thereby increasing the workload of relevant personnel and reducing work efficiency. Therefore, a stamping and deburring device for lead plates of lead-acid batteries is proposed. Summary of the Utility Model
[0004] In view of this, the embodiments of the utility model hope to provide a stamping and deburring device for lead plates of lead-acid batteries to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.
[0005] The technical solution of the embodiments of the utility model is realized as follows: A stamping and deburring device for lead plates of lead-acid batteries includes a deburring component. The deburring component includes a base, a U-shaped plate body, a hydraulic push rod, a U-shaped movable plate, and a grinding mechanism. Among them, a square through hole is formed on the upper surface of the base, and triangular plates are uniformly arranged on the inner wall of the square through hole; the U-shaped plate body is arranged on the upper surface of the base, and the hydraulic push rod is arranged on the upper surface of the U-shaped plate body; the U-shaped movable plate is slidably connected to the inner wall of the U-shaped plate body, and the piston rod of the hydraulic push rod penetrates the U-shaped plate body and is arranged on the upper surface of the U-shaped movable plate; the grinding mechanism is arranged on the inner wall of the U-shaped movable plate.
[0006] In some embodiments, the grinding mechanism includes a square movable plate, a first pulley, a servo motor, a grinding belt loop, a second pulley, a plurality of pressing members, a first U-shaped mounting bracket, and a plurality of first springs. Among them, the outer wall of the square movable plate is disposed on the inner wall of the U-shaped movable plate, and a first operation through groove and a second operation through groove are respectively formed on the outer wall of the square movable plate; both ends of the first pulley are rotatably connected to the inner wall of the second operation through groove, and the inner wall of the grinding belt loop is fitted to the outer wall of the first pulley; the servo motor is disposed on the outer wall of the square movable plate, and the output shaft of the servo motor penetrates the square movable plate and is disposed at one end of the first pulley; the outer wall of the first U-shaped mounting bracket is slidably connected to the inner wall of the first operation through groove, and both ends of the second pulley are rotatably connected to the inner wall of the first U-shaped mounting bracket, and the inner wall of the grinding belt loop is fitted to the outer wall of the second pulley; one ends of the plurality of first springs are uniformly disposed on the inner wall of the first operation through groove, and the other ends of the plurality of first springs are uniformly disposed on the outer wall of the first U-shaped mounting bracket; the plurality of pressing members are uniformly disposed on the square movable plate, and the plurality of pressing members are in contact with the grinding belt loop.
[0007] In some embodiments, the pressing member includes a guide roller, a second U-shaped mounting bracket, a plurality of movable rods, a semi-circular rod body, and a plurality of second springs. Among them, operation grooves are uniformly formed on the lower surface of the square movable plate, and circular through holes are formed on the inner top wall of the operation grooves; the plurality of movable rods sequentially pass through the corresponding operation grooves and the circular through holes and are disposed on the lower surface of the pressing member; the bottom ends of the plurality of movable rods are disposed on the upper surface of the second U-shaped mounting bracket, and both ends of the guide roller are rotatably connected to the inner wall of the second U-shaped mounting bracket, and the outer wall of the guide roller is in contact with the inner wall of the grinding belt loop; the top ends of the plurality of second springs are disposed on the inner top wall of the corresponding operation grooves, and the bottom ends of the plurality of second springs are disposed on the upper surface of the second U-shaped mounting bracket, and the plurality of second springs are sleeved on the outer walls of the movable rods; the upper surface of the semi-circular rod body is uniformly embedded with balls.
[0008] In some embodiments, first sliding grooves are uniformly formed on the inner wall of the U-shaped plate body, first sliding blocks are uniformly disposed on the outer wall of the U-shaped movable plate, and the outer walls of the first sliding blocks are slidably connected to the inner walls of the first sliding grooves.
[0009] In some embodiments, second sliding grooves are symmetrically formed on the inner wall of the first operation through groove, second sliding blocks are symmetrically disposed on the outer wall of the first U-shaped mounting bracket, and the outer walls of the second sliding blocks are slidably connected to the inner walls of the second sliding grooves.
[0010] In some embodiments, a placement rack is provided on the lower surface of the base, and a control panel is provided on the outer wall of the U-shaped plate body. The control panel is electrically connected to the hydraulic push rod and the servo motor through wires.
[0011] Due to the adoption of the above technical solutions in the embodiments of the present invention, it has the following advantages:
[0012] In the present invention, the piston rod of the hydraulic push rod drives the U-shaped movable plate to move downward, and the U-shaped movable plate drives the grinding mechanism to move downward, so that the grinding mechanism fits and deforms according to the size of the lead plate of the lead-acid battery, wraps the lead plate of the lead-acid battery, and then starts the grinding mechanism. The grinding mechanism can perform wrapping grinding on the lead plate of the lead-acid battery to remove burrs, thereby reducing the workload of relevant personnel and improving work efficiency.
[0013] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 is the structural diagram of the present invention;
[0016] Figure 2 is the rear structural diagram of the present invention;
[0017] Figure 3 is the present invention Figure 2 A-A side sectional structural diagram;
[0018] Figure 4 is the present invention Figure 3 B area enlarged structural diagram;
[0019] Figure 5 is the present invention Figure 2 C-C side sectional structural diagram;
[0020] Figure 6 is the present invention Figure 5 D area enlarged structural diagram.
[0021] Reference numerals: 1, deburring assembly; 2, first operation through slot; 3, square through hole; 4, triangular plate; 5, control panel; 6, placement rack; 7, first chute; 8, first slider; 9, ball; 10, base; 11, U-shaped plate body; 12, hydraulic push rod; 13, U-shaped movable plate; 14, grinding mechanism; 20, operation groove; 21, circular through hole; 22, second operation through slot; 23, second chute; 24, second slider; 140, square movable plate; 141, first pulley; 142, servo motor; 143, grinding belt loop; 144, second pulley; 145, pressing member; 146, first U-shaped mounting bracket; 147, first spring; 1450, guide roller; 1451, second U-shaped mounting bracket; 1452, movable rod; 1453, semi-circular rod body; 1454, second spring. Detailed implementation manners
[0022] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0023] It should be noted that terms such as "first", "second", "symmetric", "array", etc. are only used for the purpose of distinguishing descriptions and position descriptions, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "symmetric", etc. can explicitly or implicitly include one or more of such features; similarly, when certain features are not limited in quantity by words such as "two", "three", etc., it should be noted that such features also belong to explicitly or implicitly including one or more feature quantities;
[0024] In the present invention, unless otherwise clearly specified and defined, terms such as "installation", "connection", "fixation", etc. should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral molding; it can be a mechanical connection, a direct connection, a welding connection, or an indirect connection through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in combination with the drawings of the specification and specific circumstances.
[0025] The embodiments of the present invention will be described in detail below with reference to the drawings.
[0026] As Figures 1-6As shown in the figure, an embodiment of the present utility model provides a stamping and deburring device for lead plates of lead-acid batteries, including a deburring assembly 1. The deburring assembly 1 includes a base 10, a U-shaped plate body 11, a hydraulic push rod 12, a U-shaped movable plate 13, and a grinding mechanism 14. Among them, a square through hole 3 is provided on the upper surface of the base 10, and triangular plates 4 are uniformly arranged on the inner wall of the square through hole 3. The U-shaped plate body 11 is arranged on the upper surface of the base 10, and the hydraulic push rod 12 is arranged on the upper surface of the U-shaped plate body 11. The U-shaped movable plate 13 is slidably connected to the inner wall of the U-shaped plate body 11. The piston rod of the hydraulic push rod 12 penetrates through the U-shaped plate body 11 and is arranged on the upper surface of the U-shaped movable plate 13. The grinding mechanism 14 is arranged on the inner wall of the U-shaped movable plate 13.
[0027] In this embodiment, specifically, the grinding mechanism 14 includes a square movable plate 140, a first pulley 141, a servo motor 142, a grinding belt loop 143, a second pulley 144, a plurality of tightening members 145, a first U-shaped mounting bracket 146, and a plurality of first springs 147. Among them, the outer wall of the square movable plate 140 is disposed on the inner wall of the U-shaped movable plate 13, and the outer wall of the square movable plate 140 is respectively provided with a first operation through groove 2 and a second operation through groove 22. The two ends of the first pulley 141 are rotatably connected to the inner wall of the second operation through groove 22, and the inner wall of the grinding belt loop 143 is in contact with the outer wall of the first pulley 141. The servo motor 142 is disposed on the outer wall of the square movable plate 140. The output shaft of the servo motor 142 penetrates the square movable plate 140 and is disposed at one end of the first pulley 141. The outer wall of the first U-shaped mounting bracket 146 is slidably connected to the inner wall of the first operation through groove 2, and the two ends of the second pulley 144 are rotatably connected to the inner wall of the first U-shaped mounting bracket 146. The inner wall of the grinding belt loop 143 is in contact with the outer wall of the second pulley 144. One ends of the plurality of first springs 147 are uniformly disposed on the inner wall of the first operation through groove 2, and the other ends of the plurality of first springs 147 are uniformly disposed on the outer wall of the first U-shaped mounting bracket 146. The plurality of tightening members 145 are uniformly disposed on the square movable plate 140, and the plurality of tightening members 145 are in contact with the grinding belt loop 143. Through the above settings, the square movable plate 140 drives the grinding belt loop 143 to move downward and approach the lead plate of the lead-acid battery. Thereafter, according to the size of the lead plate of the lead-acid battery, the plurality of tightening members 145 tightly fit the grinding belt loop 143, so that the grinding belt loop 143 is tightly in contact with the lead plate of the lead-acid battery. When the grinding belt loop 143 deforms, the elastic potential energy of the first spring 147 is used to change the position of the first U-shaped mounting bracket 146. The first U-shaped mounting bracket 146 drives the second pulley 144 to change its position, which is used to change the position of the grinding belt loop 143. The output shaft of the servo motor 142 drives the first pulley 141 to rotate, and the first pulley 141 drives the grinding belt loop 143 to rotate on the second pulley 144 and the guide roller 1450 at the same time, so as to grind the lead plate of the lead-acid battery to remove burrs.
[0028] In this embodiment, specifically, the pressing member 145 includes a guiding roller 1450, a second U-shaped mounting bracket 1451, a plurality of movable rods 1452, a semi-circular rod body 1453 and a plurality of second springs 1454. Among them, operation grooves 20 are evenly formed on the lower surface of the square movable plate 140, and circular through holes 21 are formed on the inner top wall of the operation grooves 20. The plurality of movable rods 1452 sequentially pass through the corresponding operation grooves 20 and circular through holes 21 and are arranged on the lower surface of the pressing member 145. The bottom ends of the plurality of movable rods 1452 are arranged on the upper surface of the second U-shaped mounting bracket 1451. Both ends of the guiding roller 1450 are rotatably connected to the inner wall of the second U-shaped mounting bracket 1451. The outer wall of the guiding roller 1450 is in contact with the inner wall of the polishing belt loop 143. The top ends of the plurality of second springs 1454 are arranged on the inner top wall of the corresponding operation grooves 20, and the bottom ends of the plurality of second springs 1454 are arranged on the upper surface of the second U-shaped mounting bracket 1451. The plurality of second springs 1454 are sleeved on the outer walls of the movable rods 1452. A plurality of balls 9 are evenly embedded on the upper surface of the semi-circular rod body 1453. Through the above settings, the second springs 1454 are used to push the second U-shaped mounting bracket 1451 in the reverse direction, so that the guiding roller 1450 is in close contact with the polishing belt loop 143, so that the polishing belt loop 143 is in close contact with the lead-acid battery lead plate. Among them, the balls 9 are used to reduce the friction between the semi-circular rod body 1453 and the polishing belt loop 143, and the semi-circular rod body 1453 can also support the polishing belt loop 143.
[0029] In this embodiment, specifically, first chutes 7 are evenly formed on the inner wall of the U-shaped plate body 11, and first sliders 8 are evenly arranged on the outer wall of the U-shaped movable plate 13. The outer walls of the first sliders 8 are slidably connected to the inner walls of the first chutes 7. Through the above settings, the first sliders 8 slide in the first chutes 7, which can not only assist the U-shaped movable plate 13 to move, but also limit the position of the U-shaped movable plate 13.
[0030] In this embodiment, specifically, second chutes 23 are symmetrically formed on the inner wall of the first operation through slot 2, and second sliders 24 are symmetrically arranged on the outer wall of the first U-shaped mounting bracket 146. The outer walls of the second sliders 24 are slidably connected to the inner walls of the second chutes 23. Through the above settings, the second sliders 24 slide in the second chutes 23, which can not only assist the first U-shaped mounting bracket 146 to move, but also limit the position of the first U-shaped mounting bracket 146.
[0031] In this embodiment, specifically, a placement rack 6 is arranged on the lower surface of the base 10, and a control panel 5 is arranged on the outer wall of the U-shaped plate body 11. The control panel 5 is electrically connected to the hydraulic push rod 12 and the servo motor 142 through wires.
[0032] When the utility model is working: relevant personnel place the lead-acid battery lead plate on the triangular plate 4 on the base 10. After that, relevant personnel start the hydraulic push rod 12 through the control panel 5. The piston rod of the hydraulic push rod 12 drives the U-shaped movable plate 13 to move downward. The U-shaped movable plate 13 drives the square movable plate 140 to move downward. The square movable plate 140 drives the grinding belt loop 143 to move downward and approach the lead-acid battery lead plate. After that, according to the size of the lead-acid battery lead plate, the lead-acid battery lead plate squeezes the guide roller 1450 to move upward. The guide roller 1450 drives the movable rod 1452 to move upward through the second U-shaped mounting bracket 1451. The second spring 1454 is used to push the second U-shaped mounting bracket 1451 in the reverse direction, so that the guide roller 1450 is in close contact with the grinding belt loop 143, so that the grinding belt loop 143 is in close contact with the lead-acid battery lead plate. The ball 9 is used to reduce the friction between the semi-circular rod body 1453 and the grinding belt loop 143, and the semi-circular rod body 1453 can also support the grinding belt loop 143.
[0033] When the grinding belt loop 143 deforms, the elastic potential energy of the first spring 147 is used to change the position of the first U-shaped mounting bracket 146. The first U-shaped mounting bracket 146 drives the second pulley 144 to change its position, so as to change the position of the grinding belt loop 143.
[0034] After that, relevant personnel start the servo motor 142 through the control panel 5. The output shaft of the servo motor 142 drives the first pulley 141 to rotate. The first pulley 141 drives the grinding belt loop 143 to rotate on the second pulley 144 and the guide roller 1450 at the same time, so as to grind the burrs on the lead-acid battery lead plate. The removed burrs are discharged through the square through hole 3.
[0035] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions thereof, and these should all be covered by the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claimed rights.
Claims
1. A device for stamping and deburring lead plates of lead-acid batteries, comprising a deburring component (1), characterized in that: The deburring assembly (1) comprises a base (10), a U-shaped plate body (11), a hydraulic push rod (12), a U-shaped movable plate (13) and a grinding mechanism (14), wherein: A square through hole (3) is provided on the upper surface of the base (10), and triangular plates (4) are evenly arranged on the inner wall of the square through hole (3); The U-shaped plate body (11) is arranged on the upper surface of the base (10), and the hydraulic push rod (12) is arranged on the upper surface of the U-shaped plate body (11); The U-shaped movable plate (13) is slidably connected to the inner wall of the U-shaped plate body (11), and the piston rod of the hydraulic push rod (12) penetrates the U-shaped plate body (11) and is arranged on the upper surface of the U-shaped movable plate (13); The grinding mechanism (14) is arranged on the inner wall of the U-shaped movable plate (13).
2. The punching and deburring device for lead-acid battery lead plates according to claim 1, characterized in that: The grinding mechanism (14) comprises a square movable plate (140), a first pulley (141), a servo motor (142), a grinding belt ring (143), a second pulley (144), a plurality of tightening members (145), a first U-shaped mounting frame (146) and a plurality of first springs (147), wherein: The outer wall of the square movable plate (140) is arranged on the inner wall of the U-shaped movable plate (13), and the outer wall of the square movable plate (140) is respectively provided with a first operating through groove (2) and a second operating through groove (22); Both ends of the first belt pulley (141) are rotatably connected to the inner wall of the second operating slot (22), and the inner wall of the grinding belt ring (143) is in contact with the outer wall of the first belt pulley (141); The servo motor (142) is arranged on the outer wall of the square movable plate (140), and the output shaft of the servo motor (142) passes through the square movable plate (140) and is arranged on one end of the first pulley (141); The outer wall of the first U-shaped mounting frame (146) is slidably connected to the inner wall of the first operating slot (2), and both ends of the second pulley (144) are rotatably connected to the inner wall of the first U-shaped mounting frame (146), and the inner wall of the grinding belt ring (143) is attached to the outer wall of the second pulley (144); One ends of a plurality of the first springs (147) are evenly arranged on the inner wall of the first operating slot (2), and the other ends of a plurality of the first springs (147) are evenly arranged on the outer wall of the first U-shaped mounting frame (146); A plurality of the tightening members (145) are evenly arranged on the square movable plate (140), and a plurality of the tightening members (145) are in close contact with the grinding belt loop (143).
3. The punching and deburring device for lead-acid battery lead plates according to claim 2, characterized in that: The tightening member (145) comprises a guide roller (1450), a second U-shaped mounting frame (1451), a plurality of movable rods (1452), a semicircular rod body (1453) and a plurality of second springs (1454), wherein: The lower surface of the square movable plate (140) is evenly provided with operating grooves (20), and the inner top wall of the operating groove (20) is provided with a circular through hole (21); A plurality of movable rods (1452) sequentially pass through the corresponding operating grooves (20) and the circular through holes (21) and are arranged on the lower surface of the tightening member (145); The bottom ends of the plurality of movable rods (1452) are arranged on the upper surface of the second U-shaped mounting frame (1451), and the two ends of the guide roller (1450) are rotatably connected to the inner wall of the second U-shaped mounting frame (1451), and the outer wall of the guide roller (1450) is in contact with the inner wall of the grinding belt loop (143); The top ends of a plurality of the second springs (1454) are arranged on the inner top wall corresponding to the operating groove (20), and the bottom ends of a plurality of the second springs (1454) are arranged on the upper surface of the second U-shaped mounting frame (1451), and a plurality of the second springs (1454) are sleeved on the outer wall of the movable rod (1452); The upper surface of the semicircular rod body (1453) is evenly embedded with balls (9).
4. The punching and deburring device for lead-acid battery lead plates according to claim 1, characterized in that: The inner wall of the U-shaped plate body (11) is evenly provided with first sliding grooves (7), and the outer wall of the U-shaped movable plate (13) is evenly provided with first sliding blocks (8), and the outer wall of the first sliding block (8) is slidably connected to the inner wall of the first sliding groove (7).
5. The punching and deburring device for lead-acid battery lead plates according to claim 2, characterized in that: The inner wall of the first operating slot (2) is symmetrically provided with a second slide slot (23), the outer wall of the first U-shaped mounting frame (146) is symmetrically provided with a second slider (24), and the outer wall of the second slider (24) is slidably connected to the inner wall of the second slide slot (23).
6. The punching and deburring device for lead-acid battery lead plates according to claim 2, characterized in that: A placement rack (6) is provided on the lower surface of the base (10), and a control panel (5) is provided on the outer wall of the U-shaped plate body (11). The control panel (5) is electrically connected to the hydraulic push rod (12) and the servo motor (142) through electric wires.