Cutting structure for production of non-conductive anti-explosion coating mirror surface material

By designing an automatic breaking structure for cutting mirror material, using components such as suction cups and telescopic plates, the safety risks caused by manual breaking in the prior art are solved, and safe automatic cutting of mirror material is achieved.

CN223013303UActive Publication Date: 2025-06-24NANJING EXCELLENT ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421921789.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-24
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing mirror material cutting technology requires manual breaking of the mirror material, which can easily cause operator injury when dealing with larger or hard materials.

Method used

A cutting structure for the production of non-conductive explosion-proof coating mirror material was designed, and the mirror material was fixed by a suction cup, and the fracture of the mirror material was automatically completed through the cooperation of the telescopic plate and the top plate.

Benefits of technology

The automatic breaking of mirror materials is achieved, operating safety is improved, and safety risks brought about by manual breaking are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting structure for production of a non-conductive anti-explosion coating mirror surface material, belongs to the technical field of mirror surface material cutting, and aims to solve the problem that an operator is easily injured when a larger or harder mirror surface material is treated due to the fact that the mirror surface material needs to be broken manually during cutting to the end of the existing mirror surface material. According to the mirror surface material cutting device, a mirror surface material is adsorbed and fixed through the suction cups, then after the mirror surface material is preliminarily cut, the mirror surface material can reach the bent position of the conveying belt along with conveying of the conveying belt, and when the mirror surface material reaches the bent position, the top plate located on the lower surface of the mirror surface material can make contact with the lower surface of the mirror surface material; and at the moment, the mirror surface material can be broken off when the top plate and the conveying belt are bent to be located on the fixing column, and the effect that the mirror surface material can be automatically broken off when being cut is achieved, so that the safety of workers is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of mirror material cutting, in particular to a cutting structure for producing non-conductive explosion-proof coated mirror materials. Background Technique

[0002] Mirror material cutting is a precise processing technology, mainly used to cut mirror glass or reflective materials with special coatings into specific shapes and sizes according to design requirements. This process not only requires extremely high precision to ensure that the edges of the cut mirror are flat, smooth, and without obvious defects, but also needs to consider the physical properties of the material, such as hardness and brittleness, to avoid cracks or damage during the cutting process. In addition, a professional cooling system is required during the cutting process to reduce the temperature of the cutting area and prevent the material from deforming or being damaged due to heat influence. However, in the existing mirror material cutting, the mirror material is placed on the conveyor belt and then preliminarily cut, leaving a deep scratch on the surface of the mirror material. Finally, the mirror material is broken manually to complete the entire mirror cutting process, resulting in the problem that it is easy to injure the operator when dealing with larger or harder mirror materials. Content of the Utility Model

[0003] The purpose of the utility model is to provide a cutting structure for producing non-conductive explosion-proof coated mirror materials. By using this device for work, the problem that in the existing mirror material cutting, it is finally necessary to break the mirror material manually, resulting in the problem that it is easy to injure the operator when dealing with larger or harder mirror materials is solved.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A cutting structure for producing non-conductive explosion-proof coated mirror materials, including a machine base, an inner wall of the machine base is fixedly installed with a conveying component for conveying mirror materials, and an upper surface of the machine base is fixedly installed with a processing frame;

[0005] The conveying component includes side plates fixedly installed on the inner wall of the machine base, a driving rod fixedly installed on the inner wall of the side plates, a conveyor belt sleeved on the outer surface of the driving rod, a water leakage groove opened on the upper surface of the conveyor belt, a motor fixedly installed on one side of the side plates, one end of the driving rod is connected to the output end of the motor, a fixing column fixedly installed on the upper surface of the conveyor belt, a suction cup fixedly installed on the upper surface of the fixing column, a rectangular plate fixedly installed on the outer surface of the fixing column, a disc fixedly installed on the inner wall of the rectangular plate, a cylinder fixedly installed on the inner wall of the disc, a trapezoidal block A fixedly installed on the outer surface of the cylinder, a rotating ring movably installed on one side of the disc, a telescopic plate fixedly installed on the outer surface of the rotating ring, and a top plate movably connected inside the telescopic plate.

[0006] Preferably, a convex groove is formed on one side of the telescopic plate, an arc groove is formed on the rotating ring, the arc groove communicates with the convex groove, a tension spring is fixedly installed on the inner wall of the convex groove, one end of the tension spring is fixedly installed with a bottom plate, one side of the bottom plate is fixedly installed with a connecting plate, one side of the connecting plate is fixedly installed with a trapezoidal block B, the trapezoidal block B is arranged opposite to the trapezoidal block A, one end of the telescopic plate is fixedly installed with a cross bar, a round hole is formed in the inner wall of one end of the telescopic plate, a top spring is fixedly installed on the inner wall of the round hole, and one end of the top spring is fixedly installed with a top rod.

[0007] Preferably, rod grooves are formed on both sides of the top plate, the rod grooves communicate with the cross bar, and a plurality of adjustment holes are formed on both sides of the top plate, and the adjustment holes are adapted to the top rods.

[0008] Preferably, a cavity is formed on one side of the machine base, the inner wall of the cavity is fixedly connected to one side of the motor, a cavity is formed on one side of the machine base, the inner wall of the cavity is fixedly connected to one side of the motor, a T-shaped groove is formed on one side of the machine base, a collecting plate is movably installed inside the machine base, a T-shaped block is fixedly installed on the lower surface of the collecting plate, the T-shaped block is adapted to the T-shaped groove, and a feeding port is formed on the upper surface of the machine base.

[0009] Preferably, a through groove is formed on the upper surface of the processing frame, the through groove is adapted to the feeding port, a water tank is fixedly installed on the upper surface of the processing frame, a storage groove is formed on the inner wall of the through groove, an electric telescopic rod is fixedly installed on the inner wall of the storage groove, one end of the electric telescopic rod is fixedly installed with a moving plate, and guide rails are fixedly installed at the bottom and top of the storage groove.

[0010] Preferably, a motor is fixedly installed on the inner wall of the moving plate, a threaded rod is fixedly installed at the output end of the motor, a cutting knife is sleeved on the outer surface of the threaded rod, a sleeve ring is fixedly installed on one side of the cutting knife, a rotating rod is fixedly installed on one side of the moving plate, and a roller is rotatably connected to one side of the rotating rod.

[0011] Preferably, a hose is fixedly installed on one side of the water tank, a water spraying hard pipe is fixedly installed at one end of the hose, and the inner wall of the sleeve ring is fixedly installed with the outer surface of the water spraying hard pipe.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The utility model provides a cutting structure for producing non-conductive explosion-proof coated mirror materials. When the mirror material needs to be cut, after the mirror material is placed on the surface of the suction cup, the length of each group of telescopic plates and the rotation angle of the top plate and the rotating ring are adjusted according to the cutting distance and thickness, and then the mirror material can be cut. After the cutting of the mirror material is completed, the conveyor belt will bring the mirror material to the bending position, and with the rotation of the fixed column, the top plate will contact the lower surface of the mirror material. Because the top plate and the scratch of the preliminary cutting are aligned in advance, when the mirror material is supported by the top plate at the bending position, as the conveyor belt continues to move, the mirror material will be broken, and finally when the mirror material conveyor belt is at the second bending position, it can be removed manually, so that when the mirror material is cut, it can be automatically broken to ensure the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is an overall cross-sectional schematic diagram of the utility model;

[0016] Figure 3 It is a cross-sectional schematic diagram of the machine base and the processing frame of the utility model;

[0017] Figure 4 It is a schematic diagram of the conveying component of the utility model;

[0018] Figure 5 It is a schematic diagram of a fixed column of the utility model;

[0019] Figure 6 It is a cross-sectional schematic diagram of the rotating ring, telescopic plate and top plate of the utility model;

[0020] Figure 7 It is a partial cross-sectional schematic diagram of the telescopic plate of the utility model;

[0021] Figure 8 It is a schematic diagram of the top plate of the utility model.

[0022] In the figure: 1. Machine base; 11. Collection plate; 12. T-shaped groove; 13. T-shaped block; 14. Feeding port; 15. Cavity; 2. Conveyor assembly; 21. Side plate; 22. Conveyor belt; 23. Fixed column; 231. Suction cup; 232. Rectangular plate; 233. Rotating ring; 234. Telescopic plate; 2341. Convex groove; 2342. Tension spring; 2343. Bottom plate; 2344. Connecting plate; 2345. Trapezoidal block B; 2346. Cross bar; 2347. Round hole; 2348. Top spring; 2349. Thumb rod; 235. Top plate; 2351. Rod groove; 2352. Adjusting hole; 236. Disc; 2361. Cylinder; 2362. Trapezoidal block A; 24. Leakage trough; 25. Motor; 26. Driving rod; 3. Processing frame; 31. Through groove; 32. Water tank; 321. Hose; 322. Spraying hard pipe; 33. Moving plate; 331. Motor; 332. Threaded rod; 333. Cutting knife; 334. Collar; 335. Roller; 34. Storage groove; 35. Electric telescopic rod; 36. Guide rail. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] To further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.

[0025] Combined with Figure 1 , a cutting structure for producing a non-conductive explosion-proof coated mirror material, including a machine base 1, a conveyor assembly 2 for conveying the mirror material is fixedly installed on the inner wall of the machine base 1, and a processing frame 3 is fixedly installed on the upper surface of the machine base 1.

[0026] The present invention will be further described below in conjunction with the embodiments.

[0027] Please refer to Figures 1-8, the conveying assembly 2 includes a side plate 21 fixedly installed on the inner wall of the machine base 1, a driving rod 26 fixedly installed on the inner wall of the side plate 21, a conveyor belt 22 sleeved on the outer surface of the driving rod 26, a water leakage groove 24 opened on the upper surface of the conveyor belt 22, a motor 25 fixedly installed on one side of the side plate 21, one end of the driving rod 26 is connected to the output end of the motor 25, a fixing column 23 fixedly installed on the upper surface of the conveyor belt 22, a suction cup 231 fixedly installed on the upper surface of the fixing column 23, a rectangular plate 232 fixedly installed on the outer surface of the fixing column 23, a disc 236 fixedly installed on the inner wall of the rectangular plate 232, a cylinder 2361 fixedly installed on the inner wall of the disc 236, a trapezoidal block A 2362 fixedly installed on the outer surface of the cylinder 2361, a rotating ring 233 movably installed on one side of the disc 236, a telescopic plate 234 fixedly installed on the outer surface of the rotating ring 233, a top plate 235 movably connected inside the telescopic plate 234. The mirror material can be fixed by the suction cup 231, and the preliminarily cut mirror material can be broken by the top plate 235.

[0028] A convex groove 2341 is opened on one side of the telescopic plate 234, an arc groove is opened on the rotating ring 233, and the arc groove communicates with the convex groove 2341. A tension spring 2342 is fixedly installed on the inner wall of the convex groove 2341, one end of the tension spring 2342 is fixedly installed with a bottom plate 2343, a connecting plate 2344 is fixedly installed on one side of the bottom plate 2343, a trapezoidal block B 2345 is fixedly installed on one side of the connecting plate 2344, the trapezoidal block B 2345 is arranged opposite to the trapezoidal block A 2362, a cross bar 2346 is fixedly installed at one end of the telescopic plate 234, a round hole 2347 is opened on the inner wall at one end of the telescopic plate 234, a top spring 2348 is fixedly installed on the inner wall of the round hole 2347, and a top rod 2349 is fixedly installed at one end of the top spring 2348. The telescopic plate 234 can be fixed by the connecting plate 2344.

[0029] Rod grooves 2351 are opened on both sides of the top plate 235, the rod grooves 2351 are adapted to the cross bar 2346, and a plurality of groups of adjustment holes 2352 are opened on both sides of the top plate 235, the adjustment holes 2352 are adapted to the top rod 2349. The top plate 235 can be fixed through the adjustment holes 2352, so as to facilitate the subsequent breaking of the mirror.

[0030] A cavity 15 is opened on one side of the machine base 1, the inner wall of the cavity 15 is fixedly connected to one side of the motor 25, a T-shaped groove 12 is opened on one side of the machine base 1, a collecting plate 11 is movably installed inside the machine base 1, a T-shaped block 13 is fixedly installed on the lower surface of the collecting plate 11, the T-shaped block 13 is adapted to the T-shaped groove 12, and a feeding port 14 is opened on the upper surface of the machine base 1. The sprayed water and impurities can be collected by the collecting plate 11.

[0031] A through groove 31 is formed on the upper surface of the processing frame 3. The through groove 31 is adapted to the feeding port 14. A water tank 32 is fixedly installed on the upper surface of the processing frame 3. A storage groove 34 is formed on the inner wall of the through groove 31. An electric telescopic rod 35 is fixedly installed on the inner wall of the storage groove 34. One end of the electric telescopic rod 35 is fixedly installed with a moving plate 33. Guide rails 36 are fixedly installed at the bottom and top of the storage groove 34. The mirror material can be installed through the through groove 31 and the feeding port 14.

[0032] A motor 331 is fixedly installed on the inner wall of the moving plate 33. The output end of the motor 331 is fixedly installed with a threaded rod 332. A cutting knife 333 is sleeved on the outer surface of the threaded rod 332. A collar 334 is fixedly installed on one side of the cutting knife 333. A rotating rod is fixedly installed on one side of the moving plate 33. A roller 335 is rotatably connected to one side of the rotating rod. The mirror material can be initially cut by the cutting knife 333.

[0033] A hose 321 is fixedly installed on one side of the water tank 32. One end of the hose 321 is fixedly installed with a water spraying hard pipe 322. The inner wall of the collar 334 is fixedly installed with the outer surface of the water spraying hard pipe 322. The cutting knife 333 during work can be cooled and the impurities during cutting can be washed by the water spraying hard pipe 322.

[0034] Working principle: When cutting the mirror material, put the mirror material into the surface of the suction cup 231 through the through groove 31 and the feed port 14, and press the mirror material to allow the suction cup 231 to firmly adsorb the mirror material, and then adjust the length of each set of telescopic plates 234 and the rotation angle of the top plate 235 and the rotating ring 233 according to the cutting distance and thickness, and then start the electric telescopic rod 35 and the motor 331 to allow the cutting knife 333 to cut on the surface of the mirror material, so that there is a deeper scratch on the surface of the mirror material. As the cutting knife 333 cuts, the water tank 32 draws the liquid inside into the water spray pipe 322, and finally sprays it to the tangent point between the cutting knife 333 and the mirror material, so as to cool the cutting knife 333 and discharge the dust generated by the cutting. When the cutting of the entire mirror material is completed, the motor 25 can be started to allow the conveyor The belt 22 moves with the mirror material. When the mirror material moves to the bend of the conveyor belt 22, as the fixed column 23 gradually rotates, the top plate 235 will contact the lower surface of the mirror material. At this time, the top plate 235 and the scratch on the upper surface of the mirror material are on the same vertical line. Since the top plate 235 is fixed by the top rod 2349 and the telescopic plate 234 is supported by the trapezoidal block A2362, the top plate 235 will be in a straight state. Then, the initially bent mirror material is broken by the conveyor belt 22 and the top plate 235, and then the mirror material will continue to be conveyed to the bottom of the feed port 14. At this time, the mirror material added later is being cut, and the liquid passing through the leakage trough 24 will clean the mirror material again, and finally it is removed manually, so that when the mirror material is cut, it can be automatically broken to ensure the safety of the staff.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting structure for producing non-conductive explosion-proof coated mirror material, comprising a machine base (1), characterized in that: A conveying assembly (2) for conveying mirror material is fixedly mounted on the inner wall of the machine base (1), and a processing frame (3) is fixedly mounted on the upper surface of the machine base (1); The conveying assembly (2) comprises a side plate (21) fixedly mounted on the inner wall of the base (1), a driving rod (26) fixedly mounted on the inner wall of the side plate (21), a conveying belt (22) sleeved on the outer surface of the driving rod (26), a water leakage groove (24) provided on the upper surface of the conveying belt (22), a motor (25) fixedly mounted on one side of the side plate (21), one end of the driving rod (26) being connected to the output end of the motor (25), a fixing column (23) fixedly mounted on the upper surface of the conveying belt (22), and the upper surface of the fixing column (23) being fixed A suction cup (231) is installed, a rectangular plate (232) is fixedly installed on the outer surface of the fixed column (23), a disc (236) is fixedly installed on the inner wall of the rectangular plate (232), a cylinder (2361) is fixedly installed on the inner wall of the disc (236), a trapezoidal block A (2362) is fixedly installed on the outer surface of the cylinder (2361), a rotating ring (233) is movably installed on one side of the disc (236), a telescopic plate (234) is fixedly installed on the outer surface of the rotating ring (233), and a top plate (235) is movably connected inside the telescopic plate (234).

2. A cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 1, characterized in that: A convex groove (2341) is formed on one side of the telescopic plate (234), an arc groove is formed on the rotating ring (233), the arc groove is connected to the convex groove (2341), a tension spring (2342) is fixedly installed on the inner wall of the convex groove (2341), a bottom plate (2343) is fixedly installed on one end of the tension spring (2342), a connecting plate (2344) is fixedly installed on one side of the bottom plate (2343), and the connecting plate (2344) is fixedly installed on one side of the bottom plate (2343). A trapezoidal block B (2345) is fixedly installed on the side, and the trapezoidal block B (2345) is arranged opposite to the trapezoidal block A (2362). A cross bar (2346) is fixedly installed on one end of the telescopic plate (234). A circular hole (2347) is opened on the inner wall of one end of the telescopic plate (234). A top spring (2348) is fixedly installed on the inner wall of the circular hole (2347), and a top rod (2349) is fixedly installed on one end of the top spring (2348).

3. A cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 2, characterized in that: Rod grooves (2351) are provided on both sides of the top plate (235), and the rod grooves (2351) and the cross bars (2346) are provided. Multiple groups of adjustment holes (2352) are provided on both sides of the top plate (235), and the adjustment holes (2352) are matched with the top bars (2349).

4. The cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 1, characterized in that: A cavity (15) is provided on one side of the machine base (1), the inner wall of the cavity (15) is fixedly connected to one side of the motor (25), a T-shaped slot (12) is provided on one side of the machine base (1), a collecting plate (11) is movably installed inside the machine base (1), a T-shaped block (13) is fixedly installed on the lower surface of the collecting plate (11), the T-shaped block (13) is adapted to the T-shaped slot (12), and a feed port (14) is provided on the upper surface of the machine base (1).

5. The cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 4, characterized in that: The upper surface of the processing frame (3) is provided with a through groove (31), the through groove (31) is adapted to the feed port (14), a water tank (32) is fixedly mounted on the upper surface of the processing frame (3), a storage groove (34) is provided on the inner wall of the through groove (31), an electric telescopic rod (35) is fixedly mounted on the inner wall of the storage groove (34), a movable plate (33) is fixedly mounted on one end of the electric telescopic rod (35), and guide rails (36) are fixedly mounted on the bottom and top of the storage groove (34).

6. The cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 5, characterized in that: A motor (331) is fixedly mounted on the inner wall of the movable plate (33), a threaded rod (332) is fixedly mounted on the output end of the motor (331), a cutting knife (333) is sleeved on the outer surface of the threaded rod (332), a collar (334) is fixedly mounted on one side of the cutting knife (333), a rotating rod is fixedly mounted on one side of the movable plate (33), and a roller (335) is rotatably connected to one side of the rotating rod.

7. The cutting structure for producing non-conductive explosion-proof coated mirror material according to claim 6, characterized in that: A hose (321) is fixedly mounted on one side of the water tank (32), a water spraying hard pipe (322) is fixedly mounted on one end of the hose (321), and the inner wall of the collar (334) is fixedly mounted on the outer surface of the water spraying hard pipe (322).