Efficient grouting equipment

By designing an automated stirring and cleaning mechanism, the problem that existing grouting equipment requires manual cleaning of residual slurry is solved, and an efficient and automated cleaning process is achieved, reducing labor and time.

CN223013533UActive Publication Date: 2025-06-24CHANGCHUN JIGONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421886339.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-24
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

After use, existing grouting equipment requires manual cleaning of residual slurry, which is time-consuming and labor-intensive, increases labor, and is difficult to clean efficiently.

Method used

A high-efficiency grouting equipment is designed, including a mixing box, agitating rod, agitating blade, pushing plate and cleaning brush. The mixing rod and pushing plate are driven by a motor to stir and clean, and the inner wall of the mixing box is automatically cleaned by a cleaning brush.

Benefits of technology

An automated cleaning process is realized, reducing the time and labor of manual cleaning, improving cleaning efficiency, and ensuring continuous use and efficient operation of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223013533U_ABST
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Abstract

The utility model discloses efficient mud jacking equipment which comprises a base, supporting plates are symmetrically and fixedly connected to one side of the top of the base, a stirring box is rotationally connected between one sides of the two supporting plates, a first motor is fixedly connected to one side of the top of the stirring box, and the output end of the first motor is fixedly connected with a stirring rod. Stirring blades are fixedly connected to the outer side of the stirring rod, a water spraying nozzle is fixedly connected to the outer side of the stirring rod, a second motor is fixedly connected to one side of the stirring box, a first threaded rod is fixedly connected to the output end of the second motor, a push plate is in threaded connection to the outer side of the first threaded rod, and a cleaning mechanism is arranged on the inner side of the stirring box. The stirring blades and the push plate are arranged, the stirring rod can be driven to rotate by starting the first motor, the interior of the stirring box can be stirred, the push plate can be driven to move by starting the second motor to drive the first threaded rod to rotate, residues at the bottom of the stirring box can be pushed, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grouting equipment, and particularly relates to an efficient grouting equipment. Background Art

[0002] Grouting equipment plays an important role in modern architecture and infrastructure construction. Especially in high-speed railway, bridge and tunnel projects, grouting equipment is mainly used for filling the ducts after prestress tensioning in concrete structures.

[0003] After the grouting equipment is used, it needs to be cleaned to remove the residual slurry and prevent blockage during the next use. Generally, manual cleaning is required, which is time-consuming and laborious and increases the labor force. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an efficient grouting equipment to solve the problem that the grouting equipment needs to be cleaned after use to remove the residual slurry and prevent blockage during the next use. Generally, manual cleaning is required, which is time-consuming and laborious and increases the labor force as mentioned in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: An efficient grouting equipment, including a base. On one side of the top of the base, support plates are symmetrically and fixedly connected. Between one sides of the two support plates, a mixing tank is rotatably connected. On one side of the top of the mixing tank, a first motor is fixedly connected. The output end of the first motor is fixedly connected with a stirring rod. Stirring blades are fixedly connected to the outer side of the stirring rod. A water spray nozzle is fixedly connected to the outer side of the stirring rod. On one side of the mixing tank, a second motor is fixedly connected. The output end of the second motor is fixedly connected with a first threaded rod. A push plate is threadedly connected to the outer side of the first threaded rod. A cleaning mechanism is arranged inside the mixing tank.

[0006] Preferably, the cleaning mechanism includes grooves symmetrically arranged on both sides inside the mixing tank. On one side of the top of the mixing tank, a third motor is fixedly connected. The output end of the third motor is fixedly connected with a second threaded rod. A cleaning brush is threadedly connected to the outer side of the second threaded rod.

[0007] Preferably, a feed inlet is fixedly connected to one side of the top of the mixing tank. A discharge outlet is fixedly connected to one side of the mixing tank. A grouting pump is fixedly connected to one side of the mixing tank. A box door is rotatably connected to one side of the bottom of the mixing tank.

[0008] Preferably, a water inlet pipe is fixedly connected to one side of the top of the mixing tank. The other end of the water inlet pipe is fixedly connected to one side of the stirring rod. The stirring rod is of a hollow structure.

[0009] Preferably, universal wheels are fixedly connected to the four corners on one side of the bottom of the base, and a telescopic rod is fixedly connected to one side of the base. The telescopic end of the telescopic rod is rotatably connected to one side of the mixing tank.

[0010] Preferably, the stirring rod is rotatably connected to one side of the inner top of the mixing tank.

[0011] Preferably, the first threaded rod is rotatably connected between the two sides inside the mixing tank, and a first sliding rod is fixedly connected between the two sides inside the mixing tank. The other end of the push plate is slidably connected to the outside of the first sliding rod.

[0012] Preferably, the second threaded rod is rotatably connected between the two sides inside one of the grooves, and a second sliding rod is fixedly connected between the two sides inside the other groove. The other end of the cleaning brush is slidably connected to the outside of the second sliding rod. The cleaning brush is in a shape of a Chinese character 'hui' and is in contact with the inner wall of the mixing tank.

[0013] Compared with the prior art, the present utility model provides an efficient grouting device, which has the following beneficial effects:

[0014] 1. By setting the stirring blades and the push plate in the present utility model, when the first motor is started, the stirring rod can be driven to rotate, so as to stir the inside of the mixing tank. When the second motor is started, the first threaded rod is driven to rotate, so as to drive the push plate to move, and the residue at the bottom of the mixing tank can be pushed, which is convenient and fast.

[0015] 2. By setting the cleaning brush in the present utility model, when the third motor is started, the second threaded rod is driven to rotate, so as to drive the cleaning brush to move. After grouting, the residue on the inner wall of the mixing tank can be cleaned, which is convenient and fast, and can be cleaned at any time.

[0016] The parts not involved in the device are the same as or can be implemented by using the prior art. The structure of the present utility model is scientific and reasonable, and it is safe and convenient to use, which provides great help for people. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0018] Figure 1 is a front structural schematic diagram of an efficient grouting device proposed by the present utility model;

[0019] Figure 2 is a side structural schematic diagram of an efficient grouting device proposed by the present utility model;

[0020] Figure 3Schematic structural diagram of the bottom of an efficient grouting device proposed by the present utility model;

[0021] Figure 4 Schematic structural diagram of the inside of the mixing tank of an efficient grouting device proposed by the present utility model;

[0022] Figure 5 Schematic structural diagram of the front view section of the mixing tank of an efficient grouting device proposed by the present utility model;

[0023] Figure 6 Schematic structural diagram of the bottom section of the mixing tank of an efficient grouting device proposed by the present utility model;

[0024] In the figure: 1, base; 2, support plate; 3, mixing tank; 4, first motor; 5, stirring rod; 6, stirring blade; 7, water spray nozzle; 8, second motor; 9, first threaded rod; 10, push plate; 11, groove; 12, third motor; 13, second threaded rod; 14, cleaning brush; 15, feed inlet; 16, discharge outlet; 17, grouting pump; 18, water inlet pipe; 19, universal wheel; 20, telescopic rod; 21, first sliding rod; 22, second sliding rod; 23, box door. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1-6 , the present utility model provides a technical solution: an efficient grouting device, including a base 1, symmetrically and fixedly connected with support plates 2 on one side of the top of the base 1, a mixing tank 3 is rotatably connected between one sides of the two support plates 2, a first motor 4 is fixedly connected to one side of the top of the mixing tank 3, the output end of the first motor 4 is fixedly connected with a stirring rod 5, stirring blades 6 are fixedly connected to the outside of the stirring rod 5, a water spray nozzle 7 is fixedly connected to the outside of the stirring rod 5, a second motor 8 is fixedly connected to one side of the mixing tank 3, the output end of the second motor 8 is fixedly connected with a first threaded rod 9, a push plate 10 is threadedly connected to the outside of the first threaded rod 9, a cleaning mechanism is arranged inside the mixing tank 3. Starting the first motor 4 can drive the stirring rod 5 to rotate, drive the stirring blades 6 to rotate, and stir the slurry inside the mixing tank 3. Starting the first threaded rod 9 can drive the push plate 10 to move, and push the slurry remaining at the bottom inside the mixing tank 3 to the outside of the mixing tank 3.

[0027] In the present utility model, preferably, the cleaning mechanism includes a groove 11 symmetrically arranged on both sides inside the stirring tank 3. On one side of the top of the stirring tank 3, a third motor 12 is fixedly connected. The output end of the third motor 12 is fixedly connected with a second threaded rod 13. A cleaning brush 14 is threadedly connected to the outside of the second threaded rod 13. Starting the third motor 12 can drive the second threaded rod 13 to rotate, which can drive the cleaning brush 14 to move. After grouting, the residue on the inner wall of the stirring tank 3 can be cleaned, which is convenient and fast, and can be cleaned at any time.

[0028] In the present utility model, preferably, a feed inlet 15 is fixedly connected to one side of the top of the stirring tank 3, a discharge outlet 16 is fixedly connected to one side of the stirring tank 3, a grouting pump 17 is fixedly connected to one side of the stirring tank 3, and a box door 23 is rotatably connected to one side of the bottom of the stirring tank 3.

[0029] In the present utility model, preferably, a water inlet pipe 18 is fixedly connected to one side of the top of the stirring tank 3, and the other end of the water inlet pipe 18 is fixedly connected to one side of the stirring rod 5. The stirring rod 5 is of a hollow structure. After grouting, the water inlet pipe 18 can introduce clean water into the inside of the stirring rod 5 and spray out from the spray nozzle 7 to clean the inside of the stirring tank 3.

[0030] In the present utility model, preferably, universal wheels 19 are fixedly connected to the four corners on one side of the bottom of the base 1, and a telescopic rod 20 is fixedly connected to one side of the base 1. The telescopic end of the telescopic rod 20 is rotatably connected to one side of the stirring tank 3. Starting the telescopic rod 20 can drive the stirring tank 3 to rotate, which is convenient for cleaning the inside of the stirring tank 3.

[0031] In the present utility model, preferably, the stirring rod 5 is rotatably connected to one side of the top inside the stirring tank 3.

[0032] In the present utility model, preferably, the first threaded rod 9 is rotatably connected between both sides inside the stirring tank 3. A first sliding rod 21 is fixedly connected between both sides inside the stirring tank 3. The other end of the push plate 10 is slidably connected to the outside of the first sliding rod 21. The setting of the first sliding rod 21 plays a role in limiting the movement of the push plate 10.

[0033] In the present utility model, preferably, the second threaded rod 13 is rotatably connected between both sides inside one groove 11. A second sliding rod 22 is fixedly connected between both sides inside the other groove 11. The other end of the cleaning brush 14 is slidably connected to the outside of the second sliding rod 22. The cleaning brush 14 is in a shape of a double rectangle and is in contact with the inner wall of the stirring tank 3. The setting of the second sliding rod 22 plays a role in limiting the movement of the cleaning brush 14.

[0034] Working principle and usage process of the present utility model: During use, after grouting, when it needs to be cleaned, the water inlet pipe 18 can introduce clean water into the inside of the stirring rod 5 and spray out from the water spray nozzle 7 to spray the inside of the stirring tank 3. Start the third motor 12 to drive the second threaded rod 13 to rotate, which can drive the cleaning brush 14 to move and clean the inner wall of the stirring tank 3. The telescopic rod 20 is started to drive the stirring tank 3 to rotate. Open the box door 23 to drain the cleaned water. Start the first threaded rod 9 to drive the push plate 10 to move, which can push the residual slurry at the bottom inside the stirring tank 3 to the outside of the stirring tank 3.

[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency grouting device, comprising a base (1), characterized in that: A support plate (2) is symmetrically fixedly connected to one side of the top of the base (1); a stirring box (3) is rotatably connected between one side of the two support plates (2); a first motor (4) is fixedly connected to one side of the top of the stirring box (3); a stirring rod (5) is fixedly connected to the output end of the first motor (4); a stirring blade (6) is fixedly connected to the outer side of the stirring rod (5); a water spray nozzle (7) is fixedly connected to the outer side of the stirring rod (5); a second motor (8) is fixedly connected to one side of the stirring box (3); a first threaded rod (9) is fixedly connected to the output end of the second motor (8); a push plate (10) is threadedly connected to the outer side of the first threaded rod (9); and a cleaning mechanism is arranged on the inner side of the stirring box (3).

2. The high-efficiency grouting equipment according to claim 1 is characterized in that: The cleaning mechanism comprises a groove (11), wherein the groove (11) is symmetrically arranged on both sides of the inside of the mixing box (3), a third motor (12) is fixedly connected to one side of the top of the mixing box (3), a second threaded rod (13) is fixedly connected to the output end of the third motor (12), and a cleaning brush (14) is threadedly connected to the outer side of the second threaded rod (13).

3. The high-efficiency grouting equipment according to claim 1 is characterized in that: A feed port (15) is fixedly connected to one side of the top of the mixing box (3), a discharge port (16) is fixedly connected to one side of the mixing box (3), a grouting pump (17) is fixedly connected to one side of the mixing box (3), and a box door (23) is rotatably connected to one side of the bottom of the mixing box (3).

4. The high-efficiency grouting equipment according to claim 1 is characterized in that: A water inlet pipe (18) is fixedly connected to one side of the top of the stirring box (3), and the other end of the water inlet pipe (18) is fixedly connected to one side of the stirring rod (5), and the stirring rod (5) is a hollow structure.

5. The high-efficiency grouting equipment according to claim 1 is characterized in that: Universal wheels (19) are fixedly connected at four corners of the bottom side of the base (1), a telescopic rod (20) is fixedly connected to one side of the base (1), and the telescopic end of the telescopic rod (20) is rotatably connected to one side of the mixing box (3).

6. The high-efficiency grouting equipment according to claim 1 is characterized in that: The stirring rod (5) is rotatably connected to one side of the top of the stirring box (3).

7. The high-efficiency grouting equipment according to claim 1 is characterized in that: The first threaded rod (9) is rotatably connected between two sides of the mixing box (3), a first sliding rod (21) is fixedly connected between the two sides of the mixing box (3), and the other end of the push plate (10) is slidably connected to the outside of the first sliding rod (21).

8. The high-efficiency grouting equipment according to claim 2 is characterized in that: The second threaded rod (13) is rotatably connected between two sides of one of the grooves (11), and a second sliding rod (22) is fixedly connected between two sides of the other groove (11). The other end of the cleaning brush (14) is slidably connected to the outside of the second sliding rod (22). The cleaning brush (14) is in the shape of a Chinese character “Yu” and is in contact with the inner wall of the mixing box (3).