Grading device suitable for plastic track particle production and processing

By designing a graded device with agitating rod, the adhesion problem of plastic runway particles during the graded process is solved, and a higher quality particle grading effect is achieved.

CN223013642UActive Publication Date: 2025-06-24HUBEI JINWUHUAN SPORTS FACILITIES CO LTD
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Patent Information

Application Number
CN202422155444.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the grading and screening of plastic runway particles, particles of different diameters are prone to adhere, and the vibration generated during screening alone is not enough to separate, resulting in a large number of residual particles in the finished product.

Method used

A grading device is designed, including a multi-layer fence and screen plate. The drive motor drives the driving spindle and agitating rod to rotate, and the agitating rod collides with particles above the screen plate to separate the adhered particles.

Benefits of technology

It effectively reduces residual particles in the finished product and improves the quality of the granules after grading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of plastic particle processing, and discloses a grading device suitable for plastic track particle production and processing, the grading device comprises two supporting transverse plates, two supporting frames are symmetrically arranged between the two supporting transverse plates, and the two supporting transverse plates are sequentially provided with a first fence, a second fence and a third fence from top to bottom; a first screen plate, a second screen plate and a third screen plate are installed in the first fence, the second fence and the third fence correspondingly, a driving motor is installed outside the supporting transverse plate located on the upper portion, a driving main shaft is installed at the output end of the driving motor, and the driving main shaft is driven by the driving motor to rotate. And a plurality of groups of circumferentially arranged stirring rods are driven to rotate in the first fence, the second fence and the third fence and continuously collide with particles above the first sieve plate, the second sieve plate and the third sieve plate, so that the particles adhered together are conveniently separated, defective particles of finished products are effectively reduced, and the quality of the particles of the graded finished products is improved.
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Description

Technical Field

[0001] The present application relates to the field of plastic particle processing, and in particular to a grading device suitable for the production and processing of plastic runway particles. Background Art

[0002] A plastic runway, also known as an all-weather track and field runway, is composed of polyurethane prepolymer, mixed polyether, waste tire rubber, rubber particles or granules, pigments, additives, and fillers. The plastic runway has the characteristics of good flatness, high compressive strength, appropriate hardness and elasticity, and stable physical properties, which is conducive to the exertion of athletes' speed and skills, effectively improves sports performance, and reduces the injury rate. The raw material production of the plastic runway has to go through processes such as powder ratio, internal mixing, vulcanization, cutting, and screening.

[0003] During the grading and screening process, the natural falling speed of plastic runway particles is slow, and some particles with different diameters adhere to each other. Just relying on the vibration generated during screening is not enough to separate the adhered particles, resulting in a large number of defective particles in the final product. For this reason, the present utility model provides a grading device suitable for the production and processing of plastic runway particles.

[0004] The above information disclosed in this background art is only used to increase the understanding of the background art of the present application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Summary of the Utility Model

[0005] In order to solve the problem that particles with different diameters adhere to each other, and just relying on the vibration generated during screening is not enough to separate the adhered particles, resulting in a large number of defective particles in the final product, the present application provides a grading device suitable for the production and processing of plastic runway particles. The grading device suitable for the production and processing of plastic runway particles provided by the present application adopts the following technical solutions:

[0006] A grading device suitable for the production and processing of plastic runway particles includes two support cross plates. Two support frames are symmetrically arranged between the two support cross plates. The two support cross plates are successively provided with a first enclosure, a second enclosure, and a third enclosure from top to bottom. A first sieve plate, a second sieve plate, and a third sieve plate are respectively installed inside the first enclosure, the second enclosure, and the third enclosure. A driving motor is installed outside the upper support cross plate. The output end of the driving motor is installed with a driving main shaft, and the driving main shaft sequentially penetrates through the first sieve plate, the second sieve plate, and the third sieve plate. Multiple groups of stirring rods are circumferentially arranged on the driving main shaft from top to bottom, and each group of stirring rods is respectively placed inside the corresponding first enclosure, second enclosure, and third enclosure.

[0007] Preferably, rectangular openings are formed inside the first sieve plate, the second sieve plate, and the third sieve plate.

[0008] Preferably, a plurality of circular cover plates are fixed on the outside of the driving main shaft from top to bottom, and the plurality of circular cover plates are respectively attached to the top wall of the No. 1 enclosure and the upper surfaces of the No. 1 sieve plate, the No. 2 sieve plate and the No. 3 sieve plate.

[0009] Preferably, rectangular sleeves are installed on both sides of the exterior of the No. 1 enclosure, the No. 2 enclosure and the No. 3 enclosure, and guide rods are passed through the interior of the rectangular sleeves, and both ends of the guide rods are fixed between two support frames.

[0010] Preferably, a fixing plate is installed inside the support frame on one side, two hydraulic cylinders are symmetrically installed at both ends of the fixing plate, and the telescopic ends of the hydraulic cylinders are fixed to the side of the second enclosure.

[0011] Preferably, the No. 1 enclosure, the No. 2 enclosure and the No. 3 enclosure are all equipped with unloading doors on the same side, and the No. 1 enclosure is provided with a feeding port on the side facing away from the unloading door.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] The driving motor drives the main shaft to rotate, driving multiple sets of circumferentially arranged stirring rods to rotate inside the No. 1 enclosure, the No. 2 enclosure and the No. 3 enclosure, constantly colliding with the particles on the No. 1 sieve plate, the No. 2 sieve plate and the No. 3 sieve plate, so as to separate the particles adhering to each other, effectively reduce the appearance of defective particles in the finished product, and improve the quality of the particles in the finished product after classification. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of a main body of a grading device according to an embodiment of the application;

[0015] Figure 2 is a schematic structural diagram of the cross-sectional connection between the enclosures of the embodiment of the application;

[0016] Figure 3 It is a schematic structural diagram of further details of the interior of enclosure No. 3 of the application embodiment.

[0017] Explanation of the reference numerals in the accompanying drawings: 1. Support frame; 2. Support cross plate; 3. Feeding port; 4. Hydraulic cylinder; 5. Fixed plate; 6. Rectangular sleeve; 7. Guide rod; 8. No. 3 enclosure; 9. Driving spindle; 10. Circular cover plate; 11. Driving motor; 12. No. 1 enclosure; 13. Unloading door; 14. No. 1 sieve plate; 15. No. 2 sieve plate; 16. No. 3 sieve plate; 17. Agitator rod; 18. No. 2 enclosure. DETAILED DESCRIPTION

[0018] The following is combined with Figures 1 - 3 This application is described in further detail.

[0019] This embodiment of the present application discloses a classification device suitable for the production and processing of plastic runway particles. Refer to Figure 1 and Figure 2 as well as Figure 3 , a classification device suitable for the production and processing of plastic runway particles, in which two support cross plates 2 are symmetrically provided with two support frames 1 between them, forming the support frame of the device main body to ensure the overall stability of the device. At the same time, a first enclosure 12, a second enclosure 18 and a third enclosure 8 are successively arranged on the two support cross plates 2 from top to bottom, and the first enclosure 12, the second enclosure 18 and the third enclosure 8 are internally connected in sequence, facilitating the graded falling of particles. At the same time, a first sieve plate 14, a second sieve plate 15 and a third sieve plate 16 are respectively installed inside the first enclosure 12, the second enclosure 18 and the third enclosure 8, and the screening aperture of the first sieve plate 14 is larger than that of the second sieve plate 15, while the screening aperture of the second sieve plate 15 is larger than that of the third sieve plate 16, so as to realize the graded screening of particles;

[0020] A driving motor 11 is installed outside the upper support cross plate 2, the output end of the driving motor 11 is installed with a driving main shaft 9, and the driving main shaft 9 sequentially penetrates through the first sieve plate 14, the second sieve plate 15 and the third sieve plate 16, facilitating the driving main shaft 9 to rotate inside the first enclosure 12, the second enclosure 18 and the third enclosure 8 by driving the driving motor 11. At the same time, the bottom of the driving main shaft 9 rotates with the upper surface of the lower support cross plate 2, providing support for the lower part of the driving main shaft 9 to ensure the stability of the driving main shaft 9 during rotation. A plurality of groups of stirring rods 17 are circumferentially arranged on the driving main shaft 9 from top to bottom, and each group of stirring rods 17 is respectively placed inside the corresponding first enclosure 12, the second enclosure 18 and the third enclosure 8. The driving main shaft 9 can synchronously drive a plurality of groups of circumferentially arranged stirring rods 17 to rotate inside the first enclosure 12, the second enclosure 18 and the third enclosure 8, continuously colliding with the particles above the first sieve plate 14, the second sieve plate 15 and the third sieve plate 16, facilitating the separation of the particles adhered together, and effectively reducing the appearance of defective finished particles.

[0021] Refer to Figure 1 and Figure 2 as well as Figure 3 , rectangular openings are provided inside the first sieve plate 14, the second sieve plate 15 and the third sieve plate 16 to prevent the driving main shaft 9 from affecting the reciprocating movement of the first sieve plate 14, the second sieve plate 15 and the third sieve plate 16. At the same time, rectangular openings identical to those of the first sieve plate 14 are also provided on the top wall of the support cross plate 2, facilitating the driving main shaft 9 to penetrate the top wall of the first enclosure 12 and the reciprocating movement of the first enclosure 12.

[0022] Refer to Figure 1 and Figure 2 as well as Figure 3A plurality of circular cover plates 10 are fixed from top to bottom on the outside of the driving main shaft 9, and the plurality of circular cover plates 10 are respectively attached to the top wall of the No. 1 enclosure 12 and the upper surfaces of the No. 1 sieve plate 14, the No. 2 sieve plate 15 and the No. 3 sieve plate 16. The circular cover plates 10 are convenient for closing the rectangular openings opened by the No. 1 sieve plate 14, the No. 2 sieve plate 15, the No. 3 sieve plate 16 and the No. 1 enclosure 12, so as to prevent the particles screened by the No. 1 sieve plate 14, the No. 2 sieve plate 15 and the No. 3 sieve plate 16 from falling directly from the opened rectangular openings, thereby ensuring the screening effect of the particles.

[0023] Reference Figure 1 and Figure 2 Rectangular sleeves 6 are installed on both sides of the exterior of the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8. A guide rod 7 runs through the interior of the rectangular sleeve 6, and both ends of the guide rod 7 are fixed between the two support frames 1. The rectangular sleeve 6 and the guide rod 7 cooperate with each other to provide support for the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8, while ensuring that the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8 form a reciprocating motion along a fixed trajectory, which is convenient for screening particles.

[0024] Reference Figure 1 and Figure 2 In the device, a fixed plate 5 is installed inside one side support frame 1, and two hydraulic cylinders 4 are symmetrically installed at both ends of the fixed plate 5, and the telescopic ends of the hydraulic cylinders 4 are fixed to the side of the No. 2 enclosure 18, so that the hydraulic cylinders 4 can provide power for the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8 to reciprocate between the two support frames 1.

[0025] Reference Figure 1 and Figure 2 In the device, a discharge door 13 is installed on the same side of the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8. Through the discharge door 13, it is convenient for the staff to clean the screened particles inside the No. 1 enclosure 12, the No. 2 enclosure 18 and the No. 3 enclosure 8. At the same time, a feeding port 3 is provided on the side of the No. 1 enclosure 12 away from the discharge door 13, so that the plastic particles that need to be screened can be added into the No. 1 enclosure 12 through the feeding port 3.

[0026] The implementation principle of a grading device for the production and processing of plastic track particles in the present application embodiment is as follows:

[0027] When in use, the particles to be screened are quantitatively added into the No. 1 enclosure 12 through the feeding port 3, and then the hydraulic cylinder 4 and the driving motor 11 are started, and the rectangular sleeve 6 is sleeved on the outside of the guide rod 7, so that the telescopic end of the hydraulic cylinder 4 can drive the No. 2 enclosure 18, the No. 1 enclosure 12 and the No. 3 enclosure 8 to reciprocate, and then the No. 1 sieve plate 14, the No. 2 sieve plate 15 and the No. 3 sieve plate 16 to reciprocate synchronously, so that the plastic particles can be graded and screened in sequence according to the diameter size;

[0028] Meanwhile, the output end of the driving motor 11 can drive the driving main shaft 9 to rotate. Then, the driving main shaft 9 can synchronously drive a plurality of stirring rods 17 arranged circumferentially to rotate inside the first enclosure 12, the second enclosure 18, and the third enclosure 8, continuously colliding with the particles above the first sieve plate 14, the second sieve plate 15, and the third sieve plate 16, facilitating the separation of the particles adhered together, effectively reducing the occurrence of defective particles in the finished product, and improving the quality of the particles of the finished product after classification.

[0029] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the internal communication of two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0030] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0031] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0032] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A grading device suitable for the production and processing of plastic track particles, comprising two supporting transverse plates (2), two supporting frames (1) being symmetrically arranged between the two supporting transverse plates (2), characterized in that: The two supporting transverse plates (2) are provided with a No. 1 enclosure (12), a No. 2 enclosure (18) and a No. 3 enclosure (8) in sequence from top to bottom, and a No. 1 sieve plate (14), a No. 2 sieve plate (15) and a No. 3 sieve plate (16) are installed inside the No. 1 enclosure (12), the No. 2 enclosure (18) and the No. 3 enclosure (8) respectively. A driving motor (11) is installed outside the upper supporting transverse plate (2), and a driving spindle (9) is installed at the output end of the driving motor (11), and the outside of the driving spindle (9) passes through the No. 1 sieve plate (14), the No. 2 sieve plate (15) and the No. 3 sieve plate (16) in sequence. A plurality of groups of stirring rods (17) are arranged on the outside of the driving spindle (9) in a circumferential direction from top to bottom, and each group of stirring rods (17) is respectively placed inside the corresponding No. 1 enclosure (12), the No. 2 enclosure (18) and the No. 3 enclosure (8).

2. A grading device suitable for the production and processing of plastic track particles according to claim 1, characterized in that: The first sieve plate (14), the second sieve plate (15) and the third sieve plate (16) are all provided with rectangular openings therein.

3. A grading device suitable for the production and processing of plastic track particles according to claim 1, characterized in that: A plurality of circular cover plates (10) are fixed from top to bottom on the outside of the driving main shaft (9), and the plurality of circular cover plates (10) are respectively attached to the top wall of the No. 1 enclosure (12) and the upper surfaces of the No. 1 sieve plate (14), the No. 2 sieve plate (15), and the No. 3 sieve plate (16).

4. A grading device suitable for the production and processing of plastic track particles according to claim 1, characterized in that: Rectangular sleeves (6) are installed on both sides of the exterior of the No. 1 enclosure (12), the No. 2 enclosure (18) and the No. 3 enclosure (8), the interior of the rectangular sleeve (6) passes through a guide rod (7), and both ends of the guide rod (7) are fixed between two support frames (1).

5. A grading device suitable for the production and processing of plastic track particles according to claim 1, characterized in that: A fixing plate (5) is installed inside the support frame (1) on one side, and two hydraulic cylinders (4) are symmetrically installed at both ends of the fixing plate (5), and the telescopic ends of the hydraulic cylinders (4) are fixed to the side of the second enclosure (18).

6. A grading device suitable for the production and processing of plastic track particles according to claim 1, characterized in that: The No. 1 enclosure (12), the No. 2 enclosure (18) and the No. 3 enclosure (8) are all provided with a material discharge door (13) on the same side, and the No. 1 enclosure (12) is provided with a material feeding port (3) on the side facing away from the material discharge door (13).