Shaping device for insulation board production

Abstract

The utility model relates to the technical field of insulation board production, and discloses an insulation board production shaping device which comprises a bottom plate and a first fixing frame, a lower module is fixedly connected to the upper end of the bottom plate, a groove is formed in the joint of the lower end of the lower module and the bottom plate, and a second electric push rod is fixedly connected to one side of the fixing plate. And the telescopic end of the second electric push rod is fixedly connected with a second push plate corresponding to the first push plate. According to the shaping device for insulation board production, a first electric push rod is started to drive a first push plate and an insulation board to descend to a first fixing frame, then a second electric push rod is started to drive a second push plate to push out the insulation board on the first push plate, the insulation board flows out along a roller, and therefore the formed insulation board can be taken out conveniently; according to the device, automatic feeding and taking-out are achieved, the automation level is high, a large amount of manual operation such as feeding and heat preservation plate replacement is not needed in the whole production process, and the production efficiency is improved while the labor cost is reduced.

Description

Technical Field

[0001] This application relates to the technical field of insulation board production, and specifically relates to a shaping device for insulation board production. Background Technique

[0002] An insulation board, generally speaking, is a board used for building insulation. It is made of polystyrene resin as the raw material, plus other raw and auxiliary materials and polymers, and is extruded and molded by heating and mixing and injecting a catalyst. The insulation board has moisture-proof and waterproof properties, and can reduce the thickness of the building's exterior envelope structure, thereby increasing the indoor usable area.

[0003] The existing patent (publication number: CN215703420U) discloses that this utility model installs a buffer device at the bottom of the mounting plate. When it is necessary to extrude and shape the insulation board, the mounting plate is driven to move, so that the buffer device moves to extrude the insulation board. The buffer spring can buffer the extrusion force on the insulation board, so that the insulation board is extruded and formed under the action of the spring, so that there will be no extrusion marks on the surface of the insulation board, and the quality of the insulation board is better and more beautiful when it is produced. However, the automation level of this device is low. During the production process, the entire production process still requires a large amount of manual operations, such as feeding and replacing the insulation board, which will increase labor costs and reduce production efficiency. Utility Model Content

[0004] Aiming at the deficiencies of the prior art, this application provides a shaping device for insulation board production, which has the advantages of high automation level, solves the problems of automatic feeding and taking out, high automation level, and does not require a large amount of manual operations during the entire production process, such as feeding and replacing the insulation board, which reduces labor costs and improves production efficiency at the same time.

[0005] To achieve the above object, this application provides the following technical solution: A shaping device for insulation board production, including a bottom plate and a first fixing frame. The upper end of the bottom plate is fixedly connected with a lower die set. A groove is opened at the connection between the lower end of the lower die set and the bottom plate. A sliding hole is opened in the middle of the first fixing frame. A first electric push rod is slidably connected inside the sliding hole. The output end of the first electric push rod is fixedly connected with a first push plate corresponding to the groove. Four brackets are fixedly connected to the lower end of the bottom plate. One of the four brackets is fixedly connected to a fixing plate between two of them. A second electric push rod is fixedly connected to one side of the fixing plate. The telescopic end of the second electric push rod is fixedly connected with a second push plate corresponding to the first push plate.

[0006] Through the above solution, after the insulation board is shaped, start the first electric push rod to drive the first push plate and the insulation board to descend onto the first fixing frame, and then start the second electric push rod to drive the second push plate to push out the insulation board on the first push plate. The insulation board flows out along the roller, so as to take out the formed insulation board. The automatic feeding and taking out of this device have a high level of automation and do not require a large amount of manual operation during the whole production process, such as feeding and replacing the insulation board, etc., which reduces the labor cost and improves the production efficiency at the same time.

[0007] Further, two baffles are fixedly connected to one side of the first fixing frame, and a plurality of rollers are rotatably connected between the two baffles.

[0008] Through the above solution, by setting the baffles and rollers, it is convenient to take out the formed insulation board.

[0009] Further, a connection hole is opened on one side of the lower mold set, and a material extraction cylinder corresponding to the connection hole is fixedly connected to one side of the lower mold set.

[0010] Through the above solution, the stirred raw materials enter the material extraction cylinder through the connection between the mixing tank and the material extraction cylinder, and may be conveyed to the corresponding position of the lower mold set through the connection hole.

[0011] Further, a mixing tank is fixedly connected to one end of the material extraction cylinder away from the lower mold set.

[0012] Through the above solution, by setting the mixing tank, it is convenient to stir the raw materials.

[0013] Further, a motor is fixedly connected to one side of the mixing tank, the output end of the motor penetrates one side of the mixing tank and is fixedly connected to a stirring shaft, and a feeding port is fixedly connected to the upper end of the mixing tank.

[0014] Through the above solution, the raw materials required for producing the insulation board are added into the mixing tank through the feeding port at the upper end of the mixing tank. Start the motor, and the motor drives the stirring shaft to rotate to mix and stir the raw materials to ensure uniform mixing of the raw materials.

[0015] Further, a second fixing frame is fixedly connected to one side of the bottom plate, and a hydraulic cylinder is fixedly connected to the upper end of the second fixing frame.

[0016] Through the above solution, start the hydraulic cylinder to drive the hydraulic rod.

[0017] Further, a hydraulic rod is fixedly connected to the lower end of the second fixing frame, and an upper mold set corresponding to the lower mold set is fixedly connected to the output end of the hydraulic rod.

[0018] Through the above solution, the upper mold set is pushed closer to the lower mold set by the hydraulic rod to press and shape the insulation board, ensuring that the shape and density of the insulation board meet the requirements.

[0019] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0020] For the shaping device for producing thermal insulation boards, the stirred raw materials enter the pumping cylinder through the connection between the stirring tank and the pumping cylinder, and may be transported to the corresponding positions of the lower die through the connection holes, preparing for the shaping of the thermal insulation boards. The first electric push rod on the first fixing frame is in the initial position to ensure that the first push plate contacts the lower die. Then, the raw materials are transported into the lower die through the pumping cylinder. Then, the hydraulic cylinder is started, and the upper die is pushed closer to the lower die through the hydraulic rod to pressurize and shape the thermal insulation board, ensuring that the shape and density of the thermal insulation board meet the requirements. After the thermal insulation board is shaped, the first electric push rod is started to drive the first push plate and the thermal insulation board to descend onto the first fixing frame. Then, the second electric push rod is started to drive the second push plate to push out the thermal insulation board on the first push plate, and the thermal insulation board flows out along the rollers, so as to take out the shaped thermal insulation board. The automatic feeding and taking out of this device have a high level of automation and do not require a large amount of manual operation during the entire production process, such as feeding and replacing thermal insulation boards, etc., which reduces labor costs and improves production efficiency while. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the overall structure of the present application;

[0022] Figure 2 is a schematic diagram of the second electric push rod structure of the present application;

[0023] Figure 3 is a schematic diagram of the motor structure of the present application;

[0024] Figure 4 is a schematic diagram of the stirring shaft structure of the present application;

[0025] Figure 5 is a left view of the present application.

[0026] In the figure:

[0027] 1, bottom plate; 2, lower die; 3, groove; 4, first push plate; 5, first fixing frame; 6, sliding hole; 7, first electric push rod; 8, baffle; 9, roller; 10, bracket; 11, fixing plate; 12, second electric push rod; 13, second push plate; 14, connection hole; 15, pumping cylinder 15; 16, stirring tank; 17, motor; 18, stirring shaft; 19, feeding port; 20, second fixing frame; 21, hydraulic cylinder; 22, hydraulic rod; 23, upper die. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the protection scope of the present application.

[0029] Please refer to Figure 1 、 Figure 2 and Figure 3 , a shaping device for producing heat preservation boards in this embodiment includes a bottom plate 1 and a first fixing frame 5. The upper end of the bottom plate 1 is fixedly connected with a lower die set 2. A groove 3 is opened at the connection between the lower end of the lower die set 2 and the bottom plate 1. A sliding hole 6 is opened in the middle of the first fixing frame 5. A first electric push rod 7 is slidably connected inside the sliding hole 6. The output end of the first electric push rod 7 is fixedly connected with a first push plate 4 corresponding to the groove 3. Four brackets 10 are fixedly connected to the lower end of the bottom plate 1. A fixing plate 11 is fixedly connected between two of the four brackets 10. A second electric push rod 12 is fixedly connected to one side of the fixing plate 11. The telescopic end of the second electric push rod 12 is fixedly connected with a second push plate 13 corresponding to the first push plate 4. After the heat preservation board is shaped, start the first electric push rod 7 to drive the first push plate 4 and the heat preservation board to descend onto the first fixing frame 5. Then start the second electric push rod 12 to drive the second push plate 13 to push out the heat preservation board on the first push plate 4. The heat preservation board flows out along the roller 9, so as to take out the formed heat preservation board. The automatic feeding and taking out of this device have a high level of automation and do not require a large amount of manual operation in the whole production process, such as feeding, replacing the heat preservation board, etc. While reducing labor costs, the production efficiency is improved.

[0030] Please refer to Figure 1 、 Figure 2 and Figure 3, on one side of the first fixing frame 5, two baffles 8 are fixedly connected. Between the two baffles 8, a plurality of rollers 9 are rotatably connected. By providing the baffles 8 and the rollers 9, it is convenient to take out the formed insulation board. On one side of the lower die set 2, a connection hole 14 is provided. On one side of the lower die set 2, a material extraction cylinder 15 corresponding to the connection hole 14 is fixedly connected. The stirred raw materials enter the material extraction cylinder 15 through the connection between the mixing tank 16 and the material extraction cylinder 15, and may be transported to the corresponding position of the lower die set 2 through the connection hole 14. One end of the material extraction cylinder 15 far from the lower die set 2 is fixedly connected with a mixing tank 16. By providing the mixing tank 16, it is convenient to stir the raw materials. On one side of the mixing tank 16, a motor 17 is fixedly connected. The output end of the motor 17 penetrates one side of the mixing tank 16 and is fixedly connected with a stirring shaft 18. At the upper end of the mixing tank 16, a feed inlet 19 is fixedly connected. The raw materials required for producing the insulation board are added into the mixing tank 16 through the feed inlet 19 at the upper end of the mixing tank 16. The motor 17 is started, and the motor 17 drives the stirring shaft 18 to rotate, mixing and stirring the raw materials to ensure uniform mixing of the raw materials. On one side of the bottom plate 1, a second fixing frame 20 is fixedly connected. At the upper end of the second fixing frame 20, a hydraulic cylinder 21 is fixedly connected. The hydraulic cylinder 21 is started to drive the hydraulic rod 22. At the lower end of the second fixing frame 20, a hydraulic rod 22 is fixedly connected. The output end of the hydraulic rod 22 is fixedly connected with an upper die set 23 corresponding to the lower die set 2. The upper die set 23 is pushed close to the lower die set 2 by the hydraulic rod 22 to press and shape the insulation board, ensuring that the shape and density of the insulation board meet the requirements.

[0031] In this embodiment, the stirred raw materials enter the material extraction cylinder 15 through the connection between the mixing tank 16 and the material extraction cylinder 15, and may be transported to the corresponding position of the lower die set 2 through the connection hole 14, preparing for the forming of the insulation board. The first electric push rod 7 on the first fixing frame 5 is in the initial position to ensure that the first push plate 4 is in contact with the lower die set 2. Then, the raw materials are transported into the lower die set 2 through the material extraction cylinder 15. Then, the hydraulic cylinder 21 is started, and the upper die set 23 is pushed close to the lower die set 2 by the hydraulic rod 22 to press and shape the insulation board, ensuring that the shape and density of the insulation board meet the requirements. After the insulation board is shaped, the first electric push rod 7 is started to drive the first push plate 4 and the insulation board to descend onto the first fixing frame 5. Then, the second electric push rod 12 is started to drive the second push plate 13 to push out the insulation board on the first push plate 4, and the insulation board flows out along the rollers 9, so as to take out the formed insulation board. The automatic feeding and taking out of this device have a high level of automation and do not require a large amount of manual operation during the whole production process, such as feeding, replacing the insulation board, etc., reducing labor costs while improving production efficiency.

[0032] It should be noted that this device does not require manual feeding, reducing the risk of hand injury during the forming and extrusion of the insulation board.

[0033] The working principle of the above embodiment is as follows: When the device is in use, first, the raw materials required for producing the insulation board are added into the mixing tank 16 through the feeding port 19 at the upper end of the mixing tank 16. Then, the motor 17 is started, and the motor 17 drives the mixing shaft 18 to rotate, mixing and stirring the raw materials to ensure uniform mixing of the raw materials. The well-mixed raw materials enter the pumping cylinder 15 through the connection between the mixing tank 16 and the pumping cylinder 15, and may be transported to the corresponding position of the lower die set 2 through the connection hole 14 to prepare for the forming of the insulation board. The first electric push rod 7 on the first fixing frame 5 is in the initial position to ensure that the first push plate 4 is in contact with the lower die set 2. Then, the raw materials are transported into the lower die set 2 through the pumping cylinder 15. Then, the hydraulic cylinder 21 is started, and the hydraulic rod 22 is used to push the upper die set 23 closer to the lower die set 2 to press and shape the insulation board to ensure that the shape and density of the insulation board meet the requirements. After the insulation board is shaped, the first electric push rod 7 is started to drive the first push plate 4 and the insulation board to descend onto the first fixing frame 5. Then, the second electric push rod 12 is started to drive the second push plate 13 to push out the insulation board on the first push plate 4, and the insulation board flows out along the roller 9 so as to take out the formed insulation board. The automatic feeding and taking-out of this device have a high level of automation and do not require a large amount of manual operation during the whole production process, such as feeding and replacing the insulation board, etc., which reduces the labor cost and improves the production efficiency at the same time.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0035] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A shaping device for producing thermal insulation boards, characterized in that: The invention comprises a bottom plate (1) and a first fixed frame (5), wherein the upper end of the bottom plate (1) is fixedly connected to a lower die set (2), a groove (3) is provided at the connection between the lower end of the lower die set (2) and the bottom plate (1), a sliding hole (6) is provided in the middle of the first fixed frame (5), a first electric push rod (7) is slidably connected inside the sliding hole (6), an output end of the first electric push rod (7) is fixedly connected to a first push plate (4) corresponding to the groove (3), four brackets (10) are fixedly connected to the lower end of the bottom plate (1), a fixed plate (11) is fixedly connected between two of the four brackets (10), a second electric push rod (12) is fixedly connected to one side of the fixed plate (11), and a telescopic end of the second electric push rod (12) is fixedly connected to a second push plate (13) corresponding to the first push plate (4).

2. A shaping device for producing thermal insulation boards according to claim 1, characterized in that: Two baffles (8) are fixedly connected to one side of the first fixed frame (5), and a plurality of rollers (9) are rotatably connected between the two baffles (8).

3. A shaping device for producing thermal insulation boards according to claim 1, characterized in that: A connecting hole (14) is provided on one side of the lower die set (2), and a material extraction cylinder (15) corresponding to the connecting hole (14) is fixedly connected to one side of the lower die set (2).

4. A shaping device for producing thermal insulation boards according to claim 3, characterized in that: One end of the extraction cylinder (15) away from the lower die set (2) is fixedly connected to a stirring box (16).

5. A shaping device for producing thermal insulation boards according to claim 4, characterized in that: A motor (17) is fixedly connected to one side of the stirring box (16); an output end of the motor (17) passes through one side of the stirring box (16) and is fixedly connected to a stirring shaft (18); and a feed port (19) is fixedly connected to the upper end of the stirring box (16).

6. A shaping device for producing thermal insulation boards according to claim 1, characterized in that: A second fixing frame (20) is fixedly connected to one side of the bottom plate (1), and a hydraulic cylinder (21) is fixedly connected to the upper end of the second fixing frame (20).

7. A shaping device for producing thermal insulation boards according to claim 6, characterized in that: The lower end of the second fixed frame (20) is fixedly connected to a hydraulic rod (22), and the output end of the hydraulic rod (22) is fixedly connected to an upper die set (23) corresponding to the lower die set (2).

Images