Inner tube wiring structure of electric tricycle

By designing the inner tube wiring structure of the disassembly unit and the limiting unit, the problems of inconvenient fixing and easy loosening of the wiring harness of traditional electric tricycles are solved, and the convenient fixing and stability of the wiring harness are achieved.

CN223014792UActive Publication Date: 2025-06-24SHANDONG LUTONG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421799573.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-24
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The inner tube wiring structure of traditional electric tricycles is not convenient enough when fixing the wiring harness, and one end of multiple wiring harnesses is easily loosened when fixed together.

Method used

An inner tube wiring structure including a disassembly unit and a limiting unit is designed. The disassembly unit realizes convenient fixing and disassembly of the wire harness by installing metal plates, connecting components and bearing components. The limiting unit ensures that one end of multiple wiring harnesses is stable and fixed by setting up a Unicom block, a wiring harness outlet and a limiting assembly.

Benefits of technology

It realizes convenient fixing and disassembly of the wiring harness, improves the convenience and stability of the wiring harness fixing, and avoids the risk of the wiring harness breaking due to looseness during driving.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223014792U_ABST
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Abstract

The utility model discloses an inner tube wiring structure of an electric tricycle, which relates to the technical field of inner tube wiring structures and comprises a middle beam, a bent beam fixedly connected to one side of the middle beam, a dismounting unit arranged in the middle beam and a limiting unit arranged in the bent beam. The dismounting unit comprises a metal plate arranged on one side of the middle beam, a connecting assembly arranged on one side of the metal plate and a bearing assembly arranged in the middle beam. The limiting unit comprises a communication block arranged at the top end of the bent beam, a wire harness outlet formed in one side of the bent beam, and a limiting assembly arranged in the bent beam. According to the inner pipe wiring structure of the electro-tricycle, the metal plate is driven to be separated from the middle beam by disassembling the locking bolts, so that wiring harnesses can be arranged and then continuously pushed, the wiring harnesses do not need to be drawn out and fed in again, and the fixing stability of the various wiring harnesses is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of inner tube wiring structures, in particular to an inner tube wiring structure of an electric tricycle. Background Art

[0002] Traditionally, the power cords of electric tricycles are fixed by welding wire clips on the outer surface of the center beam. However, this fixing method has certain safety hazards. It is very easy for the power cord to fall or become disconnected after the electric tricycle touches the chassis during driving, which poses certain risks.

[0003] After searching in the publication (announcement) number: CN219487627U, a wiring structure of the inner tube of the center beam of an electric tricycle is disclosed, including a center beam located on the electric tricycle, the outer side surface of the center beam is recessed inward along the length direction to form a mounting groove, the inner upper and lower surfaces of the mounting groove are slidingly provided with a wire pressing stopper strip, the outer walls on both sides of the wire pressing stopper strip are provided with limiting teeth, the inner walls on both sides of the mounting groove are provided with tooth grooves, and the limiting teeth and the tooth grooves are meshed with each other; the wiring harness of the electric tricycle is directly inserted into the mounting groove of the center beam, and the wire pressing stopper strip is pressed into the mounting groove to prevent the wiring harness from falling out, and the wire pressing stopper strip is engaged with the tooth groove of the mounting groove with the limiting teeth, so as to further enhance the connection stability between the wire pressing stopper strip and the mounting groove, realize the protection of the wiring harness, and avoid the wiring harness damage or breakage caused by the chassis scraping against obstacles when the electric tricycle encounters a rugged road during driving, thereby providing safety protection for subsequent use.

[0004] Although the above solution prevents the wiring harness from being damaged or broken due to the chassis scraping against obstacles when the electric tricycle encounters rough roads during driving, it is not convenient enough when fixing the wiring harness. If the wiring harness does not move inside the center beam, the wiring harness can only be pulled out and reinserted, and multiple wiring harnesses are prone to loosening when one end is fixed together. Utility Model Content

[0005] The main purpose of the utility model is to provide an inner tube wiring structure for an electric tricycle. By providing a disassembly unit, the problem that the wiring harness is not convenient enough when being fixed, if the wiring harness does not move inside the center beam, the wiring harness can only be pulled out and reinserted is solved. By providing a limiting unit, the problem that one end of multiple wiring harnesses is easy to loosen when being fixed together is solved.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An inner tube wiring structure of an electric tricycle comprises a middle beam, and a curved beam fixedly connected to one side of the middle beam, a disassembly unit arranged inside the middle beam, and a limit unit arranged inside the curved beam;

[0008] The disassembly unit includes a metal plate disposed on one side of the middle beam, a connection assembly disposed on one side of the metal plate, and a receiving assembly disposed inside the middle beam;

[0009] The limiting unit includes a communication block disposed at the top end of the bent beam, a wire harness outlet opened on one side of the bent beam, and a limiting assembly disposed inside the bent beam.

[0010] Preferably, the connection assembly in the disassembly unit includes two partition structures fixedly connected to one side of the metal plate, and an extrusion structure fixedly connected to the inside of one of the partition structures.

[0011] Preferably, the partition structure in the disassembly unit includes a partition plate fixedly connected to the middle of one side of the metal plate, a clamping groove opened inside the partition plate, a clamping plate fixedly connected to one side of the partition plate, fitting plates fixedly connected to the upper and lower sides of the partition plate, limiting plates fixedly connected to one end of the fitting plates, guiding blocks fixedly connected to both sides of the limiting plates, and a plurality of locking bolts disposed inside the metal plate.

[0012] Preferably, the extrusion structure in the disassembly unit includes a plurality of first elastic columns fixedly connected to the bottom ends of one of the limiting plates and the partition plate, a first spring disposed on the surface of the first elastic columns, and a push plate fixedly connected to the bottom ends of the plurality of first elastic columns.

[0013] Preferably, the receiving assembly in the disassembly unit has the same structure as the connection assembly, and the fitting plates and partition plates in the receiving assembly and the connection assembly are in contact with each other.

[0014] Preferably, the limiting assembly in the limiting unit includes a second elastic column fixedly connected to the inside of the bent beam, a second spring disposed on the surface of the second elastic column, an arc-shaped plate fixedly connected to one end of the second elastic column, and two flexible blocks fixedly connected to the bottom end of the arc-shaped plate.

[0015] Preferably, one end of the flexible block of the limiting assembly in the limiting unit is fixedly connected to the inner wall of the bent beam.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. In the utility model, a variety of wiring harnesses are inserted into the center beam through the setting of the disassembly unit. Since the receiving component and the connecting component have the same structure, and the receiving component and the fitting plate and the partition plate in the connecting component are fitted, the inside of the center beam is divided into multiple placement grooves, which can be used to place different wiring harnesses. The elastic force of the first elastic column and the first spring can also be used to drive the push plate to limit the activity space of the wiring harness, thereby improving the convenience of fixing the wiring harness. If the wiring harness does not move during the insertion process, it is only necessary to remove multiple locking bolts and then drive the metal plate to separate from the center beam, so that the wiring harness can be arranged and continued to be pushed in, so there is no need to pull out the wiring harness and re-insert it.

[0018] 2. In the utility model, through the setting of the limiting unit, when multiple wire harnesses enter the curved beam, one end of the multiple wire harnesses are connected to the connecting block, and the elastic force of the second elastic column and the second spring drives the arc plate to squeeze the multiple wire harnesses, so that the multiple wire harnesses are controlled between the two flexible blocks, thereby improving the stability of the fixation of the multiple wire harnesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a cross-sectional structural schematic diagram of the metal plate in the utility model;

[0021] Figure 3 It is a cross-sectional view of the middle beam and the curved beam in the utility model;

[0022] Figure 4 For this utility model Figure 3 A schematic diagram of the structure enlargement in the middle;

[0023] Figure 5 For this utility model Figure 3 Enlarged schematic diagram of the structure at point B in the middle.

[0024] In the figure:

[0025] 1. Middle beam;

[0026] 2. Curved beam;

[0027] 3. Disassembly unit; 301. Metal plate; 302. Locking bolt; 303. Partition plate; 304. Snap-in groove; 305. Fitting plate; 306. Snap-in plate; 307. Limiting plate; 308. Guide block; 309. First spring; 310. First elastic column; 311. Push plate.

[0028] 4. Limiting unit; 401. Wire harness outlet; 402. Connecting block; 403. Second elastic column; 404. Second spring; 405. Arc plate; 406. Flexible block. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 As shown, an inner tube routing structure of an electric tricycle includes a middle beam 1, and a curved beam 2 fixedly connected to one side of the middle beam 1, and also includes a disassembly unit 3 arranged inside the middle beam 1, and a limit unit 4 arranged inside the curved beam 2;

[0031] The disassembly unit 3 includes a metal plate 301 disposed on one side of the center beam 1, a connection component disposed on one side of the metal plate 301, and a receiving component disposed inside the center beam 1;

[0032] The limiting unit 4 includes a connecting block 402 arranged at the top end of the bending beam 2 , a harness outlet 401 opened at one side of the bending beam 2 , and a limiting component arranged inside the bending beam 2 .

[0033] The connection assembly in the disassembly unit 3 includes two partition structures fixedly connected to one side of the metal plate 301, and an extrusion structure fixedly connected to the inside of one of the partition structures.

[0034] The partition structure in the disassembly unit 3 includes a partition plate 303 fixedly connected to the middle part of one side of the metal plate 301, a snap-in groove 304 opened inside the partition plate 303, a snap-in plate 306 fixedly connected to one side of the partition plate 303, a bonding plate 305 fixedly connected to the upper and lower sides of the partition plate 303, a limit plate 307 fixedly connected to one end of the bonding plate 305, a guide block 308 fixedly connected to both sides of the limit plate 307, and a plurality of locking bolts 302 arranged inside the metal plate 301.

[0035] The extrusion structure in the disassembly unit 3 includes a plurality of first elastic columns 310 fixedly connected to one of the limit plates 307 and the bottom end of the partition plate 303 , a first spring 309 arranged on the surface of the first elastic column 310 , and a push plate 311 fixedly connected to the bottom ends of the plurality of first elastic columns 310 .

[0036] The receiving assembly in the disassembly unit 3 has the same structure as the connecting assembly, and the bonding plate 305 and the partition plate 303 in the receiving assembly and the connecting assembly are bonded to each other.

[0037] The limiting assembly in the limiting unit 4 includes a second elastic column 403 fixedly connected to the inside of the bending beam 2, a second spring 404 arranged on the surface of the second elastic column 403, an arc plate 405 fixedly connected to one end of the second elastic column 403, and two flexible blocks 406 fixedly connected to the bottom end of the arc plate 405.

[0038] One end of the flexible block 406 of the limiting assembly in the limiting unit 4 is fixedly connected to the inner wall of the bending beam 2 .

[0039] Multiple wiring harnesses are inserted into the center beam 1. Since the receiving component and the connecting component have the same structure, and the bonding plates 305 and the partition plates 303 in the receiving component and the connecting component are all bonded, the inside of the center beam 1 is divided into multiple placement slots, which can be used to place different wiring harnesses. The elastic force of the first elastic column 310 and the first spring 309 can also be used to drive the push plate 311 to limit the activity space of the wiring harness, thereby improving the convenience of fixing the wiring harness. If the wiring harness does not move during the insertion process, it is only necessary to remove the multiple locking bolts 302 and then drive the metal plate 301 to separate from the center beam 1, and then the wiring harness can be arranged and continued to be pushed in, so there is no need to pull out the wiring harness and reinsert it. Example

[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 As shown, an inner tube routing structure of an electric tricycle includes a middle beam 1, and a curved beam 2 fixedly connected to one side of the middle beam 1, and also includes a disassembly unit 3 arranged inside the middle beam 1, and a limit unit 4 arranged inside the curved beam 2;

[0041] The disassembly unit 3 includes a metal plate 301 disposed on one side of the center beam 1, a connection component disposed on one side of the metal plate 301, and a receiving component disposed inside the center beam 1;

[0042] The limiting unit 4 includes a connecting block 402 arranged at the top end of the bending beam 2 , a harness outlet 401 opened at one side of the bending beam 2 , and a limiting component arranged inside the bending beam 2 .

[0043] The connection assembly in the disassembly unit 3 includes two partition structures fixedly connected to one side of the metal plate 301, and an extrusion structure fixedly connected to the inside of one of the partition structures.

[0044] The partition structure in the disassembly unit 3 includes a partition plate 303 fixedly connected to the middle part of one side of the metal plate 301, a snap-in groove 304 opened inside the partition plate 303, a snap-in plate 306 fixedly connected to one side of the partition plate 303, a bonding plate 305 fixedly connected to the upper and lower sides of the partition plate 303, a limit plate 307 fixedly connected to one end of the bonding plate 305, a guide block 308 fixedly connected to both sides of the limit plate 307, and a plurality of locking bolts 302 arranged inside the metal plate 301.

[0045] The extrusion structure in the disassembly unit 3 includes a plurality of first elastic columns 310 fixedly connected to one of the limit plates 307 and the bottom end of the partition plate 303 , a first spring 309 arranged on the surface of the first elastic column 310 , and a push plate 311 fixedly connected to the bottom ends of the plurality of first elastic columns 310 .

[0046] The receiving assembly in the disassembly unit 3 has the same structure as the connecting assembly, and the bonding plate 305 and the partition plate 303 in the receiving assembly and the connecting assembly are bonded to each other.

[0047] The limiting assembly in the limiting unit 4 includes a second elastic column 403 fixedly connected to the inside of the bending beam 2, a second spring 404 arranged on the surface of the second elastic column 403, an arc plate 405 fixedly connected to one end of the second elastic column 403, and two flexible blocks 406 fixedly connected to the bottom end of the arc plate 405.

[0048] One end of the flexible block 406 of the limiting assembly in the limiting unit 4 is fixedly connected to the inner wall of the bending beam 2 .

[0049] When multiple wiring harnesses enter the curved beam 2, one end of the multiple wiring harnesses are connected to the connecting block 402, and the elastic force of the second elastic column 403 and the second spring 404 drives the arc plate 405 to squeeze the multiple wiring harnesses, and the multiple wiring harnesses are controlled between the two flexible blocks 406, thereby improving the stability of the fixation of the multiple wiring harnesses.

[0050] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An inner tube wiring structure for an electric tricycle, comprising a middle beam (1), and a curved beam (2) fixedly connected to one side of the middle beam (1), characterized in that: It also includes a disassembly unit (3) arranged inside the middle beam (1), and a limiting unit (4) arranged inside the bending beam (2); The disassembly unit (3) comprises a metal plate (301) arranged on one side of the center beam (1), a connection component arranged on one side of the metal plate (301), and a receiving component arranged inside the center beam (1); The limiting unit (4) comprises a connecting block (402) arranged at the top end of the bending beam (2), a wiring harness outlet (401) opened at one side of the bending beam (2), and a limiting component arranged inside the bending beam (2).

2. The inner tube wiring structure of an electric tricycle according to claim 1, characterized in that: The connection assembly in the disassembly unit (3) comprises two partition structures fixedly connected to one side of the metal plate (301), and an extrusion structure fixedly connected to the inside of one of the partition structures.

3. The inner tube wiring structure of an electric tricycle according to claim 2, characterized in that: The partition structure in the disassembly unit (3) comprises a partition plate (303) fixedly connected to the middle part of one side of the metal plate (301), a snap-in groove (304) provided inside the partition plate (303), a snap-in plate (306) fixedly connected to one side of the partition plate (303), a bonding plate (305) fixedly connected to the upper and lower sides of the partition plate (303), a limit plate (307) fixedly connected to one end of the limit plate (305), a guide block (308) fixedly connected to both sides of the limit plate (307), and a plurality of locking bolts (302) arranged inside the metal plate (301).

4. The inner tube wiring structure of an electric tricycle according to claim 3, characterized in that: The extrusion structure in the disassembly unit (3) comprises a plurality of first elastic columns (310) fixedly connected to one of the limit plates (307) and the bottom end of the partition plate (303), a first spring (309) arranged on the surface of the first elastic column (310), and a push plate (311) fixedly connected to the bottom ends of the plurality of first elastic columns (310).

5. The inner tube wiring structure of an electric tricycle according to claim 4, characterized in that: The receiving component in the disassembly unit (3) has the same structure as the connecting component, and the bonding plate (305) and the partition plate (303) in the receiving component and the connecting component are bonded to each other.

6. The inner tube wiring structure of an electric tricycle according to claim 5, characterized in that: The limiting assembly in the limiting unit (4) comprises a second elastic column (403) fixedly connected to the inside of the bending beam (2), a second spring (404) arranged on the surface of the second elastic column (403), an arc plate (405) fixedly connected to one end of the second elastic column (403), and two flexible blocks (406) fixedly connected to the bottom end of the arc plate (405).

7. The inner tube wiring structure of an electric tricycle according to claim 6, characterized in that: One end of the flexible block (406) of the limiting assembly in the limiting unit (4) is fixedly connected to the inner wall of the bending beam (2).

Citation Information

Patent Citations

  • Center sill inner tube wiring structure of electro-tricycle

    CN219487627U