Bottle body tray entering device
By designing a bottle body storing device that includes conveying bottle care components, bottle pick-up and bottle pick-up conveying mechanisms, the bottle pick-up and unsuccessful bottle pick-up problems caused by the close and inclination of the bottle body, the bottle body is solved, and the orderly spacing and linear conveying of the bottle body are achieved, ensuring the normal operation of the packaging line and the product pass rate.
Patent Information
- Application Number
- CN202422071563.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-26
AI Technical Summary
During the automated packaging of multiple bottles in a box, the bottle body is close and tilted, resulting in problems such as difficult to easily pick up the bottle and unsuccessful entry into the box.
A bottle body stenting device is designed, including a conveying bottle care assembly, a bottle stenting mechanism and a bottle stenting mechanism. The conveying bottle care assembly includes a bottle body conveying line, a spacing mechanism and a linear bottle care mechanism. The orderly spacing and linear conveying of the bottle body is achieved through synchronous belts and bottle parts, ensuring that the bottle body is arranged according to the packaging requirements before entering the box.
It effectively solves the problems of bottle picking and unsuccessful entry of the box caused by the close and inclination of the bottle body, and ensures the normal operation of the packaging line and the product pass rate. At the same time, through adjustable bottle splitting parts and stop strips, it is suitable for packaging with different bottle spacing requirements, and has a wide range of versatility.
Smart Images
Figure CN223015008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and drug packaging machinery and equipment, in particular to a bottle body loading device for a tray. Background Art
[0002] With the development of the packaging industry, the packaging forms are diversified and refined. In order to prevent the outer surfaces of products from being damaged due to mutual friction during transportation, when performing automatic packaging of multiple bottles in a box for round bottle-like materials, as Figure 1 shown, it is required that the round bottles be separated from each other. However, in the prior art, the bottle bodies are usually close together during transportation. When using a manipulator to automatically grab and load the materials, it is required that the bottle bodies be spaced according to the packaging requirements before being put into the box, so that the bottle bodies can be perfectly and smoothly loaded into the box and then the next packaging process can be carried out; especially when the bottle body is a special-shaped bottle with a cap diameter larger than the bottle body, the adjacent bottle bodies may tilt, as Figure 2 shown, resulting in the manipulator possibly being unable to pick up the bottle body. Therefore, how to make the bottle bodies conveyed closely by the mesh belt be arranged in an orderly and fixed-distance manner has become a very important link in packaging, and is directly related to whether the packaging line can operate normally and the qualified rate of the packaged products. Summary of the Utility Model
[0003] (1) Technical Problems to be Solved
[0004] Based on the above problems, the utility model provides a bottle body loading device for a tray, which solves the problems of difficult bottle picking and unsuccessful box loading caused by the adjacent and tilted bottle bodies during the packaging of multiple bottles in a box.
[0005] (2) Technical Solutions
[0006] Based on the above technical problems, the utility model provides a bottle body loading device for a tray, including a conveying and bottle arranging assembly, a bottle picking and loading mechanism, and a tray conveying mechanism. The conveying and bottle arranging assembly includes a bottle body conveying line, a spacing mechanism, and a linear bottle arranging mechanism that are sequentially connected to the bottle body conveying line. A linear bottle conveying channel is formed on at least one side of the linear bottle arranging mechanism. A bottle separating member for equally spacing the bottles in the linear bottle conveying channel is provided on the linear bottle arranging mechanism. The bottle picking and loading mechanism is used to transfer the bottle bodies on the linear bottle conveying channel to the tray conveying mechanism.
[0007] Further, the linear bottle conveying channel is a synchronous belt. The linear bottle arranging mechanism includes a synchronous belt, a synchronous pulley around which the synchronous belt is wound, and a second driving mechanism for driving the synchronous pulley. The bottle separating member is matched with the outer diameter of the bottle body.
[0008] Further, the bottle separating member is detachably installed on the synchronous belt, and the spacing of the bottle separating member is adjustable.
[0009] Further, a retaining bar parallel to the bottle body conveying direction is provided between the linear bottle arranging mechanisms for adjusting the distance between bottle bodies.
[0010] Further, the width of the retaining bar is adjustable.
[0011] Further, the distance separating mechanism includes a dial wheel and a first driving mechanism for driving the dial wheel, and a plurality of grooves matching the outer diameter of the bottle body are provided on the dial wheel.
[0012] Further, the bottle arranging speed of the linear bottle arranging mechanism matches the bottle taking speed of the bottle taking and placing into tray mechanism.
[0013] Further, a guiding grid for separating the bottle bodies is also provided between the bottle body conveying line and the distance separating mechanism.
[0014] Further, the guiding grid includes a first grid and a second grid, and the second grid is an arc whose end is tangent to the movement track of the distance separating mechanism.
[0015] Further, the width of the guiding grid is adjustable, and a scale for recording the width of the guiding grid is also provided above the guiding grid.
[0016] (III) Beneficial Effects
[0017] The above technical solutions of the present utility model have the following advantages:
[0018] (1) Through the linear bottle arranging structure of the present utility model, the adjacent bottle bodies are orderly separated by a distance according to the packaging requirements before entering the box, and the inclination of the bottle bodies is prevented. When packaging multiple bottles in one box, the bottle taking and placing into tray mechanism can successfully take the bottles and smoothly load them into the box, thereby ensuring the normal operation of the packaging line and guaranteeing the qualification rate of the packaged products;
[0019] (2) Through the distance separating mechanism of the present utility model, the adjacent bottle bodies are initially separated by a distance, so that the bottle bodies enter the linear bottle arranging structure more smoothly, preventing the bottle bodies from being crushed by the bottle separating parts; and through the guiding of the guiding grid, the bottle bodies enter the distance separating mechanism for separation more smoothly, further preventing bottle jamming; thereby further ensuring the normal operation of the packaging line and guaranteeing the qualification rate of the packaged products;
[0020] (3) The present utility model can also be adjusted by the retaining bar according to the bottle row spacing on the packaging, so that multiple rows of bottle bodies can be transported at one time;
[0021] (4) The bottle separating parts of the present utility model are detachable, the spacing is adjustable, and the width of the retaining bar is also adjustable. Therefore, by changing the spacing of the bottle separating parts and the width of the retaining bar, the device can be adapted to the packaging requirements of different bottle body spacing, has wide versatility, and saves equipment costs. Description of the Drawings
[0022] The features and advantages of the present utility model will be more clearly understood by referring to the accompanying drawings. The drawings are schematic and should not be construed as imposing any limitations on the present utility model. In the drawings:
[0023] Figure 1 It is a top view of a multi-bottle packaging bottle holder of the present utility model;
[0024] Figure 2 It is a schematic diagram of the bottles of the present utility model being close to each other and inclined;
[0025] Figure 3 It is an overall structural schematic diagram of a bottle-in-holder device according to an embodiment of the present utility model;
[0026] Figure 4 It is an overall structural schematic diagram of a conveying and bottle-aligning assembly according to an embodiment of the present utility model;
[0027] Figure 5 It is a structural schematic diagram of a spacing mechanism according to an embodiment of the present utility model;
[0028] Figure 6 It is a structural schematic diagram of a linear bottle-aligning mechanism according to an embodiment of the present utility model;
[0029] In the figure: 1: bottle conveying line; 2: guiding grid; 21: first grid; 22: second grid; 3: spacing mechanism; 31: dial; 32: groove; 33: first driving mechanism; 34: bracket; 4: linear bottle-aligning mechanism; 41: synchronous belt; 42: bottle separating member; 43: second driving mechanism; 44: synchronous pulley; 45: stop bar; 5: bottle-taking and placing-in-holder mechanism; 6: packaging box conveying mechanism; 7: bottle holder conveying mechanism; 8: scale. Detailed implementation manners
[0030] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not intended to limit the scope of the present utility model.
[0031] As Figure 3 shown, this embodiment is a bottle-in-holder device, including a conveying and bottle-aligning assembly, a bottle-taking and placing-in-holder mechanism 5, and a bottle holder conveying mechanism 7. The conveying and bottle-aligning assembly includes a bottle conveying line 1, and a spacing mechanism 3 and a linear bottle-aligning mechanism 4 that are sequentially connected to the bottle conveying line 1. The linear bottle-aligning mechanism 4 forms a linear bottle conveying channel on at least one side. A bottle separating member 42 for equally spacing the bottles in the linear bottle conveying channel is provided on the linear bottle-aligning mechanism 4. The bottle-taking and placing-in-holder mechanism 5 is used to transfer the bottles on the linear bottle conveying channel to the bottle holder conveying mechanism 7.
[0032] In this embodiment, as Figure 4 and Figure 5As shown in the figure, the bottle spacing mechanism 3 includes a dial wheel 31 and a first driving mechanism 33 for driving the dial wheel 31. The dial wheel 31 is provided with a plurality of grooves 32 that match the outer diameter of the bottle body, and the dial wheel 31 is arranged on a bracket 34. As the dial wheel 31 rotates, the adjacent bottles on the bottle conveyor line 1 are separated, facilitating the docking of the bottles to the synchronous belt 41 and preventing them from being crushed by the bottle separating member 42.
[0033] In this embodiment, the linear bottle conveying channel is a synchronous belt 41. As shown in Figure 4 and Figure 6 the figure, the linear bottle aligning mechanism 4 includes a synchronous belt 41, a synchronous pulley 44 around which the synchronous belt 41 is wound, and a second driving mechanism 43 for driving the synchronous pulley 44. The bottle separating member 42 matches the outer diameter of the bottle body, enabling the bottles to be conveyed equidistantly at a set spacing by the bottle separating member 42. The spacing adjusted by the bottle separating member 42 is parallel to the bottle conveying direction.
[0034] In this embodiment, the bottle separating member 42 is detachably mounted on the synchronous belt 41, and the spacing of the bottle separating member 42 is adjustable, so as to adjust the spacing parallel to the bottle conveying direction to be consistent with the packaging requirements, enabling the bottle picking and placing mechanism 5 to transfer a plurality of bottles in a row with adjusted spacing to the bottle tray conveying mechanism 7 at one time, and the bottles will not tilt.
[0035] In addition, to enable the bottle picking and placing mechanism 5 to transfer multiple rows of bottles to the bottle tray conveying mechanism 7 at one time and the bottles not to tilt, between the linear bottle aligning mechanisms 4, there is also a baffle 45 for adjusting the bottle spacing parallel to the bottle conveying direction. The width of the baffle 45 is adjustable to meet the row spacing requirements in packaging. As shown in Figure 1 the figure, two rows of bottles can be transferred at one time.
[0036] In this embodiment, between the bottle conveyor line 1 and the bottle spacing mechanism 3, there is also a guiding grid 2 for dividing the adjacent bottles into two columns. The guiding grid 2 includes a first grid 21 and a second grid 22. The second grid 22 is arc-shaped, and the end of the second grid 22 is tangent to the movement track of the dial wheel 31 to facilitate the docking of the bottles to the dial wheel 31. Similarly, the width of the guiding grid 2 is adjustable, and above the guiding grid 2, there is also a scale 8 for recording the width of the guiding grid 2.
[0037] In this embodiment, both the bottle spacing mechanism 3 and the linear bottle aligning mechanism 4 are arranged on both sides of the bottle conveyor line 1.
[0038] In this embodiment, the bottle picking and placing mechanism 5 includes a manipulator, a robot, etc., for transferring the bottles on the linear bottle conveying channel to the bottle tray conveying mechanism 7. The bottle aligning speed of the linear bottle aligning mechanism 4 matches the picking speed of the bottle picking and placing mechanism 5, effectively preventing material jams and pile-ups.
[0039] Therefore, the adjacent bottles are conveyed along with the bottle conveying line 1. First, they are guided by the guiding grid 2 to separate the two columns of bottles left and right. Under the action of the extrusion thrust, they enter the spacing mechanism 3. The grooves 32 on the dial 31 initially separate the spacing between the bottles, driving the bottles into the linear bottle arranging mechanism 4. In the linear bottle arranging mechanism 4, the bottles are transported under the drive of the synchronous belt 41. At the same time, the bottle separating parts 42 separate the spacing between the bottles to meet the spacing between each row of bottles on the package; if multiple rows of bottles are transported simultaneously, the spacing between each row of bottles can also be separated to meet the row spacing on the package by the retaining bars 45; the packaging box conveying mechanism 6 is arranged in front of the conveying and bottle arranging assembly. The packaging box conveying mechanism 6 is used to place the empty packaging boxes on the box loading conveying mechanism 7. The bottle taking and placing on tray mechanism 5 transports the bottles with adjusted spacing into the empty packaging boxes on the bottle tray conveying mechanism 7.
[0040] In summary, it can be seen that through the above-mentioned bottle placing on tray device, the following beneficial effects are achieved:
[0041] (1) Through the linear bottle arranging structure of the present utility model, the adjacent bottles are orderly spaced according to the packaging requirements before being put into the box, and the inclination of the bottles is prevented. When packaging multiple bottles in one box, the bottle taking and placing on tray mechanism can successfully take the bottles and smoothly load them into the box, thus ensuring the normal operation of the packaging line and guaranteeing the qualification rate of the packaged products;
[0042] (2) Through the spacing mechanism of the present utility model, the adjacent bottles are initially spaced, enabling the bottles to enter the linear bottle arranging structure more smoothly and preventing the bottles from being crushed by the bottle separating parts; and through the guiding of the guiding grid, the bottles enter the spacing mechanism for spacing more smoothly, further preventing bottle jamming; thereby further ensuring the normal operation of the packaging line and guaranteeing the qualification rate of the packaged products;
[0043] (3) The present utility model can also be adjusted by the retaining bars according to the row spacing of the bottles on the package, enabling multiple rows of bottles to be transported at one time;
[0044] (4) The bottle separating parts of the present utility model are detachable, the spacing can be adjusted, and the width of the retaining bars can also be adjusted. Thus, by changing the spacing of the bottle separating parts and the width of the retaining bars, the device can be adapted to the packaging requirements of different bottle spacings, has wide versatility, and saves equipment costs.
[0045] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the embodiments of the present utility model are described in conjunction with the drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present utility model, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A bottle tray loading device, comprising a bottle conveying and unscrambling assembly, a bottle loading mechanism (5) and a bottle tray conveying mechanism (7), characterized in that: The conveying and unscrambling bottle assembly comprises a bottle conveying line (1), and a spacing mechanism (3) and a linear bottle unscrambling mechanism (4) which are sequentially connected to the bottle conveying line (1); a linear bottle conveying channel is formed on at least one side of the linear bottle unscrambling mechanism (4); a bottle separating member (42) is provided on the linear bottle unscrambling mechanism (4) for conveying bottles at equal distances on the linear bottle conveying channel; and the bottle picking and placing mechanism (5) is used for transferring bottles on the linear bottle conveying channel to the bottle tray conveying mechanism (7).
2. The bottle loading device according to claim 1, characterized in that: The linear bottle conveying channel is a synchronous belt (41), the linear bottle unscrambling mechanism (4) comprises a synchronous belt (41), a synchronous wheel (44) surrounded by the synchronous belt (41), and a second driving mechanism (43) driving the synchronous wheel (44), and the bottle separating member (42) matches the outer diameter of the bottle body.
3. The bottle loading device according to claim 2, characterized in that: The bottle separating components (42) are detachably mounted on the synchronous belt (41), and the spacing between the bottle separating components (42) is adjustable.
4. The bottle loading device according to claim 1, characterized in that: A blocking bar (45) parallel to the bottle conveying direction and used for adjusting the spacing between bottles is also provided between the linear bottle unscrambling mechanisms (4).
5. The bottle loading device according to claim 4, characterized in that: The width of the baffle (45) is adjustable.
6. The bottle loading device according to claim 1, characterized in that: The spacing mechanism (3) comprises a dial wheel (31) and a first driving mechanism (33) for driving the dial wheel (31); the dial wheel (31) is provided with a plurality of grooves (32) matching the outer diameter of the bottle body.
7. The bottle loading device according to claim 1, characterized in that: The bottle unscrambling speed of the linear bottle unscrambling mechanism (4) matches the bottle taking speed of the bottle taking and placing mechanism (5).
8. The bottle loading device according to claim 1, characterized in that: A guide fence (2) for separating the bottles is also provided between the bottle conveying line (1) and the spacing mechanism (3).
9. The bottle loading device according to claim 8, characterized in that: The guide fence (2) comprises a first fence (21) and a second fence (22); the second fence (22) is in the shape of an arc whose end is tangent to the motion trajectory of the spacing mechanism (3).
10. The bottle loading device according to claim 8, characterized in that: The width of the guide fence (2) is adjustable, and a scale (8) for recording the width of the guide fence (2) is provided above the guide fence (2).