Multifunctional conveying equipment applied to lead ingot casting

Abstract

The utility model relates to the technical field of aluminum ingot production, and discloses multifunctional conveying equipment applied to lead ingot casting. By arranging the conveying rollers and the driving device, the multiple conveying rollers can be driven to rotate synchronously so as to convey and transfer the cast aluminum ingots, and due to the fact that gaps exist between the conveying rollers, the cooling device can spray water to the cast aluminum ingots through the gaps between every two adjacent conveying rollers so as to complete cooling; and on the other hand, through cooperation of a discharging hopper, a pressure sensor, a rotating plate and the like, when a cast aluminum ingot falls into a conveying roller, the conveying roller can conduct conveying of one end of a journey and stop conveying immediately till the next cast aluminum ingot falls above the conveying roller, so that the idling time of the equipment is shorter, and the production efficiency is improved. On one hand, the purposes of saving energy and reducing consumption can be achieved, and on the other hand, cast aluminum ingots stay on the conveying rollers for a longer time, and the cooling effect is better.

Description

Technical Field

[0001] This application relates to the technical field of aluminum ingot production, and particularly relates to a multifunctional conveying device applied to casting lead ingots. Background Art

[0002] Lead ingots are divided into large ingots and small ingots. The small ingots are rectangular trapezoids with bundling grooves at the bottom and protruding ears at both ends. The large ingots are trapezoids with T-shaped bumps at the bottom and lifting grooves on both sides. They are mainly used in the manufacture of storage batteries, coatings, bullet heads, welding materials, lead salts of chemicals, cable sheaths, bearing materials, caulking materials, Babbitt alloys, and protective materials for X-rays, etc. After the lead ingots are cast, processes such as cooling and metering transportation are required. The conveying devices in the prior art can only meet the transfer function and do not have a variety of other application functions, resulting in problems such as complex production processes, high production costs, and low efficiency. Utility Model Content

[0003] In view of the above problems, the embodiments of this application provide a multifunctional conveying device applied to casting lead ingots, which can complete operations such as cooling and metering during the process of conveying the cast lead ingots, and is more efficient and energy-saving during the transfer process.

[0004] According to one aspect of the embodiments of this application, a multifunctional conveying device applied to casting lead ingots is provided. The multifunctional conveying device applied to casting lead ingots includes a PLC control box and two symmetrically arranged mounting plates. A plurality of conveying rollers are rotatably arranged at equal intervals along the axial direction of the mounting plates on the two mounting plates. The conveying rollers are connected to a driving device. A water collecting tank is connected to the bottom of the mounting plate. A water tank is arranged at the bottom of one end of the water collecting tank. A cooling device for spraying water towards the conveying rollers is arranged in the water tank. A connecting plate is fixedly arranged above the two mounting plates above the water tank. A feeding hopper is arranged at the top of the connecting plate. A metering cavity is formed after the lower part of the feeding hopper shrinks. An installation groove is opened on the inner side wall of the metering cavity. A rotating plate is hinged to one side of the top of the installation groove. The bottom side of the rotating plate is connected to the inner wall of the installation groove through an elastic member. A support platform and a pressure sensor are respectively arranged on the inner wall of the installation groove and on the side of the rotating plate close to the installation groove. The pressure sensor and the driving device are both electrically connected to the PLC control box.

[0005] In some embodiments, the water collecting tank is sequentially a cooling section and a draining section from the side close to the water tank to the side far from the water tank, and the cooling device is arranged on the cooling section.

[0006] In some embodiments, the cooling device includes a water pump disposed in the water tank. The water pump is connected to a plurality of spray pipes through a water outlet hose. The top end of the spray pipe penetrates upward into the water collecting tank and extends to the gap between two adjacent conveying rollers.

[0007] In some embodiments, a water guiding platform is provided at the water draining section. A water leakage opening is formed in the bottom wall of the water collecting tank at the cooling section. The water leakage opening is communicated with the water tank. The water guiding platform gradually slopes downward toward the side close to the cooling section.

[0008] In some embodiments, a circulating water inlet pipe is connected to the bottom of the water tank, and a circulating water outlet pipe is connected to one side of the water tank.

[0009] In some embodiments, the two mounting plates extend out of the water collecting tank and form a blanking end at one end. A belt conveyor with a turning function is provided at the blanking end.

[0010] The beneficial effects in this application are as follows: In this application, by providing the conveying rollers and the driving device, multiple conveying rollers can be driven to rotate synchronously, thereby realizing the conveying and transfer of the cast aluminum ingots. And since there are gaps between the conveying rollers, the cooling device can spray water on the cast aluminum ingots through the gaps between two adjacent conveying rollers to complete the cooling. On the other hand, in this application, by cooperating with the blanking funnel, the pressure sensor, the rotating plate, etc., when a cast aluminum ingot falls onto the conveying rollers, the conveying rollers can convey for a certain distance and then stop conveying until the next cast aluminum ingot falls above the conveying rollers. Therefore, the idling time of this equipment is less. On the one hand, it can achieve the purpose of energy conservation and consumption reduction. On the other hand, the cast aluminum ingots stay on the conveying rollers for a longer time, and the cooling effect is better.

[0011] The above description is only an overview of the technical solution of this application. In order to be able to understand the technical means of this application more clearly, it can be implemented according to the content of the description. And in order to make the above and other purposes, features and advantages of this application more obvious and understandable, the specific embodiments of this application are specifically given below. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] By reading the following detailed description of the preferred embodiments, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of this application. And throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0013] Figure 1 is the overall structural schematic diagram of the multi-functional conveying equipment for cast lead ingots provided by the embodiment of this application;

[0014] Figure 2This is a schematic cross-sectional structure diagram of the multi-functional conveying device applied to casting lead ingots provided by the embodiments of the present application.

[0015] The reference numerals in the specific embodiments are as follows:

[0016] The multi-functional conveying device 100 applied to casting lead ingots, mounting plate 110, conveying roller 111, driving device 112, blanking end 123, water collecting tank 120, cooling section 121, water draining section 122, water guiding platform 123, water leakage port 124, water tank 130, circulating water inlet pipe 131, circulating water outlet pipe 132, cooling device 140, water pump 141, water spraying pipe 142, connecting plate 150, blanking funnel 160, metering chamber 161, mounting groove 162, rotating plate 163, elastic member 164, pressure sensor 165, supporting platform 166. Specific embodiments

[0017] Hereinafter, embodiments of the technical solutions of the present application will be described in detail with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, so they are only examples and cannot be used to limit the protection scope of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" and any variations thereof in the specification and claims of the present application and the above drawings are intended to cover non-exclusive inclusion.

[0018] Specifically, please refer to Figure 1 and Figure 2 , Figure 1 This is a schematic overall structure diagram of the multi-functional conveying device applied to casting lead ingots provided by the embodiments of the present application. Figure 2The cross-sectional structural schematic diagram of the multi-functional conveying device applied to casting lead ingots provided by the embodiments of the present application. The multi-functional conveying device 100 applied to casting lead ingots includes a PLC control box and two symmetrically arranged mounting plates 110. The mounting plates 110 are used for erecting and installing conveying rollers, and can be formed by welding angle steels. A plurality of conveying rollers 111 are rotatably arranged at equal intervals along the axial direction of the mounting plates 110 on the two mounting plates 110. The conveying rollers 111 are used to drive the cast aluminum ingots to rotate on them and complete the conveying. Anti-slip protrusions can be arranged on the outer side walls of the conveying rollers 111 to increase the friction, thereby effectively avoiding phenomena such as slipping during the conveying process. The conveying rollers 111 are connected to a driving device 112. The driving device 112 is used to drive the plurality of conveying rollers 111 to rotate in the same direction. Specifically, the driving device 112 can be in the form of a rotating motor paired with a toothed chain. By installing a gear hinged to the toothed chain at the end of the conveying pipe, and further driving the plurality of conveying rollers 111 to rotate synchronously after the rotating motor drives the toothed chain and the gear to rotate in sequence. A water collecting tank 120 is connected to the bottom of the mounting plate 110. The water collecting tank 120 is used to collect the water after cooling. A water tank 130 is arranged at the bottom of one end of the water collecting tank 120 and is used to supply water vertically to the cooling device 140. A cooling device 140 for spraying water to the conveying rollers 111 is arranged in the water tank 130. The cooling device 140 is used to spray the water in the water tank 130 onto the cast aluminum ingots on the conveying rollers 111 to complete the cooling of the cast aluminum ingots. A connecting plate 150 is fixedly arranged above the water tank 130 and above the two mounting plates 110. A blanking funnel 160 is arranged at the top of the connecting plate 150. The blanking funnel 160 is used to receive the cast aluminum ingots and guide them to the conveying rollers 111 below. The lower part of the blanking funnel 160 is contracted to form a metering cavity 161. An installation groove 162 is opened on the inner side wall of the metering cavity 161, and the installation groove 162 can be formed by cutting the inner wall of the blanking funnel 160.One side of the top of the installation groove 162 is hinged with a rotating plate 163. One side of the bottom of the rotating plate 163 is connected to the inner wall of the installation groove 162 through an elastic member 164. A support platform 166 and a pressure sensor 165 are respectively arranged on the inner wall of the installation groove 162 and on the side of the rotating plate 163 close to the installation groove 162. The pressure sensor 165 and the driving device 112 are both electrically connected to the PLC control box. When the top of the blanking funnel 160 is filled with a cast aluminum ingot, the cast aluminum ingot falls under its own weight and enters the metering cavity 161. At this time, the rotating plate 163 will be extruded and turn outward. The elastic member 164 is extruded and contracted. After the pressure sensor 165 contacts the support platform 166 and is pressed, the pressure sensor 165 transmits an electrical signal to the PLC control box. The PLC control box controls the driving device 112 to start and drive a plurality of conveying rollers 111 to rotate synchronously. The cast aluminum ingots falling on the top of the conveying rollers 111 will be moved out from below the blanking funnel 160. The conveying rollers 111 below the blanking funnel 160 are no longer loaded, so as to receive subsequent cast aluminum ingots. At this time, the driving device 112 stops running and waits for subsequent cast aluminum ingots to fall again and cycles in this way.

[0019] As can be seen from the above, in the embodiment of the present application, by setting the conveying rollers 111 and the driving device 112, a plurality of conveying rollers 111 can be driven to rotate synchronously, so as to realize the conveying and transfer of cast aluminum ingots. And because there is a gap between the conveying rollers 111, the cooling device 140 can spray water on the cast aluminum ingots through the gap between two adjacent conveying rollers 111 to complete cooling. On the other hand, in the embodiment of the present application, by setting the blanking funnel 160, the pressure sensor 165 and the rotating plate 163 in cooperation, when a cast aluminum ingot falls onto the conveying rollers 111, the conveying rollers 111 can convey for a certain distance and then stop conveying until the next cast aluminum ingot falls above the conveying rollers 111. Therefore, the idling time of this equipment is less. On the one hand, it can achieve the purpose of energy conservation and consumption reduction. On the other hand, the cast aluminum ingots stay on the conveying rollers 111 for a longer time and the cooling effect is better.

[0020] In some embodiments, the water collecting tank 120 is successively a cooling section 121 and a draining section 122 from the side close to the water tank 130 to the side far from the water tank 130. The cooling device 140 is arranged on the cooling section 121. In the embodiment of the present application, when the cast aluminum ingot enters the cooling section 121, the cooling device 140 completes the cooling by spraying water on it. Then the cast aluminum ingot is conveyed to the draining section along with the rotation of the conveying rollers 111. Here, the cooling device 140 no longer sprays water on the cast aluminum ingot, and the water on the cast aluminum ingot will fall downward into the water collecting tank 120 for collection, so as to achieve the purpose of saving water consumption.

[0021] In some embodiments, the cooling device 140 includes a water pump 141 disposed in the water tank 130. The water pump 141 is connected to a plurality of spray pipes 142 through a water outlet hose. The top ends of the spray pipes 142 penetrate upward into the water collection tank 120 and extend to the gap between two adjacent conveying rollers. The embodiments of the present application provide a specific setting manner of the cooling device 140. Specifically, during the working process, the water pump 141 sends the water in the water tank 130 to the spray pipes 142 through the water outlet hose, and further the liquid water is sprayed from the spray pipes 142 onto the cast aluminum ingot, thereby completing the cooling of the cast aluminum ingot.

[0022] In some embodiments, a water guiding platform 123 is provided at the water draining section 122. A water leakage opening 124 is formed in the bottom wall of the water collection tank 120 at the cooling section 121. The water leakage opening 124 communicates with the water tank 130. The water guiding platform 123 gradually slopes downward toward the side close to the cooling section 121. In the embodiments of the present application, by providing the water guiding platform 123, the water drained from the cast aluminum ingot at the water draining section 122 will slide down to the water collection tank 120 at the cooling section 121 through the water guiding platform 123, avoiding the leakage of liquid water, and the water at the cooling section 121 will enter the water tank 130 through the water leakage opening 124 for secondary utilization.

[0023] In some embodiments, a circulating water inlet pipe 131 is connected to the bottom of the water tank 130, and a circulating water outlet pipe 132 is connected to one side of the water tank 130. Through the above settings in the embodiments of the present application, the water tank 130 can be replenished with water or the water quality can be replaced by using the circulating water inlet pipe 131 and the circulating water outlet pipe 132.

[0024] In some embodiments, the two mounting plates 110 extend out of the water collection tank 120 and form a blanking end 123 at one end. A belt conveyor with a turning function is provided at the blanking end 123. The belt conveyor with a turning function is a prior art and can be purchased in the market. Through the above settings, the cast aluminum ingot can be transported to each workshop for subsequent processing by using the belt conveyor.

[0025] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be covered within the scope of the claims and the description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The present application is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A multifunctional conveying device for casting lead ingots, characterized in that: It includes a PLC control box and two symmetrically arranged mounting plates, a plurality of conveying rollers are rotatably arranged on the two mounting plates at equal intervals along the axial direction of the mounting plates, the conveying rollers are connected to a driving device, and a water collecting tank is connected to the bottom of the mounting plates; A water tank is provided at the bottom of one end of the water collecting trough, and a cooling device for spraying water to the conveying rod is provided in the water tank. A connecting plate is fixed together above the two mounting plates located above the water tank, and a feeding funnel is provided on the top of the connecting plate. A metering cavity is formed after the bottom of the feeding funnel shrinks, and a mounting groove is provided at the inner side wall of the metering cavity. A rotating plate is hinged on one side of the top of the mounting groove, and one side of the bottom of the rotating plate is connected to the inner wall of the mounting groove through an elastic member. A support platform and a pressure sensor are respectively provided on the inner wall of the mounting groove and a side of the rotating plate close to the mounting groove, and the pressure sensor and the driving device are electrically connected to the PLC control box.

2. The multifunctional conveying device for casting lead ingots according to claim 1 is characterized in that: The water collecting tank is divided into a cooling section and a drainage section from a side close to the water tank to a side far away from the water tank, and the cooling device is arranged on the cooling section.

3. The multifunctional conveying device for casting lead ingots according to claim 2 is characterized in that: The cooling device comprises a water pump arranged in the water tank, the water pump is connected to a plurality of water spray pipes through a water outlet hose, the top end of the water spray pipe penetrates upward into the water collecting tank and extends to the gap between two adjacent conveying rollers.

4. The multifunctional conveying device for casting lead ingots according to claim 3 is characterized in that: A water guide platform is provided at the drainage section, a water leakage port is provided on the bottom wall of the water collecting tank at the cooling section, the water leakage port is connected to the water tank, and the water guide platform gradually slopes downward toward the side close to the cooling section.

5. The multifunctional conveying device for casting lead ingots according to claim 1 is characterized in that: The bottom of the water tank is connected to a circulating water inlet pipe, and one side of the water tank is connected to a circulating water outlet pipe.

6. The multifunctional conveying equipment for casting lead ingots according to claim 1 is characterized in that: The two mounting plates extend out of the water collecting trough at one end to form a discharge end, and a belt conveyor with a steering function is arranged at the discharge end.

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