Anti-blocking conveying disc
By designing guide devices and anti-blocking devices on the battery conveying disk, the blockage problem caused by battery accumulation is solved, and the conveying efficiency and production efficiency are improved.
Patent Information
- Application Number
- CN202422074613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing battery conveyor disks are prone to blockage after the battery accumulates to a certain amount, resulting in low conveying efficiency and reducing battery production efficiency.
An anti-blocking conveying tray is designed, and a combined structure of a base, a conveying tray, a guide device and an anti-blocking device are adopted. The guide device guides the battery through an arc-shaped guide bar, and the anti-blocking device uses the feeding wheel and groove structure to avoid the battery blockage and ensure the normal operation of the conveying plate.
It effectively reduces the possibility of battery blockage on the conveyor disk, improves the battery delivery efficiency of the conveyor disk, and thus improves the overall efficiency of battery production.
Smart Images

Figure CN223015624U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of batteries, and particularly to an anti-blocking conveying tray. Background Art
[0002] A battery is a device that converts chemical energy into electrical energy. It usually contains an electrolyte solution and metal electrodes, and these components are encapsulated in a cup, trough or other container to generate an electric current through a chemical reaction.
[0003] In the production process of existing batteries, a manipulator drops a whole box of batteries onto a conveying tray. There are retaining bars on the conveying tray. During the rotation of the conveying tray, the batteries on the conveying tray slide to the outer circle of the conveying tray under the action of the retaining bars and are sequentially conveyed from the discharge end of the conveying tray to the next process.
[0004] During the use of the above-mentioned conveying tray, when the batteries accumulate to a certain number, they will block the material at the narrowest part between the retaining bar and the outer circle of the conveying tray, resulting in low efficiency of the conveying tray in conveying batteries and reducing the production efficiency of the batteries. Summary of the Invention
[0005] In order to help solve the problem that when the batteries on the conveying tray accumulate to a certain number, they will block the material at the narrowest part between the retaining bar and the outer circle of the conveying tray, resulting in low efficiency of the conveying tray in conveying batteries, an anti-blocking conveying tray provided by the present application adopts the following technical solutions: including a base, a conveying tray is rotatably connected to the base, several batteries are vertically placed on the conveying tray, a driving device for driving the conveying tray to rotate is provided on the base, a mounting rack is provided on the base, a guiding device for guiding the movement direction of several batteries is provided on the mounting rack, and an anti-blocking device for preventing several batteries from being blocked is provided at the output end of the guiding device.
[0006] In a specific feasible embodiment, a retaining ring is provided on the mounting rack, and several batteries are located at the inner edge of the retaining ring.
[0007] In a specific feasible embodiment, the guiding device includes a mounting post provided on the mounting rack, an arc-shaped guiding bar is provided at one end of the mounting post facing the conveying tray, and several batteries are erected between the outer edge of the arc-shaped guiding bar and the retaining ring.
[0008] In a specific feasible embodiment, the anti-blocking device includes a support frame provided on the mounting rack, the support frame is rotatably connected to the mounting rack through a connecting component, a first driving motor is provided on the support frame, a material pushing wheel is provided at the output end of the first driving motor, and the minimum distance between the material pushing wheel and the retaining ring is the diameter of one battery.
[0009] In a specific feasible implementation, a plurality of grooves matching the batteries are formed on the outer edge of the material pushing wheel, and the plurality of batteries are respectively located on the inner edge of the grooves.
[0010] In a specific feasible implementation, the connecting component includes a connecting column arranged on the mounting frame, a bearing seat is provided on the support frame, and one end of the connecting column facing the conveying disc is rotatably connected to the bearing seat.
[0011] In a specific feasible implementation, the connecting column and the bearing seat are rotatably connected through a bearing.
[0012] In a specific feasible implementation, a first limiting block is provided on the mounting frame, a second limiting block is provided on the bearing seat, a limiting groove matching the first limiting block is formed on the surface of the second limiting block facing the first limiting block, the first limiting block is inserted into the limiting groove, and an elastic member is provided between the first limiting block and the second limiting block.
[0013] In a specific feasible implementation, a first guiding block is provided on the mounting frame, a connecting frame is provided on the first guiding block, a second guiding block is provided on the connecting frame, a blanking channel is formed between the first guiding block and the second guiding block, and the blanking channel communicates with the conveying disc.
[0014] In a specific feasible implementation, the driving device includes a second driving motor arranged on the base, and the conveying disc is arranged at the output end of the second driving motor.
[0015] In summary, the present application has at least the following beneficial technical effects: Start the driving device to drive the conveying disc at the output end of the driving device to rotate, provide a guiding effect on the moving direction of the battery through the guiding device, so that the battery moves towards the discharging end of the conveying disc. When the batteries on the conveying disc are blocked, start the anti-blocking device to sequentially convey the blocked batteries towards the discharging end of the conveying disc. By using the anti-blocking device, the possibility of the batteries on the conveying disc being blocked is reduced, the efficiency of the conveying disc for conveying batteries is improved, and thus the production efficiency of the batteries is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the embodiment of the present application.
[0017] Figure 2 is the structural schematic diagram for embodying the support frame in the embodiment of the present application.
[0018] Figure 3 is Figure 2 the enlarged schematic diagram at A in
[0019] Reference numerals: 1, base; 2, conveying tray; 3, mounting bracket; 4, retaining ring; 5, mounting post; 6, arc-shaped guiding strip; 7, support frame; 8, first driving motor; 9, material pushing wheel; 10, groove; 11, connecting post; 12, bearing seat; 13, first limiting block; 14, second limiting block; 15, limiting groove; 16, first guiding block; 17, second guiding block; 18, frame; 19, blanking channel; 20, second driving motor; 21, connecting frame; 22, speed reducer; 23, conveyor belt. Detailed implementation manners
[0020] The following further elaborates on this application in conjunction with the attached drawings Figures 1-3 and makes a more detailed description of the present application.
[0021] An embodiment of the present application discloses an anti-blocking conveying tray.
[0022] Referring to Figure 1 , the anti-blocking conveying tray 2 has a base 1, a conveying tray 2 is rotatably connected to the base 1, several batteries are placed on the conveying tray 2, and a driving device for driving the conveying tray 2 to rotate is provided on the base 1. The driving device includes a second driving motor 20 provided on the base 1, and the conveying tray 2 is arranged at the output end of the second driving motor 20. In this application document, a first transmission wheel can be arranged at the output end of the second conveying motor, a speed reducer 22 is arranged on the base 1, a second transmission wheel is arranged at the output end of the speed reducer 22, and a transmission belt is tightly wound between the first transmission wheel and the second transmission wheel. The conveying tray 2 is arranged at the output end of the speed reducer 22.
[0023] Therefore, when the second driving motor 20 is started, it drives the first transmission wheel to rotate, and the first transmission wheel drives the second transmission wheel and the transmission belt to rotate synchronously, so that the speed reducer 22 is started to drive the conveying tray 2 to rotate. The speed reducer 22 converts the high-speed rotation of the second driving motor 20 into a low-speed output through the reduction ratio, reducing the load on the second driving motor 20, reducing the wear during use, and thus extending the service life of the second driving motor 20.
[0024] Referring to Figure 1 , a mounting bracket 3 is installed on the base 1, and a circular retaining ring 4 is bolted to the mounting bracket 3. The conveying tray 2 and several batteries are located inside the inner edge of the retaining ring 4. In this embodiment of the present application, a kidney-shaped hole is opened on the mounting bracket 3, a frame 18 is provided on the base 1, and a mounting hole is opened on the frame 18. A mounting bolt passes through the kidney-shaped hole and the mounting hole in sequence, and a mounting nut is threadedly connected to the outer edge of the mounting bolt. The mounting bracket 3 and the frame 18 are clamped between the ends of the mounting nut and the mounting bolt. The kidney-shaped hole facilitates adjusting the height of the retaining ring 4, with stronger flexibility. A guiding device for guiding the movement direction of several batteries is provided on the mounting bracket 3, and an anti-blocking device for preventing several batteries from being blocked is arranged at the output end of the guiding device.
[0025] Therefore, start the driving device to drive the conveying tray 2 at the output end of the driving device to rotate counterclockwise. The guiding device provides a guiding effect on the moving direction of the battery, causing the battery to move towards the discharging end of the conveying tray 2. When the batteries on the conveying tray 2 are blocked, start the anti-blocking device to sequentially convey the blocked batteries towards the discharging end of the conveying tray 2. By using the anti-blocking device, the possibility of the batteries on the conveying tray 2 being blocked is reduced, the efficiency of the conveying tray 2 in conveying the batteries is improved, and thus the production efficiency of the batteries is improved.
[0026] Referring to Figure 1 , a first guiding block 16 is bolted to the mounting frame 3. A connecting frame 21 is bolted to the first guiding block 16. A second guiding block 17 is bolted to the surface of the connecting frame 21 facing the conveying tray 2. A blanking channel 19 is formed between the first guiding block 16 and the second guiding block 17, and the blanking channel 19 communicates with the conveying tray 2. Therefore, the battery is conveyed along the inner edge of the retaining ring 4 to the discharging opening of the conveying tray 2 as the conveying tray 2 rotates. The blanking channel 19 plays a guiding role in the conveying of the batteries on the conveying tray 2, reducing the possibility of the batteries shifting during the blanking process and improving the stability of the battery blanking process.
[0027] Referring to Figure 1 and Figure 2 , the guiding device includes a mounting post 5 provided on the mounting frame 3. An arc-shaped guiding strip 6 is bolted to one end of the mounting post 5 facing the conveying tray 2. A number of batteries are placed between the outer edge of the arc-shaped guiding strip 6 and the retaining ring 4. The arc-shaped guiding strip 6 enables the battery to move along the bending shape of the arc-shaped guiding strip 6, improving the guiding effect on the battery when moving with the rotation of the conveying tray 2.
[0028] Referring to Figure 2 and Figure 3 , the anti-blocking device includes a support frame 7 provided on the mounting frame 3. The support frame 7 is rotatably connected to the mounting frame 3 through a connecting component. A first driving motor 8 is provided on the support frame 7. A dialing wheel 9 is installed at the output end of the first driving motor 8. A number of grooves 10 matching the size of the battery are formed on the outer edge of the dialing wheel 9. The number of grooves 10 is arranged in a circumferential array along the outer edge of the dialing wheel 9. A number of batteries are respectively located at the inner edge of the grooves 10. The grooves 10 play a limiting role on the batteries, reducing the possibility of the batteries in the grooves 10 shifting during the rotation of the dialing wheel 9 and improving the stability of the dialing wheel 9 when dialing the batteries. The minimum distance between the dialing wheel 9 and the retaining ring 4 is the diameter of one battery, so that the minimum distance between the dialing wheel 9 and the retaining ring 4 enables one battery to pass through smoothly, but multiple batteries are difficult to pass through, thereby sequentially conveying a number of batteries in the blocked area towards the discharging opening of the conveying tray 2.
[0029] In the embodiment of the present application, the first driving motor 8 adopts a stepping motor. The stepping motor can accurately control the rotation angle and speed by controlling the number and frequency of pulse signals.
[0030] Therefore, the first driving motor 8 is started to drive the material pushing wheel 9 at the output end of the first driving motor 8 to rotate. The material pushing wheel 9 drives the batteries in the groove 10 to rotate synchronously, and sequentially conveys several blocked batteries in the minimum spacing area between the material pushing wheel 9 and the retaining ring 4 to the discharge port of the conveying tray 2, reducing the possibility of battery blockage on the conveying tray 2, improving the efficiency of the conveying tray 2 in conveying batteries, and thus improving the production efficiency of the batteries.
[0031] Refer to Figure 2 and Figure 3 As shown in, the connecting component includes a connecting column 11 arranged on the mounting frame 3. A bearing seat 12 is bolted to the support frame 7. One end of the connecting column 11 facing the conveying tray 2 is rotatably connected to the bearing seat 12 through a bearing. The bearing can stably support the connecting column 11, preventing it from generating excessive vibration or deviation during rotation, thus ensuring the stability of the support frame 7 during rotation. At the same time, the bearing rolls between the inner and outer rings through the rolling elements inside it, which can significantly reduce the friction coefficient, thereby reducing the energy loss during movement and reducing noise. The bearing in this embodiment of the application specifically adopts a deep groove ball bearing.
[0032] Therefore, since the mounting frame 3 and the support frame 7 are rotatably connected through the connecting component, rotating the support frame 7 makes the support frame 7 rotate along the connecting shaft, thereby realizing the adjustable spacing between the material pushing wheel 9 on the support frame 7 and the retaining ring 4, with stronger flexibility and being convenient for adapting to batteries of different sizes.
[0033] Refer to Figure 2 and Figure 3 As shown in, a first limit block 13 is bolted to the mounting frame 3, and a vertically arranged second limit block 14 is bolted to the bearing seat 12. A limit groove 15 matching the size of the first limit block 13 is formed on the surface of the second limit block 14 facing the first limit block 13. When a part of the first limit block 13 is inserted into the limit groove 15 and the first limit block 13 contacts the groove wall of the limit groove 15, the moving position of the second limit block 14 is restricted by the first limit block 13 at this time, reducing the possibility of the battery being bruised due to the too small spacing between the material pushing wheel 9 and the retaining ring 4. An elastic member is arranged between the first limit block 13 and the second limit block 14. In this embodiment of the application, the elastic member can adopt a tension spring. The material pushing wheel 9 will swing around the connecting column 11, and the tension spring is used to reduce the possibility of deadlock points during material jamming in the battery conveying process. While having stronger flexibility, the tension spring also plays a role in shock absorption and buffering.
[0034] In addition, the conveying tray 2 plays a role in buffering the batteries between the battery production processes. The conveying tray 2 can temporarily store the products completed in the previous process, reducing the possibility of waiting caused by the mismatch of processing speeds in the next process, optimizing the material flow, reducing downtime or interruption, and thus improving the overall production efficiency.
[0035] The implementation principle of the embodiment of this application is as follows: Start the second driving motor 20 to drive the conveying disk 2 to rotate counterclockwise, so that the battery moves towards the discharging end of the conveying disk 2. When the battery on the conveying disk 2 is blocked, start the first driving motor 8 to drive the material pushing wheel 9 at the output end of the first driving motor 8 to rotate. The material pushing wheel 9 drives the battery in the groove 10 to rotate synchronously, and conveys several blocked batteries in the area with the minimum distance between the material pushing wheel 9 and the retaining ring 4 to the discharging port of the conveying disk 2 in sequence, reducing the possibility of battery blockage on the conveying disk 2, improving the efficiency of the conveying disk 2 in conveying the battery, and thus improving the production efficiency of the battery.
[0036] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. An anti-blocking conveyor tray, characterized in that: The invention comprises a base (1), a conveying disc (2) being rotatably connected to the base (1), a plurality of batteries being vertically placed on the conveying disc (2), a driving device for driving the conveying disc (2) to rotate being provided on the base (1), a mounting frame (3) being provided on the base (1), a guiding device for guiding the movement direction of the plurality of batteries being provided on the mounting frame (3), and an anti-blocking device for preventing the plurality of batteries from being blocked being provided at the output end of the guiding device.
2. The anti-blocking conveyor tray according to claim 1, characterized in that: A retaining ring (4) is provided on the mounting frame (3), and a plurality of batteries are located on the inner edge of the retaining ring (4).
3. The anti-blocking conveyor tray according to claim 2, characterized in that: The guide device comprises a mounting column (5) arranged on a mounting frame (3), an end of the mounting column (5) facing the conveying plate (2) is provided with an arc-shaped guide strip (6), and a plurality of batteries are mounted between the outer edge of the arc-shaped guide strip (6) and the retaining ring (4).
4. The anti-blocking conveyor tray according to claim 2, characterized in that: The anti-blocking device comprises a support frame (7) arranged on the mounting frame (3), the support frame (7) being rotatably connected to the mounting frame (3) via a connecting assembly, a first drive motor (8) being arranged on the support frame (7), a material tapping wheel (9) being arranged at the output end of the first drive motor (8), and a minimum spacing between the material tapping wheel (9) and the retaining ring (4) being the diameter of a battery.
5. The anti-blocking conveyor tray according to claim 4, characterized in that: The outer edge of the material-dispensing wheel (9) is provided with a plurality of grooves (10) matching with the batteries, and the plurality of batteries are respectively located on the inner edges of the grooves (10).
6. The anti-blocking conveyor tray according to claim 4, characterized in that: The connection assembly comprises a connection column (11) arranged on a mounting frame (3), a bearing seat (12) is arranged on the support frame (7), and one end of the connection column (11) facing the conveying disc (2) is rotatably connected to the bearing seat (12).
7. The anti-blocking conveyor tray according to claim 6, characterized in that: The connecting column (11) and the bearing seat (12) are rotatably connected via a bearing.
8. The anti-blocking conveyor tray according to claim 6, characterized in that: The mounting frame (3) is provided with a first limit block (13), the bearing seat (12) is provided with a second limit block (14), a limit groove (15) matching with the first limit block (13) is provided on the surface of the second limit block (14) facing the first limit block (13), the first limit block (13) is inserted into the limit groove (15), and an elastic member is provided between the first limit block (13) and the second limit block (14).
9. The anti-blocking conveyor tray according to claim 1, characterized in that: The mounting frame (3) is provided with a first guide block (16), the first guide block (16) is provided with a connecting frame (21), the connecting frame (21) is provided with a second guide block (17), a material discharge channel (19) is formed between the first guide block (16) and the second guide block (17), and the material discharge channel (19) is communicated with the conveying plate (2).
10. The anti-blocking conveyor tray according to claim 1, characterized in that: The driving device comprises a second driving motor (20) arranged on a base (1), and the conveying plate (2) is arranged at the output end of the second driving motor (20).