Ceiling bubble sheet feeding device
By designing a movable bubble sheet transport and feeding mechanism on the rack, the problem of low utilization caused by fixing a single station by the existing ceiling bubble sheet loading device is solved, and the double-station loading of the ceiling bubble sheet is realized, which improves the utilization rate of the device.
Patent Information
- Application Number
- CN202422055278.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing ceiling foam feeding device is generally a fixed single work station, which reduces the utilization rate of the device.
A ceiling bubble sheet loading device including a rack, a bubble sheet carrier and a bubble sheet transfer and feeding mechanism is designed. The bubble sheet carrier is movable, and the rack is equipped with a feeding level and a discharge end. The bubble sheet transfer and feeding mechanism includes a grabber, a lift and a translation part for grabbing, lifting and translation of the bubble sheet.
By setting up the loading levels on the movable bubble sheet carrier and the rack, the double-station loading of the ceiling bubble sheet is realized, and the utilization rate of the device is improved.
Smart Images

Figure CN223015717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, and more specifically, to a ceiling foam sheet feeding device. Background Art
[0002] When the existing automated ceiling foam sheet processing and manufacturing system processes ceiling foam sheets, workers are required to carry single ceiling foam sheets from a stack (formed by stacking multiple ceiling foam sheets) to a material table. When the processing equipment needs to feed, the workers then place the single ceiling foam sheets on the material table into the processing equipment. This manual feeding method has the defects of low efficiency and high labor intensity. Currently, the ceiling foam sheet feeding devices available on the market are generally fixed single-station devices, where one station corresponds to one type of ceiling foam sheet, reducing the utilization rate of the device. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is that the ceiling foam sheet feeding device is generally a fixed single-station device, where one station corresponds to one type of ceiling foam sheet, reducing the utilization rate of the device. To overcome the above defects of the prior art, the utility model provides a ceiling foam sheet feeding device.
[0004] The utility model provides a ceiling foam sheet feeding device, which includes a frame, a foam sheet carrier vehicle, and a foam sheet transfer and feeding mechanism. The frame is provided with a feeding position and a discharging end. The feeding position is used for the entry of the foam sheet carrier vehicle. The foam sheet carrier vehicle is provided with two stations for placing stacks of ceiling foam sheets of different specifications. The foam sheet transfer and feeding mechanism is installed on the frame and is located at the top of the feeding position. The foam sheet transfer and feeding mechanism includes a grasping part, a lifting part, and a translation part. The grasping part is connected to the lifting output end of the lifting part. The grasping part is used for grasping single ceiling foam sheets on the foam sheet carrier vehicle. The lifting part is installed at the translation output end of the translation part. The translation part is installed on the frame. The translation output end of the translation part is arranged towards the discharging end, so that the grasping part reciprocates between the feeding position and the discharging end.
[0005] Compared with the prior art, the ceiling foam sheet feeding device of the present application has the following advantages: By providing a movable foam sheet carrier vehicle, it is convenient to move and transport ceiling foam sheets, avoiding the fixation of the feeding station. By providing a feeding position on the frame for the entry of the foam sheet carrier vehicle, it is convenient for the foam sheet transfer and feeding mechanism on the frame to transfer ceiling foam sheets to external processing equipment. At the same time, the foam sheet carrier vehicle is provided with two stations for placing ceiling foam sheets of different specifications, realizing double-station feeding of ceiling foam sheets, which is beneficial to improving the utilization rate of the device.
[0006] In a possible embodiment, the translation part includes a mobile frame and a horizontal guide rail, the horizontal guide rail is fixedly mounted on the frame, the mobile frame is movably arranged on the horizontal guide rail, the mobile frame is provided with a first driving part and a plurality of rollers, the plurality of rollers are rotatably connected to the mobile frame and are rollingly arranged on the horizontal guide rail, and the first driving part drives the rollers to move the mobile frame on the horizontal guide rail.
[0007] Compared with the prior art, the above technical solution can realize the horizontal movement of the translation part, and the structure is stable and reliable.
[0008] In a possible implementation, the lifting part includes a vertical guide rail and a second driving part, the vertical guide rail is vertically slidably connected to the moving frame, and the second driving part is installed on the moving frame and is used to drive the vertical guide rail to move on the moving frame.
[0009] Compared with the prior art, the above technical solution can realize the vertical lifting and moving of the lifting part, and the structure is stable and reliable.
[0010] In a possible embodiment, the grabbing portion includes a connecting frame, a contact block and two needles, the connecting frame is connected to the lower end of the vertical guide rail, the contact block is connected to the connecting frame and is used to resist the ceiling bubble sheet, the two needles are movably connected to the contact block and are used to pierce the ceiling bubble sheet, the piercing directions of the two needles are arranged to intersect, and the contact block is provided with two driving cylinders for controlling the movement of the two needles respectively.
[0011] Compared with the prior art, the above technical solution can be used to grab the pile of materials in a single-piece ceiling foam sheet, thereby improving the stability of grabbing.
[0012] In a possible implementation, a connecting rod is provided on the contact piece block, and the connecting rod is vertically slidably connected to the connecting frame. A spring is sleeved on the connecting rod, and the lower end of the spring abuts against the contact piece block, and the upper end of the spring abuts against the connecting frame.
[0013] Compared with the prior art, the above technical solution can make the contact piece block contact flexibly with the ceiling bubble sheet, thus avoiding damage to the ceiling bubble sheet.
[0014] In a possible implementation manner, a plurality of the contact blocks are connected to the connecting frame.
[0015] Compared with the prior art, the above technical solution can grasp the ceiling foam sheet at multiple points, providing grasping reliability.
[0016] In a possible implementation, the bubble sheet transport vehicle includes a frame, a transport platform is provided on the top of the frame, universal wheels are provided on the bottom of the frame, and a push handle is provided on the side of the frame.
[0017] Compared with the prior art, adopting the above technical solution can facilitate the transportation and movement of the bubble sheet carrier vehicle.
[0018] In a possible implementation manner, a clamping mechanism for clamping the ceiling bubble sheet stack is provided on the frame. The clamping mechanism includes clamping plates and a driving member. There are two clamping plates, and the two clamping plates are movably connected to the frame and arranged oppositely. The bubble sheet carrier vehicle is arranged between the two clamping plates, and the driving member is installed on the frame to drive the two clamping plates to approach or move away from each other.
[0019] Compared with the prior art, adopting the above technical solution can clamp the ceiling bubble sheet stack. After grasping a single ceiling bubble sheet, it can effectively prevent the next ceiling bubble sheet from being taken out, which is beneficial for the gripper to grasp a single ceiling bubble sheet next time.
[0020] In a possible implementation manner, a guide rod is fixed on the clamping plate, and the guide rod is slidably connected to the frame.
[0021] Compared with the prior art, adopting the above technical solution can improve the clamping stability of the clamping plate.
[0022] In a possible implementation manner, the driving member includes two screw rods. The two screw rods are both threadedly connected to the frame. One end of the screw rod abuts against the clamping plate, and the other end of the screw rod is connected to a turntable.
[0023] Compared with the prior art, adopting the above technical solution can facilitate driving the clamping plate and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic structural diagram of the present utility model;
[0025] Figure 2 is a schematic structural diagram of the bubble sheet transfer and loading mechanism;
[0026] Figure 3 is a schematic structural diagram of the gripper;
[0027] Figure 4 is a schematic structural diagram of the clamping mechanism;
[0028] Figure 5 is a schematic structural diagram of the bubble sheet carrier vehicle;
[0029] Description of the reference numerals:
[0030] 1. Frame; 11. Loading position; 12. Discharge end; 2. Foam sheet carrier; 21. Frame; 22. Carrier table; 23. Universal wheel; 24. Push handle; 3. Foam sheet transfer and loading mechanism; 31. Gripping part; 311. Connecting frame; 312. Contact piece block; 313. Needle; 314. Driving cylinder; 315. Link; 316. Spring; 32. Lifting part; 321. Vertical guide rail; 322. Second driving part; 33. Translation part; 331. Moving frame; 332. Horizontal guide rail; 333. First driving part; 334. Roller; 4. Clamping mechanism; 41. Clamping plate; 42. Guide rod; 43. Screw; 44. Turntable. Detailed implementation manners
[0031] First of all, those skilled in the art should understand that these implementation manners are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can make adjustments according to needs to adapt to specific application scenarios.
[0032] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific situations.
[0033] In the embodiments of the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0034] The following further describes the present application in detail with reference to the accompanying drawings and specific embodiments.
[0035] See Figures 1 to 5, an embodiment of the present application discloses a ceiling foam sheet feeding device, including a frame 1, a foam sheet carrier vehicle 2, and a foam sheet transfer and feeding mechanism 3. The frame 1 is provided with a feeding position 11 and a discharging end 12. The feeding position 11 is used for the entry of the foam sheet carrier vehicle 2. The foam sheet carrier vehicle 2 is provided with two work positions for placing ceiling foam sheet stacks of different specifications. The foam sheet transfer and feeding mechanism 3 is installed on the frame 1 and is located at the top of the feeding position 11. The foam sheet transfer and feeding mechanism 3 includes a grasping part 31, a lifting part 32, and a translation part 33. The grasping part 31 is connected to the lifting output end of the lifting part 32. The grasping part 31 is used for grasping a single ceiling foam sheet on the foam sheet carrier vehicle 2. The lifting part 32 is installed on the translation output end of the translation part 33. The translation part 33 is installed on the frame 1. The translation output end of the translation part 33 is arranged towards the discharging end 12, so that the grasping part 31 reciprocates between the feeding position 11 and the discharging end 12. The discharging end 12 is used for connecting with an external processing device.
[0036] As can be known from the above, by setting the movable foam sheet carrier vehicle 2, it is convenient to move and transport the ceiling foam sheets, avoiding the fixation of the feeding work position. By setting the feeding position 11 on the frame 1 for the entry of the foam sheet carrier vehicle 2, it is convenient for the foam sheet transfer and feeding mechanism 3 on the frame 1 to transfer the ceiling foam sheets to an external processing device. At the same time, the foam sheet carrier vehicle 2 is provided with two work positions for placing ceiling foam sheets of different specifications, realizing double-station feeding of the ceiling foam sheets, which is beneficial to improving the utilization rate of the device.
[0037] In this embodiment, the translation part 33 includes a moving frame 331 and a horizontal guide rail 332. The horizontal guide rail 332 is fixedly installed on the frame 1. The moving frame 331 is movably arranged on the horizontal guide rail 332. The moving frame 331 is provided with a first driving part 333 and a plurality of rollers 334. The plurality of rollers 334 are rotatably connected to the moving frame 331 and are rollingly arranged on the horizontal guide rail 332. The first driving part 333 drives the rollers 334 to move the moving frame 331 on the horizontal guide rail 332, thereby enabling the horizontal movement of the translation part 33, with a stable and reliable structure. The driving part can be a motor.
[0038] In this embodiment, the lifting part 32 includes a vertical guide rail 321 and a second driving part 322. The vertical guide rail 321 is slidably connected to the moving frame 331 in the vertical direction. The second driving part 322 is installed on the moving frame 331 and is used for driving the vertical guide rail 321 to move on the moving frame 331, thereby enabling the vertical lifting movement of the lifting part 32, with a stable and reliable structure. The second driving part 322 can be a motor.
[0039] In this embodiment, the grasping part 31 includes a connecting frame 311, a contact piece block 312, and two thorns 313. The connecting frame 311 is connected to the lower end of the vertical guide rail 321. The contact piece block 312 is connected to the connecting frame 311 and is used to abut against the ceiling foam sheet. The two thorns 313 are movably connected to the contact piece block 312 and are used to pierce into the ceiling foam sheet. The piercing directions of the two thorns 313 are arranged intersectingly. Two driving cylinders 314 for controlling the movement of the two thorns 313 respectively are provided on the contact piece block 312. Thus, it is possible to grasp the piled materials in a single ceiling foam sheet and improve the stability of grasping.
[0040] In this embodiment, a connecting rod 315 is provided on the contact piece block 312. The connecting rod 315 is slidably connected to the connecting frame 311 in the vertical direction. A spring 316 is sleeved on the connecting rod 315. The lower end of the spring 316 abuts against the contact piece block 312, and the upper end of the spring 316 abuts against the connecting frame 311. Thus, it is possible to make the contact piece block 312 contact with the ceiling foam sheet flexibly and avoid damage to the ceiling foam sheet.
[0041] In this embodiment, a plurality of the contact piece blocks 312 are connected to the connecting frame 311. Thus, it is possible to grasp the ceiling foam sheet at multiple points and provide the reliability of grasping.
[0042] In this embodiment, the foam sheet carrier 2 includes a vehicle frame 21. A carrying platform 22 is provided at the top of the vehicle frame 21. Universal wheels 23 are provided at the bottom of the vehicle frame 21. A pushing handle 24 is provided at the side of the vehicle frame 21. Thus, it is possible to facilitate the carrying and movement of the foam sheet carrier 2.
[0043] In this embodiment, a clamping mechanism 4 for clamping the piled ceiling foam sheets is provided on the machine frame 1. The clamping mechanism 4 includes clamping plates 41 and a driving member. There are two clamping plates 41. The two clamping plates 41 are movably connected to the machine frame 1 and are arranged oppositely. The foam sheet carrier 2 is disposed between the two clamping plates 41. The driving member is installed on the machine frame 1 and is used to drive the two clamping plates 41 to approach or separate from each other. Guide rods 42 are fixed on the clamping plates 41. The guide rods 42 are slidably connected to the machine frame 1. The driving member includes two screw rods 43. The two screw rods 43 are both threadedly connected to the machine frame 1. One end of the screw rod 43 abuts against the clamping plate 41, and the other end of the screw rod 43 is connected to a turntable 44. Thus, it is possible to clamp the piled ceiling foam sheets. After grasping a single ceiling foam sheet, it can effectively prevent the next ceiling foam sheet from being taken out, which is beneficial for the grasping part 31 to grasp a single ceiling foam sheet next time.
[0044] In the description of the embodiments of the present application, it should be noted that in the description of the present application, terms such as "inside", "outside", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.
[0045] In the description of the present application, the description referring to terms such as "one embodiment", "some embodiments", "in this embodiment", "specific example", or "some examples", etc. means that the specific features, mechanisms, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0046] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present application should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A ceiling foam sheet feeding device, characterized in that: The invention comprises a frame (1), a bubble sheet carrier (2) and a bubble sheet transfer loading mechanism (3), wherein the frame (1) is provided with a loading position (11) and a discharge end (12), wherein the loading position (11) is used for the bubble sheet carrier (2) to enter, and the bubble sheet carrier (2) is provided with two workstations for placing ceiling bubble sheets of different specifications, and the bubble sheet transfer loading mechanism (3) is installed on the frame (1) and is located at the top of the loading position (11), and the bubble sheet transfer loading mechanism (3) comprises a gripping portion (31), a lifting portion (32), and a lowering portion (33). (32), a translation part (33), the grabbing part (31) is connected to the lifting output end of the lifting part (32), the grabbing part (31) is used to grab a single piece of ceiling bubble sheet on the bubble sheet carrier (2), the lifting part (32) is installed at the translation output end of the translation part (33), the translation part (33) is installed on the frame (1), and the translation output end of the translation part (33) is arranged toward the discharge end (12), so that the grabbing part (31) can reciprocate between the loading position (11) and the discharge end (12).
2. The ceiling foam sheet feeding device according to claim 1, characterized in that: The translation part (33) comprises a moving frame (331) and a horizontal guide rail (332); the horizontal guide rail (332) is fixedly mounted on the frame (1); the moving frame (331) is movably arranged on the horizontal guide rail (332); a first driving part (333) and a plurality of rollers (334) are provided on the moving frame (331); the plurality of rollers (334) are rotatably connected to the moving frame (331) and are rollingly arranged on the horizontal guide rail (332); the first driving part (333) drives the rollers (334) to move the moving frame (331) on the horizontal guide rail (332).
3. The ceiling foam sheet feeding device according to claim 2, characterized in that: The lifting part (32) comprises a vertical guide rail (321) and a second driving part (322), wherein the vertical guide rail (321) is connected to a moving frame (331) in a vertical sliding manner, and the second driving part (322) is installed on the moving frame (331) and is used to drive the vertical guide rail (321) to move on the moving frame (331).
4. The ceiling foam sheet feeding device according to claim 3, characterized in that: The grabbing portion (31) comprises a connecting frame (311), a contact piece block (312) and two pricking needles (313); the connecting frame (311) is connected to the lower end of the vertical guide rail (321); the contact piece block (312) is connected to the connecting frame (311) and is used to contact the ceiling bubble sheet; the two pricking needles (313) are movably connected to the contact piece block (312) and are used to pierce the ceiling bubble sheet; the piercing directions of the two pricking needles (313) are arranged to intersect; and the contact piece block (312) is provided with two driving cylinders (314) respectively used to control the movement of the two pricking needles (313).
5. The ceiling foam sheet feeding device according to claim 4, characterized in that: The contact piece block (312) is provided with a connecting rod (315), and the connecting rod (315) is connected to the connecting frame (311) in a vertical sliding manner. A spring (316) is sleeved on the connecting rod (315), and the lower end of the spring (316) abuts against the contact piece block (312), and the upper end of the spring (316) abuts against the connecting frame (311).
6. The ceiling foam sheet feeding device according to claim 4, characterized in that: A plurality of contact blocks (312) are connected to the connecting frame (311).
7. The ceiling foam sheet feeding device according to claim 1, characterized in that: The bubble sheet transport vehicle (2) comprises a vehicle frame (21), a transport platform (22) is provided on the top of the vehicle frame (21), universal wheels (23) are provided on the bottom of the vehicle frame (21), and a push handle (24) is provided on the side of the vehicle frame (21).
8. The ceiling foam sheet feeding device according to claim 1, characterized in that: The frame (1) is provided with a clamping mechanism (4) for clamping the ceiling bubble sheet stack, the clamping mechanism (4) comprising a clamping plate (41) and a driving member, the clamping plates (41) being provided with two, the two clamping plates (41) being movably connected to the frame (1) and arranged opposite to each other, the bubble sheet carrier (2) being arranged between the two clamping plates (41), and the driving member being installed on the frame (1) for driving the two clamping plates (41) to move closer to or farther from each other.
9. The ceiling foam sheet feeding device according to claim 8, characterized in that: A guide rod (42) is fixed on the clamping plate (41), and the guide rod (42) is slidably connected to the frame (1).
10. The ceiling foam sheet feeding device according to claim 9, characterized in that: The driving member comprises two screw rods (43), both of which are threadedly connected to the frame (1), one end of the screw rod (43) abuts against the clamping plate (41), and the other end of the screw rod (43) is connected to the rotating disk (44).