Device for automatically stacking polymers after shell punching

By designing the polymer shell automatic stacking device and stacking the stamped shell using mechanical automation, the problem of manual stacking is solved, and the production efficiency and product quality consistency is improved.

CN223015740UActive Publication Date: 2025-06-24HUIZHOU HUICHENG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422318502.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-24
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the existing polymer battery production process, the stamped shell needs to be manually trimmed and stacked, resulting in high labor costs and low production efficiency, and may lead to damage to the shell and affect product quality.

Method used

An automatic stacking device after the stamping of polymer shell is designed, including a conveying mechanism, a downward crease mechanism and a compression positioning mechanism, and the stamped polymer shell is accurately stacked through mechanical automation.

Benefits of technology

It effectively solves the problem of manual sorting and stacking, significantly reduces labor costs, improves production efficiency, and ensures uniformity of the shell and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for automatically stacking polymers after shell punching, which comprises a conveying mechanism, and the polymer shells after shell punching are conveyed from a stacking position through the conveying mechanism; the downward-pressing crease mechanism is arranged at the stacking position and used for performing downward pressing and crease positioning on the conveyed polymer shell; and the pressing and positioning mechanism is mounted at the stacking position and is used for positioning and pressing the two sides of the stacked polymer shell. According to the utility model, the automation degree of a production line can be obviously improved, the quality problems of scratching, deformation and the like caused by manual operation are reduced, the overall production efficiency and the product percent of pass are improved, and meanwhile, the device is simple in structure and easy to maintain and operate, and has higher practicability and popularization value.
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Description

Technical Field

[0001] The utility model relates to the field of polymer batteries, and particularly relates to an automatic stacking device for polymer shells after stamping. Background Art

[0002] With the continuous development of polymer battery production technology, the improvement of production efficiency and automation level has become the focus of the industry. In the traditional polymer shell processing technology, the shells after stamping are usually fed into the receiving box by a conveying device or by natural dropping. However, there are some problems in the existing process flow. For example, the shells after stamping often enter the receiving box in a scattered state and need to be sorted and stacked manually. This operation mode not only increases the labor cost, but also reduces the production efficiency, and manual operation may cause scratches or damages on the surface of the shells, thus affecting the quality of the final product. Summary of the Utility Model

[0003] In order to solve the above problems, the utility model provides an automatic stacking device for polymer shells after stamping, which accurately stacks the polymer shells after stamping together by means of mechanical automation, replacing the traditional manual sorting process.

[0004] The utility model is realized by the following technical solutions: an automatic stacking device for polymer shells after stamping, comprising:

[0005] A conveying mechanism, through which the polymer shells after stamping are conveyed to the stacking position;

[0006] A downward pressing and creasing mechanism, which is arranged at the stacking position and is used for downward pressing and crease positioning of the conveyed polymer shells;

[0007] A pressing and positioning mechanism, which is installed at the stacking position and positions and presses the polymer shells after stacking on both sides.

[0008] As a preferred technical solution, it further comprises a cutting mechanism, which is installed at the input end of the downward pressing and creasing mechanism and is used for cutting the connected polymer shells.

[0009] As a preferred technical solution, the cutting mechanism comprises a cutting cylinder and a tool fixing plate installed at the output end of the cutting cylinder, a cutting blade is fixed on the tool fixing plate, and the cutting cylinder is installed on a first fixing bracket.

[0010] As a preferred technical solution, the downward pressing and creasing mechanism comprises a downward pressing and creasing cylinder installed on a second fixing bracket, a fixing rod is installed at the output end of the downward pressing and creasing cylinder, adjusting brackets are respectively arranged at the positions corresponding to the two side creases of the polymer shell on the fixing rod, and a crease downward pressing rod is fixedly arranged at the bottom of each adjusting bracket.

[0011] As a preferred technical solution, an adjustment chute is provided on the fixed rod, the adjustment bracket is slidably installed in the adjustment chute, and a locking screw is installed on the adjustment bracket.

[0012] As a preferred technical solution, the pressing and positioning mechanism includes a downward pressing cylinder and a transverse moving cylinder. The downward pressing cylinder is fixedly installed on the second fixed bracket, an installation block is fixedly installed at the output end of the downward pressing cylinder, the transverse moving cylinder is fixedly installed on the installation block, and a positioning pressing plate is installed at the output end of the transverse moving cylinder.

[0013] As a preferred technical solution, an installation plate is further provided at the output end of the transverse moving cylinder, and the positioning pressing plate is fixedly installed on the installation plate.

[0014] As a preferred technical solution, the conveying mechanism adopts a conveyor belt, a conveying position is formed on the conveying mechanism, and the conveying position is higher than the stacking position.

[0015] The beneficial effects of the present utility model are as follows: The present utility model provides an automatic stacking device for polymer shells after stamping, which can effectively solve the problem that polymer shells need to be manually sorted and stacked after stamping in the prior art. By introducing an automated stacking device, the manual stacking link is eliminated, significantly reducing the labor cost and improving the production efficiency at the same time.

[0016] In addition, the device of the present utility model is reasonably designed and can press down and position the creases of the shells during the conveying process of the shells, ensuring that the stacked shells are neat and uniform, thereby further improving the quality consistency of the products. Especially in a high-speed production environment, the present utility model can significantly improve the automation degree of the production line, reduce quality problems such as scratches and deformations caused by manual operations, improve the overall production efficiency and product qualification rate. At the same time, the present utility model has a simple structure, is easy to maintain and operate, and has high practicality and popularization value. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 Schematic diagram of the overall structure of the present utility model Figure 1 ;

[0019] Figure 2 Schematic diagram of the overall structure of the present utility model Figure 2 ;

[0020] Figure 3 is a front structural schematic diagram of the present utility model;

[0021] Explanation of reference numerals:

[0022] 6. Cutting cylinder; 14. Tool fixing plate; 15. Cutting blade; 4. First fixing bracket; 5. Pressing crease cylinder; 3. Second fixing bracket; 8. Fixed rod; 9. Adjusting bracket; 7. Crease pressing rod; 16. Adjusting chute; 17. Locking screw; 10. Pressing cylinder; 12. Transverse moving cylinder; 11. Mounting block; 2. Positioning pressing plate; 13. Mounting plate; 1. Stacking position. Detailed implementation manners

[0023] All features disclosed in this specification, or all steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any manner.

[0024] Any feature disclosed in this specification (including any additional claims, abstract, and drawings), unless specifically stated, can be replaced by other equivalent or similar-purpose alternative features. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0025] As Figure 1 shown, an automatic stacking device for polymer shells after punching of the present utility model includes a conveying mechanism, and the polymer shells after punching are conveyed by the conveying mechanism to the stacking position 1;

[0026] It further includes a pressing crease mechanism, which is arranged at the stacking position 1 and is used for pressing down and creasing and positioning the conveyed polymer shells;

[0027] And it includes a pressing and positioning mechanism, which is installed at the stacking position 1 and performs positioning and pressing on both sides of the stacked polymer shells.

[0028] In order to cut the continuously conveyed polymer shells and stack them up and down, in this embodiment, it further includes a cutting mechanism, which is installed at the input end of the pressing crease mechanism and is used for cutting the connected polymer shells. After cutting, the shells are cut into required multiple pieces to complete the up and down stacking.

[0029] As Figure 2 and Figure 3 shown, the cutting mechanism includes a cutting cylinder 6 and a tool fixing plate 14 installed at the output end of the cutting cylinder 6. The cutting blade 15 is fixed on the tool fixing plate 14, and the cutting cylinder 6 is installed on the first fixing bracket 4.

[0030] Among them, the downward creasing mechanism includes a downward creasing cylinder 5 installed on the second fixed bracket 3. A fixed rod 8 is installed at the output end of the downward creasing cylinder 5. On the fixed rod 8, an adjusting bracket 9 is provided at each of the positions corresponding to the two side creases of the polymer housing. A crease downward pressing rod 7 is fixedly provided at the bottom of each adjusting bracket 9. The distance between the two crease downward pressing rods 7 is adjustable and can be arbitrarily adjusted to the required position on the adjusting bracket 9 to meet the downward pressing of creases for different product models.

[0031] In order to better adjust the position of the downward pressing of the crease, in this embodiment, an adjusting sliding groove 16 is provided on the fixed rod 8. The adjusting bracket 9 is slidably installed in the adjusting sliding groove 16, and a locking screw 17 is installed on the adjusting bracket 9.

[0032] Among them, the pressing and positioning mechanism includes a downward pressing cylinder 10 and a transverse moving cylinder 12. The downward pressing cylinder 10 is fixedly installed on the second fixed bracket 3. An installation block 11 is fixedly installed at the output end of the downward pressing cylinder 10. The transverse moving cylinder 12 is fixedly installed on the installation block 11. A positioning and pressing plate 2 is installed at the output end of the transverse moving cylinder 12. The positioning and pressing plate 2 is used to press both sides of the polymer housing, so that after the polymer housings are stacked up and down, both sides can be automatically pressed.

[0033] In this embodiment, an installation plate 13 is further provided at the output end of the transverse moving cylinder 12, and the positioning and pressing plate 2 is fixedly installed on the installation plate 13.

[0034] Specifically, the conveying mechanism uses a conveyor belt. A conveying position is formed on the conveying mechanism. The conveying position is higher than the stacking position 1. The polymer housing is conveyed to the conveying position through the conveyor belt. During operation, the downward creasing cylinder 5 drives the crease downward pressing rod 7. When the crease downward pressing rod 7 is about to contact the product, the transverse moving cylinder 12 retracts first. At this time, the positioning and pressing plate 2 is separated from the polymer housing. Then the downward pressing cylinder 10 moves upward. At this time, the positioning and pressing plate 2 is higher than the stacking position 1 of the polymer product. At this time, the crease cylinder resets, and the transverse moving cylinder 12 extends to the upper end of the positioning of the polymer product. Then the downward pressing cylinder 10 drives downward pressing, so that the positioning and pressing plate 2 presses the stacked polymer housings. In this way, continuous conveying and continuous positioning and stacking are carried out, and the above steps are repeated.

[0035] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any change or replacement that can be thought of without creative work should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims

1. A device for automatically stacking polymer shells after punching, characterized in that: include: A conveying mechanism, through which the punched polymer shell is conveyed from the stacking position (1); A pressing and folding mechanism is arranged at the stacking position (1) and is used to press down and fold the polymer shell conveyed thereto; The pressing and positioning mechanism is installed at the stacking position (1) to position and press the stacked polymer shells on both sides.

2. The automatic stacking device after punching polymer shells according to claim 1 is characterized in that: It also includes a cutting mechanism, which is installed at the input end of the pressing and folding mechanism and is used for cutting the connected polymer shell.

3. The automatic stacking device after polymer shell punching according to claim 2 is characterized in that: The cutting mechanism comprises a cutting cylinder (6) and a tool fixing plate (14) mounted on the output end of the cutting cylinder (6), a cutting blade (15) being fixed on the tool fixing plate (14), and the cutting cylinder (6) being mounted on a first fixing bracket (4).

4. The automatic stacking device after polymer shell punching according to claim 1 is characterized in that: The crease pressing mechanism comprises a crease pressing cylinder (5) mounted on a second fixed bracket (3), a fixed rod (8) being mounted on the output end of the crease pressing cylinder (5), an adjustment bracket (9) being respectively arranged on the fixed rod (8) at the crease positions on both sides of the polymer shell, and a crease pressing rod (7) being fixedly arranged at the bottom of each adjustment bracket (9).

5. The automatic stacking device after polymer shell punching according to claim 4 is characterized in that: The fixing rod (8) is provided with an adjusting slot (16), the adjusting bracket (9) is slidably mounted in the adjusting slot (16), and a locking screw (17) is mounted on the adjusting bracket (9).

6. The automatic stacking device after polymer shell punching according to claim 1 is characterized in that: The clamping and positioning mechanism comprises a downward pressing cylinder (10) and a transverse moving cylinder (12); the downward pressing cylinder (10) is fixedly mounted on a second fixed bracket (3); a mounting block (11) is fixedly mounted on the output end of the downward pressing cylinder (10); the transverse moving cylinder (12) is fixedly mounted on the mounting block (11); and a positioning clamping plate (2) is mounted on the output end of the transverse moving cylinder (12).

7. The automatic stacking device after punching polymer shells according to claim 6 is characterized by: A mounting plate (13) is also provided at the output end of the transverse displacement cylinder (12), and the positioning and clamping plate (2) is fixedly mounted on the mounting plate (13).

8. The automatic stacking device after polymer shell punching according to claim 1 is characterized by: The conveying mechanism adopts a conveying belt, and a conveying position is formed on the conveying mechanism, and the conveying position is higher than the stacking position (1).