Automatic deviation rectifying device of tubular conveyor

By designing the automatic deviation correction device of the tubular conveyor, the synergistic effect of the guide assembly and the correction assembly is used to realize the automatic deviation correction of the tubular conveyor belt, solving the problem of time-consuming and labor-intensive manual deviation correction in the prior art, and improving the conveying efficiency and accuracy.

CN223015751UActive Publication Date: 2025-06-24HUAIBEI HEZHONG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422338200.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-06-24
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

When the material is too heavy, the conveyor belt deviates from the center line due to uneven pressure. Traditional deviation correction requires manual operation, which is time-consuming and labor-intensive.

Method used

An automatic deviation correction device for tubular conveyors is designed, including a guide assembly and a correction assembly. The guide assembly is guided through the inner frame, the side guide roller bracket and the upper guide roller bracket; the corrected assembly is automatically corrected by the oblique force of the electric push rod and the McNum wheel and the rotation of the turbine through the thrust bearing, motor, worm, turbine and McNum wheel.

Benefits of technology

Automatic deviation correction of tubular conveyor belts is realized, the demand for manual operation is reduced, and the conveying efficiency and accuracy is improved. At the same time, the friction between the guide roller and the conveyor belt is enhanced through the reverse elastic force of the spring, and the deviation correction efficiency is improved.

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Abstract

The utility model discloses an automatic deviation rectifying device of a tubular conveyor, which relates to the technical field of tubular conveyors and comprises an outer frame and a tubular conveyor belt, and a deviation rectifying mechanism is arranged in the outer frame and used for rectifying deviation of the tubular conveyor belt. According to the automatic deviation rectifying device of the tubular conveyor, the electric push rod on the deviation side is started to push the Mecanum wheels to make contact with the tubular conveying belt, the tubular conveying belt is pushed to move upwards under the action of oblique force of the Mecanum wheels during conveying, and therefore the deviation rectifying effect is achieved, meanwhile, a motor is started to drive a worm to rotate, and the deviation rectifying effect is achieved. When the turbine rotates, the connecting shaft is matched with the turbine to rotate on the thrust bearing at the same time, so that the inner frame rotates, and the tubular conveying belt limited by the guide roller can be brought back to the position of the center line.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular conveyors, in particular to an automatic deviation correction device for a tubular conveyor. Background Technique

[0002] A tubular conveyor belt refers to a conveyor belt that is used in conjunction with a circular pipe belt conveyor and forms a circular pipe shape by means of external force on the entire transportation line or part of the transportation line. It is composed of high-strength canvas or steel wire ropes as the skeleton, and high-strength and highly wear-resistant high-quality rubber materials are used as the upper and lower covering layers. When working, the conveyor belt gradually changes from a plane to a U shape and finally rolls into a tube shape to implement closed transportation.

[0003] In the prior art, as disclosed in Chinese Patent No.: CN219238209U, a tubular belt conveyor is disclosed, which includes a plurality of sets of bearing devices. The bearing devices include an upper support frame, a lower support frame, an arc-shaped rack, a driving gear, a mounting plate, and a driving mechanism; the upper support frame and the lower support frame are rotatably connected, and after the upper support frame and the lower support frame are buckled, they enclose a receiving cavity for supporting the conveyor belt; the arc-shaped rack is coaxially arranged with the rotation axis of the upper support frame, and the arc-shaped rack is connected to the upper support frame and is staggered from the mounting plate; the mounting plate is connected to the lower support frame, the driving gear is rotatably connected to the mounting plate, and the driving gear meshes with the arc-shaped rack; the driving mechanism is used to rotate the driving gear; this application has the effect of facilitating the rotation of the upper support frame through the cooperation of the arc-shaped rack and the driving gear, and facilitating the driving of the driving gear to rotate through the driving mechanism, avoiding the setting of the hydraulic system, and reducing the use and maintenance costs of the tubular belt conveyor.

[0004] Based on the above prior art, the current tubular belt conveyor still has the following problems. When the existing tubular belt conveyor is working, due to the excessive weight of the material, it often bears uneven pressure, resulting in the conveyor belt deviating from the center line. The traditional deviation correction relies on manual operation, which is time-consuming and laborious. Therefore, the utility model provides an automatic deviation correction device for a tubular conveyor. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides an automatic deviation correction device for a tubular conveyor, which solves the problems.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: an automatic deviation correction device for a tubular conveyor, including an outer frame and a tubular conveyor belt. A deviation correction mechanism is arranged inside the outer frame for correcting the deviation of the tubular conveyor belt. The deviation correction mechanism includes:

[0007] A guiding component, the guiding component includes an inner frame;

[0008] Correction component, the correction component includes a thrust bearing, a motor and an electric push rod. The number of the thrust bearings is set to two, and they are respectively installed at the inner top and inner bottom of the inner frame. A connecting shaft is rotatably arranged at the end of the thrust bearing. A turbine is fixedly sleeved on the outer surface of one of the connecting shafts. A worm is meshed with the outer surface of the turbine. The telescopic end of the electric push rod is fixedly installed with a mounting frame. A rotating shaft is fixedly connected between the inner walls of the mounting frame. A plurality of Mecanum wheels are fixedly sleeved on the outer surface of the rotating shaft.

[0009] Preferably, a plurality of legs are fixedly installed at the bottom of the outer frame.

[0010] Preferably, a lower guide roller support is fixedly installed at a position close to the bottom of the front surface of the inner frame, and four side guide roller supports are fixedly installed on the rear surface of the inner frame.

[0011] Preferably, a connecting plate is fixedly installed at a position close to the top of the front surface of the inner frame. Slide rods symmetrically penetrate through the top of the connecting plate. A bracket is fixedly installed between the bottom ends of the two slide rods. A spring is sleeved on the outer part of the slide rod. The two ends of the spring are fixedly connected to the opposite sides of the connecting plate and the bracket. An upper guide roller is rotatably arranged between the inner walls of the bracket.

[0012] Preferably, the inner frame is fixedly connected between the opposite side ends of the two connecting shafts. The motor is fixedly installed on the inner bottom of the outer frame, and the output end of the motor is fixedly connected to the end of the worm.

[0013] Preferably, a support frame is fixedly connected to the outer surface of the electric push rod, and the support frame is fixedly installed on the front surface of the inner frame.

[0014] Beneficial effects

[0015] The utility model provides an automatic deviation correction device for a tubular conveyor. Compared with the prior art, the following beneficial effects are achieved:

[0016] (1). For this automatic deviation correction device of the tubular conveyor, by starting the electric push rod on the deviation side to push the Mecanum wheel into contact with the tubular conveyor belt, and when the tubular conveyor belt is being conveyed, under the action of the oblique force of the Mecanum wheel, the tubular conveyor belt is pushed to move upward, so as to achieve the deviation correction effect. At the same time, by starting the motor to drive the worm to rotate, the turbine is driven to rotate. When the turbine rotates, it cooperates with the connecting shaft to rotate on the thrust bearing, so that the inner frame rotates, and then the tubular conveyor belt restricted by the guide rollers can be brought back to the center line position.

[0017] (2) When the upper guiding roller of the tubular conveyor automatic deviation correction device contacts the tubular conveyor belt, the reverse elastic force generated by the compression of the spring can increase the friction force between the guiding roller and the tubular conveyor belt, thereby improving the efficiency of the deviation correction device. Brief Description of the Drawings

[0018] Figure 1 It is a three-dimensional external view schematic diagram of the present utility model;

[0019] Figure 2 It is a three-dimensional external view schematic diagram of the deviation correction mechanism of the present utility model;

[0020] Figure 3 For the present utility model Figure 2 An enlarged view of part A in;

[0021] Figure 4 It is a three-dimensional external view schematic diagram of the inner frame of the present utility model;

[0022] Figure 5 It is a three-dimensional external view schematic diagram of the worm and worm gear of the present utility model.

[0023] In the figure: 1. Outer frame; 11. Legs; 2. Deviation correction mechanism; 21. Guiding assembly; 211. Inner frame; 212. Side guiding roller support; 213. Lower guiding roller support; 214. Connecting plate; 215. Slide bar; 216. Bracket; 217. Spring; 218. Upper guiding roller; 22. Correction assembly; 221. Thrust bearing; 222. Connecting shaft; 223. Motor; 224. Worm; 225. Turbine; 226. Support frame; 227. Electric push rod; 228. Mounting frame; 229. Rotating shaft; 2210. Mecanum wheel; 3. Tubular conveyor belt. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] The present utility model provides two technical solutions:

[0026] Figures 1 - 5 The first embodiment is shown: A tubular conveyor automatic deviation correction device includes an outer frame 1 and a tubular conveyor belt 3. A deviation correction mechanism 2 is arranged inside the outer frame 1 for correcting the deviation of the tubular conveyor belt 3. The deviation correction mechanism 2 includes:

[0027] A guiding assembly 21, and the guiding assembly 21 includes an inner frame 211;

[0028] The correction component 22 includes a thrust bearing 221, a motor 223, and an electric push rod 227. The number of thrust bearings 221 is set to two, and they are respectively installed at the inner top and inner bottom of the inner frame 211. A connecting shaft 222 is rotatably provided at the end of the thrust bearing 221. A turbine 225 is fixedly sleeved on the outer surface of one of the connecting shafts 222. A worm 224 is meshed and connected to the outer surface of the turbine 225. The telescopic end of the electric push rod 227 is fixedly installed with a mounting bracket 228. A rotating shaft 229 is fixedly connected between the inner walls of the mounting bracket 228. A plurality of Mecanum wheels 2210 are fixedly sleeved on the outer surface of the rotating shaft 229. The Mecanum wheels 2210 are prior art. When the oblique rollers on the Mecanum wheels 2210 contact the tubular conveyor belt 3, an upward thrust is generated on the tubular conveyor belt 3, thereby correcting the deviation of the tubular conveyor belt 3.

[0029] A plurality of legs 11 are fixedly installed at the bottom of the outer frame 1. A lower guide roller support 213 is fixedly installed at a position near the bottom of the front surface of the inner frame 211. Four side guide roller supports 212 are fixedly installed on the rear surface of the inner frame 211. By setting the mutual cooperation of the lower guide roller support 213 and the side guide roller supports 212, a guiding effect on the tubular conveyor belt 3 is achieved.

[0030] Figures 1 - 5 The second embodiment is shown. The main difference from the first embodiment is that a connecting plate 214 is fixedly installed at a position near the top of the front surface of the inner frame 211. Slide rods 215 are symmetrically and movably penetrated through the top of the connecting plate 214. A bracket 216 is fixedly installed between the bottom ends of the two slide rods 215. A spring 217 is sleeved on the outer part of the slide rods 215. The two ends of the spring 217 are fixedly connected to the opposite sides of the connecting plate 214 and the bracket 216. An upper guide roller 218 is rotatably provided between the inner walls of the bracket 216. When the upper guide roller 218 contacts the tubular conveyor belt 3, the reverse elastic force generated by the compression of the spring 217 can increase the friction force between the guide roller and the tubular conveyor belt 3, thereby improving the efficiency of the deviation correction device. The inner frame 211 is fixedly connected between the opposite side ends of the two connecting shafts 222. The motor 223 is fixedly installed on the inner bottom of the outer frame 1. The output end of the motor 223 is fixedly connected to the end of the worm 224. A support frame 226 is fixedly connected to the outer surface of the electric push rod 227. The support frame 226 is fixedly installed on the front surface of the inner frame 211.

[0031] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0032] When the tubular conveyor belt 3 runs off track, the electric push rod 227 on the side where the belt has run off track is activated to push the Mecanum wheel 2210 into contact with the tubular conveyor belt 3. When the tubular conveyor belt 3 is conveying, under the action of the oblique force of the Mecanum wheel 2210, the tubular conveyor belt 3 is pushed upward to achieve the effect of rectifying the deviation. At the same time, by starting the motor 223 to drive the worm 224 to rotate, the turbine 225 is driven to rotate. When the turbine 225 rotates, it cooperates with the connecting shaft 222 to rotate on the thrust bearing 221, so that the inner frame 211 rotates, and then the tubular conveyor belt 3 restricted by the guide rollers can be brought back to the center line position. After the tubular conveyor belt 3 returns to the center line position, the inner frame 211 can be reset to the initial position. When the upper guide roller 218 contacts the tubular conveyor belt 3, the reverse elastic force generated by the compression of the spring 217 can increase the friction between the guide roller and the tubular conveyor belt 3, thereby improving the efficiency of the deviation rectifying device.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic deviation-correcting device for a tubular conveyor, comprising an outer frame (1) and a tubular conveyor belt (3), characterized in that: A deviation correction mechanism (2) is arranged inside the outer frame (1) for correcting the deviation of the tubular conveyor belt (3), and the deviation correction mechanism (2) comprises: A guide assembly (21), wherein the guide assembly (21) comprises an inner frame (211); A correction component (22), the correction component (22) comprising a thrust bearing (221), a motor (223) and an electric push rod (227), the thrust bearings (221) being provided in two in number and being respectively mounted on the inner top and inner bottom of an inner frame (211), the ends of the thrust bearings (221) being rotatably provided with a connecting shaft (222), the outer surface of one of the connecting shafts (222) being provided with a turbine (225) in a fixed sleeve, the outer surface of the turbine (225) being meshingly connected with a worm (224), the telescopic end of the electric push rod (227) being fixedly provided with a mounting frame (228), the inner walls of the mounting frame (228) being fixedly connected with a rotating shaft (229), the outer surface of the rotating shaft (229) being provided with a plurality of Mecanum wheels (2210).

2. The automatic deviation-correcting device for a tubular conveyor according to claim 1 is characterized in that: A plurality of supporting legs (11) are fixedly mounted on the bottom of the outer frame (1).

3. The automatic deviation-correcting device for a tubular conveyor according to claim 1 is characterized in that: A lower guide roller support (213) is fixedly installed at a position close to the bottom of the front surface of the inner frame (211), and four side guide roller supports (212) are fixedly installed on the rear surface of the inner frame (211).

4. The automatic deviation-correcting device for a tubular conveyor according to claim 1 is characterized in that: A connecting plate (214) is fixedly installed near the top of the front surface of the inner frame (211); a sliding rod (215) is symmetrically and movably penetrated through the top of the connecting plate (214); a bracket (216) is fixedly installed between the bottom ends of the two sliding rods (215); a spring (217) is sleeved on the outside of the sliding rod (215); two ends of the spring (217) are fixedly connected to the connecting plate (214) and the opposite side of the bracket (216); an upper guide roller (218) is rotatably arranged between the inner walls of the bracket (216).

5. The automatic deviation-correcting device for a tubular conveyor according to claim 1 is characterized in that: The inner frame (211) is fixedly connected between the opposite side ends of the two connecting shafts (222), the motor (223) is fixedly mounted on the inner bottom of the outer frame (1), and the output end of the motor (223) is fixedly connected to the end of the worm (224).

6. The automatic deviation-correcting device for a tubular conveyor according to claim 1, characterized in that: The outer surface of the electric push rod (227) is fixedly connected to a support frame (226), and the support frame (226) is fixedly mounted on the front surface of the inner frame (211).

Citation Information

Patent Citations

  • Tubular belt conveyor

    CN219238209U