LED driving chip detection device

Abstract

The utility model relates to an LED driving chip detection device. The LED driving chip detection device comprises a workbench, a conveying assembly, a detection assembly and an overturning assembly. The conveying assembly is fixed to the workbench and used for conveying a chip tray. The detection assembly is erected right above the conveying assembly and is used for detecting the chip trays conveyed by the conveying assembly; the overturning assemblies are arranged on the workbench, and the overturning assemblies are arranged on the two sides of the conveying assembly and used for overturning the chip trays conveyed by the conveying assembly. The chip tray is conveyed through the conveying assembly, the chip tray is automatically overturned through the overturning assembly, each chip in the chip tray can be comprehensively detected through the detection assembly, inconvenience and errors caused by manual overturning are avoided, the detection efficiency and accuracy are greatly improved, and the defect that during detection, the detection efficiency is greatly improved is overcome. In the prior art, a chip tray needs to be manually overturned for overall inspection, and the problems of poor detection precision and low efficiency exist.

Description

Technical Field

[0001] This application relates to the technical field of chip detection, and in particular to a detection device for LED driver chips. Background Art

[0002] With the rapid development of LED technology, the demand for LED driver chips in application fields such as lighting, display, and backlight sources has increased significantly. As a key component in LED lamps, the quality of LED driver chips directly affects the performance and lifespan of LED lamps. Therefore, the detection technology of LED driver chips is of great significance in the production process, which can ensure high-quality product output and improve production efficiency.

[0003] In related technical means, manual inspection is used to check the appearance of LED driver chips. By inspecting the chips in the chip tray, the integrity of the chips can be detected.

[0004] Regarding the above technical solution, although the integrity of the chips can be detected by manual inspection, during the inspection, it is still necessary to manually flip the chip tray for overall inspection. Moreover, after long-term inspection by the human eye, fatigue is likely to occur, resulting in a decrease in inspection accuracy, and there are problems of poor detection accuracy and low efficiency. Summary of the Utility Model

[0005] In order to improve the problems of poor detection accuracy and low efficiency caused by the need to manually flip the chip tray for overall inspection during detection, this application provides a detection device for LED driver chips.

[0006] A detection device for LED driver chips provided by this application includes a workbench, a conveying component, a detection component, and a flipping component. The conveying component is fixed on the workbench and is used to convey the chip tray. The detection component is erected directly above the conveying component and is used to detect the chip tray conveyed by the conveying component. The flipping component is arranged on the workbench and is arranged on both sides of the conveying component for flipping the chip tray conveyed by the conveying component.

[0007] As a preferred solution, the conveying component includes a bearing plate, a conveyor belt, and a conveying motor. The bearing plate is fixed on the workbench, the conveyor belt is rotatably arranged on the bearing plate, and the conveying motor is fixed on the bearing plate and drives the conveyor belt to rotate.

[0008] As a preferred solution, an avoidance opening is formed on the bearing plate, and the flipping assembly includes a pneumatic gripper, a rotating motor, a lifting cylinder, a transverse plate and a guiding column; the transverse plate penetrates through the avoidance opening, the rotating motor is installed on the transverse plate, and the pneumatic gripper is arranged at the output end of the rotating motor; the lifting cylinder and the guiding column are arranged on the workbench and penetrate through the workbench to be connected with the transverse plate.

[0009] As a preferred solution, a bearing box body is arranged at the bottom of the workbench, and the lifting cylinder and the guiding column are arranged in the bearing box body.

[0010] As a preferred solution, an adjustable cushion block is arranged at one end of the bearing box body away from the workbench.

[0011] As a preferred solution, the detection assembly includes a mounting bracket, a transverse transmission member, a longitudinal transmission member and a photographing member. The mounting bracket is fixed on the workbench, the transverse transmission member is arranged on the mounting bracket, the longitudinal transmission member is arranged on the transverse transmission member, and the transverse transmission member drives the longitudinal transmission member to move along a first direction; the photographing member is arranged on the longitudinal transmission member, and the longitudinal transmission member drives the photographing member to move along a second direction.

[0012] As a preferred solution, a safety box body is arranged at one end of the workbench away from the bottom, and a transmission opening is formed in the safety box body, and the transmission opening is used for placing a chip tray.

[0013] As a preferred solution, an emergency switch is arranged on the side of the safety box body.

[0014] Compared with the prior art, the present application has the following beneficial effects: high detection accuracy and fast efficiency. By placing the chip tray on the workbench and conveying it along a predetermined path by the conveying component, when the chip tray reaches below the detection component, the detection component starts to work. The detection component uses advanced visual recognition and image processing technologies to perform appearance detection and electrical performance testing on each chip. The high-resolution camera and fast processor of the detection component ensure the speed and accuracy of detection, and can timely detect defects and flaws on the chips, thus ensuring the high-quality output of each batch of chips; after the detection is completed, the flipping component starts to act. The flipping component is located on both sides of the conveying component and can perform flipping operations on the chip tray without affecting the normal operation of the conveying component. The control system of the flipping component coordinates with the conveying component and the detection component. Through the automatic flipping of the flipping component, the detection component can comprehensively detect each chip in the chip tray, avoiding the inconvenience and errors brought by manual flipping, greatly improving the detection efficiency and accuracy, and improving the problem of poor detection accuracy and low efficiency when, during detection, it is still necessary to manually flip the chip tray for overall inspection, and after long-term inspection by the human eye, fatigue is prone to occur, resulting in a decrease in inspection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] The structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limited conditions under which the present invention can be implemented. Therefore, they do not have technical substantive significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope that the technical content disclosed by the present invention can cover.

[0017] Figure 1 is the overall structural schematic diagram of an LED driver chip detection device in an embodiment of the present application;

[0018] Figure 2 is the exploded view of an LED driver chip detection device in an embodiment of the present application;

[0019] Figure 3 is Figure 2 the partial enlarged view of part "A" in

[0020] Figure 4 It is a schematic diagram of a partial mechanism of an LED driver chip detection device in an embodiment of the present application.

[0021] Explanation of reference numerals:

[0022] 1. Workbench; 11. Carrying box; 111. Spacer block; 12. Safety box; 121. Transfer port; 122. Emergency switch; 2. Transfer assembly; 21. Carrying plate; 211. Avoidance port; 22. Conveyor belt; 23. Transfer motor; 3. Detection assembly; 31. Mounting bracket; 32. Lateral transmission member; 33. Longitudinal transmission member; 34. Shooting member; 4. Flipping assembly; 41. Pneumatic gripper; 42. Rotating motor; 43. Lifting cylinder; 44. Transverse plate; 45. Guide post. Detailed implementation manners

[0023] In order to make the utility model purpose, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be intermediate components present at the same time.

[0025] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and through specific implementation manners.

[0026] Embodiment 1:

[0027] Refer to Figures 1 to 4 , the present application provides an LED driver chip detection device, including a workbench 1, a transfer assembly 2, a detection assembly 3, and a flipping assembly 4.

[0028] Through the stable support of the workbench 1 and the efficient transmission of the transmission component 2, the smooth conveyance of the chip tray is achieved, enabling the chip tray to accurately reach below the detection component 3, thereby ensuring the accuracy and stability of the detection, and the chip tray is flipped by the flipping component 4.

[0029] The transmission component 2 is fixed on the workbench 1, and the transmission component 2 is used to transmit the chip tray.

[0030] Through the continuous conveyance and precise positioning of the transmission component 2, the automated transmission of the chip tray from the starting position to the detection position is realized, reducing manual intervention and improving the overall detection efficiency and automation level.

[0031] Then the detection component 3 is erected directly above the transmission component 2 for detecting the chip tray transmitted by the transmission component 2.

[0032] Through the high-precision vision recognition and image processing technology of the detection component 3, the comprehensive detection of the appearance and electrical performance of the LED driver chips in the chip tray transmitted by the transmission component 2 is realized, ensuring that the quality of each LED driver chip meets the required standards.

[0033] Then the flipping component 4 is arranged on the workbench 1, and the flipping component 4 is arranged on both sides of the transmission component 2 for flipping the chip tray transmitted by the transmission component 2.

[0034] Through the mechanical structure and control system of the flipping component 4, the automatic flipping of the chip tray transmitted by the transmission component 2 is realized, enabling the detection component 3 to comprehensively detect different angles of the chip, avoiding errors and low efficiency caused by manual flipping.

[0035] In this embodiment, when the chip tray is placed on the workbench 1, the transmission component 2 conveys the chip tray along the transmission path to below the detection component 3, and the detection component 3 detects the appearance and electrical performance of the chip tray transmitted by the transmission component 2; after the detection is completed, the flipping component 4 performs a flipping operation on both sides of the transmission component 2 on the chip tray to ensure that all sides of all chips can be detected. The entire process is coordinated by the transmission component 2, the detection component 3, and the flipping component 4 to realize the automatic flipping of the chip tray, eliminating the step of manually flipping the chip tray, improving the detection efficiency, reducing the participation of manual operations, and improving the problem of poor detection accuracy and low efficiency when it is necessary to manually flip the chip tray for overall inspection.

[0036] Embodiment 2:

[0037] Refer to Figures 1 to 4, the conveying assembly 2 includes a bearing plate 21, a conveyor belt 22 and a conveying motor 23. The bearing plate 21 is fixed on the workbench 1. The conveyor belt 22 is rotatably arranged on the bearing plate 21. The conveying motor 23 is fixed on the bearing plate 21 and drives the conveyor belt 22 to rotate through a synchronous pulley.

[0038] Driven by the conveying motor 23, the conveyor belt 22 can rotate smoothly and continuously on the bearing plate 21, realizing the automatic transmission of the chip tray from the starting position to the detection position. The smooth operation and precise positioning of the conveyor belt 22 ensure that the chip tray will not shift in position during the conveying process, thus guaranteeing the accuracy of subsequent detection.

[0039] An avoidance opening 211 is provided on the bearing plate 21. The flipping assembly 4 includes a pneumatic gripper 41, a rotating motor 42, a lifting cylinder 43, a cross-sectional plate 44 and a guide post 45. The cross-sectional plate 44 passes through the avoidance opening 211. The rotating motor 42 is installed on the cross-sectional plate 44. The pneumatic gripper 41 is arranged at the output end of the rotating motor 42. The lifting cylinder 43 and the guide post 45 are arranged on the workbench 1 and pass through the workbench 1 to be connected with the cross-sectional plate 44.

[0040] Driven by the rotating motor 42, the pneumatic gripper 41 can flexibly grasp and flip the chip tray, realizing the omnidirectional detection of the chip tray. The setting of the lifting cylinder 43 and the guide post 45 enables the cross-sectional plate 44 to move stably in the vertical direction, thus realizing the lifting operation of the flipping assembly 4 and ensuring the smoothness and precision of the flipping process.

[0041] Furthermore, a bearing box body 11 is arranged at the bottom of the workbench 1. The lifting cylinder 43 and the guide post 45 are arranged inside the bearing box body 11.

[0042] By installing the lifting cylinder 43 and the guide post 45 inside the bearing box body 11, the stability of the lifting cylinder 43 and the guide post 45 during the working process is ensured, thus guaranteeing the smoothness and accuracy of the chip tray flipping operation.

[0043] Finally, an adjustable cushion block 111 is arranged at one end of the bearing box body 11 away from the workbench 1.

[0044] Through the setting of the adjustable cushion block 111, the adjustment of the height and levelness of the bearing box body 11 is realized, ensuring the adaptability of the bearing box body 11 in different working environments. The adjustment function of the cushion block 111 enables the entire detection device to remain stable on uneven ground, thus improving the working reliability of the equipment.

[0045] Refer to Figures 1 to 4, the detection component 3 includes a mounting bracket 31, a transverse transmission member 32, a longitudinal transmission member 33, and a photographing member 34. The mounting bracket 31 is fixed on the workbench 1. The transverse transmission member 32 is arranged on the mounting bracket 31, and the longitudinal transmission member 33 is arranged on the transverse transmission member 32. The transverse transmission member 32 drives the longitudinal transmission member 33 to move along the first direction; the photographing member 34 is arranged on the longitudinal transmission member 33, and the longitudinal transmission member 33 drives the photographing member 34 to move along the second direction.

[0046] Through the combination of the transverse transmission member 32 and the longitudinal transmission member 33, the two-way movement of the photographing member 34 above the workbench 1 is realized, so that each chip in the chip tray can be comprehensively detected. The high-resolution image acquisition function of the photographing member 34 ensures the accurate detection of the appearance and electrical performance of the chip, guaranteeing the accuracy of the detection results. In this application, the transverse transmission member 32 and the longitudinal transmission member 33 can be any kind of linear module, and preferably a servo motor linear module in this application.

[0047] A safety box 12 is provided at one end of the workbench 1 away from the bottom. A transfer port 121 is opened on the safety box 12, and the transfer port 121 is used to place the chip tray.

[0048] Through the setting of the safety box 12, it is prevented that the detection device causes harm to people. The design of the transfer port 121 enables the chip tray to be conveniently placed and taken out, improving the convenience of operation; at the same time, it can also be docked with the transfer structure at other workstations.

[0049] Finally, an emergency switch 122 is provided on the side of the safety box 12.

[0050] Through the setting of the emergency switch 122, the rapid power-off and stop of the detection device in case of emergency are realized, ensuring the safety of the operator; the design of the emergency switch 122 enables the operator to quickly take measures in case of an accident, avoiding damage to the equipment and personnel.

[0051] In this embodiment, through the close cooperation of the transfer component 2, the flipping component 4, the detection component 3, and the safety box 12, the full-automatic process of LED driving chip from transfer, detection to flipping is realized, significantly improving the detection efficiency and accuracy, reducing the labor cost, and ensuring the high-quality output of the chip.

[0052] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A LED driver chip detection device, characterized in that: It comprises a workbench (1), a transmission component (2), a detection component (3) and a turning component (4); The conveying component (2) is fixed on the workbench (1), and the conveying component (2) is used to convey the chip tray; The detection component (3) is mounted directly above the conveying component (2) and is used to detect the chip tray conveyed by the conveying component (2); The flipping assembly (4) is arranged on the workbench (1), and the flipping assembly (4) is arranged on both sides of the conveying assembly (2), and is used to flip the chip tray conveyed by the conveying assembly (2).

2. The LED driver chip detection device according to claim 1, characterized in that: The conveying assembly (2) comprises a carrying plate (21), a conveyor belt (22) and a conveying motor (23); the carrying plate (21) is fixed on the workbench (1); the conveyor belt (22) is rotatably arranged on the carrying plate (21); and the conveying motor (23) is fixed on the carrying plate (21) and drives the conveyor belt (22) to rotate.

3. The LED driver chip detection device according to claim 2, characterized in that: The bearing plate (21) is provided with an escape opening (211), and the turning assembly (4) comprises a pneumatic clamp (41), a rotating motor (42), a lifting cylinder (43), a cross-section plate (44) and a guide column (45); The cross-section plate (44) is provided with the avoidance opening (211), the rotary motor (42) is mounted on the cross-section plate (44), and the pneumatic clamp (41) is arranged at the output end of the rotary motor (42); The lifting cylinder (43) and the guide column (45) are arranged on the workbench (1), and penetrate the workbench (1) to be connected with the cross-section plate (44).

4. The LED driver chip detection device according to claim 3, characterized in that: A bearing box (11) is arranged at the bottom of the workbench (1), and the lifting cylinder (43) and the guide column (45) are arranged in the bearing box (11).

5. The LED driver chip detection device according to claim 4, characterized in that: An adjustable cushion block (111) is provided at one end of the bearing box (11) away from the workbench (1).

6. The LED driver chip detection device according to claim 1, characterized in that: The detection component (3) comprises a mounting bracket (31), a transverse transmission member (32), a longitudinal transmission member (33) and a shooting member (34); the mounting bracket (31) is fixed on the workbench (1); the transverse transmission member (32) is arranged on the mounting bracket (31); the longitudinal transmission member (33) is arranged on the transverse transmission member (32); the transverse transmission member (32) drives the longitudinal transmission member (33) to move along a first direction; The photographing member (34) is arranged on the longitudinal transmission member (33), and the longitudinal transmission member (33) drives the photographing member (34) to move along the second direction.

7. The LED driver chip detection device according to claim 1, characterized in that: A safety box (12) is provided at one end of the workbench (1) away from the bottom, and a conveying port (121) is provided on the safety box (12), and the conveying port (121) is used to place a chip tray.

8. The LED driver chip detection device according to claim 7, characterized in that: An emergency switch (122) is provided on the side of the safety box (12).

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