Automatic superposing and hanging device for automotive trim materials

Abstract

The utility model relates to the technical field of automobile material overlapping and hanging equipment, in particular to an automatic automobile interior material overlapping and hanging device which comprises a conveyor and a conveying belt, the conveying belt is arranged in the conveyor, and a motor and a gear transmission assembly are integrated in the conveyor and are in transmission connection with the conveying belt. The lifting mechanism is located at the middle end in the conveyor; the moving mechanism is located at the lower end of the tail of the conveyor; the hanging and taking frame mechanism is arranged above the moving mechanism; the limiting mechanism is located at the upper end of the tail of the conveyor, a hanging rod is arranged, a first gear and a second gear are driven by a second motor to rotate, so that the hanging rod is driven to rotate, adjustment is carried out according to interior materials, a lead screw is driven by a first motor to rotate in a fixed base, and a movable base is driven to move; therefore, the extending length of the hanging rod is convenient to adjust, and the hanging and taking requirements of various interior materials can be flexibly met.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile material stacking and hanging equipment, in particular to an automatic stacking and hanging device for automobile interior materials. Background Technique

[0002] In the automobile production line, the assembly of the interior is an indispensable part of the vehicle manufacturing process, which is directly related to the overall aesthetics, comfort and safety of the vehicle. Moreover, the handling of interior materials plays a crucial role, and its efficiency and accuracy directly affect the assembly speed and quality of the whole vehicle.

[0003] The existing process of handling interior materials highly depends on manual operation. Workers need to manually sort, stack and hang the scattered interior materials onto the production line one by one. An automatic stacking and hanging device can reduce manual intervention, not only reducing labor costs but also improving efficiency.

[0004] However, the applicant has found that the existing technology has at least the following problems:

[0005] Most of the existing stacking and hanging devices still have deficiencies in adaptability and flexibility, and it is difficult to meet the diverse and complex requirements for handling interior materials on the automobile production line. Content of the Utility Model

[0006] In view of this, the purpose of the present utility model is to provide an automatic stacking and hanging device for automobile interior materials to solve the problems raised in the above background technique.

[0007] Based on the above purpose, the present utility model provides an automatic stacking and hanging device for automobile interior materials, including a conveyor and a conveyor belt. The conveyor belt is arranged inside the conveyor. A motor and a gear transmission assembly are integrated inside the conveyor and are in transmission connection with the conveyor belt; a lifting mechanism is arranged in the middle of the interior of the conveyor; a moving mechanism is arranged at the lower end of the tail of the conveyor; a hanging rack mechanism is arranged above the moving mechanism; a limiting mechanism is arranged at the upper end of the tail of the conveyor.

[0008] Optionally, the lifting mechanism includes a cylinder and a support block. The cylinder is obliquely inserted and fixed in the middle of the interior of the conveyor, and the support block is fixedly connected to the movable end of the cylinder; a connecting rod and a top roller, the connecting rod is fixedly connected to both sides of the support block, and the top roller is rotatably connected to the middle of the connecting rod.

[0009] Optionally, the moving mechanism includes a fixed base, a first motor, and a lead screw. The fixed base is fixedly connected to the conveyor. The first motor is disposed outside the fixed base. The lead screw is rotatably connected to the inside of the fixed base, and the other end of the lead screw penetrates the fixed base and is fixedly connected to the output end of the first motor; a moving base and an electromagnetic block. The moving base is slidably connected to the inside of the fixed base. The electromagnetic block is fixedly connected to the inside of the moving base. The moving base is threadedly connected to the lead screw.

[0010] Optionally, the hanging and picking mechanism includes an upright hanging rack and a metal base. The metal base is fixedly connected to the bottom of the upright hanging rack; a hanging rod, a second motor, a first gear, and a second gear. The hanging rod is rotatably connected to the upright hanging rack. The second motor is disposed inside the upright hanging rack. The first gear is fixedly connected to the output end of the second motor. The second gear is fixedly connected to the outside of the hanging rod. The first gear and the second gear are meshed and connected.

[0011] Optionally, the limiting mechanism includes a material receiving bottom plate, a rotating shaft, and a third motor. The material receiving bottom plate is fixedly connected to the tail of the conveyor. The rotating shaft is fixedly connected to both sides of the material receiving bottom plate. The output end of the third motor is fixedly connected to one group of the rotating shafts; a limiting steering plate and a ball. Both ends of the limiting steering plate are rotatably connected to the two groups of rotating shafts. The ball is movably embedded on the surface of the limiting steering plate.

[0012] Optionally, there are two sets of conveyor belts, symmetrically distributed on both sides inside the conveyor.

[0013] The beneficial effects of the present utility model are as follows: When the interior material is conveyed to the tail of the conveyor, the bottom of the interior material will fall on the material receiving bottom plate and be blocked by the limiting steering plate to prevent the interior material from slipping. Then, the support block and the connecting rod are jacked up by the air cylinder, so that the top roller abuts against the back of the interior material and gradually jacks up the interior material until the interior material is hung on the two hanging rods. At the same time, the third motor is driven to rotate the rotating shaft, so that the limiting steering plate rotates and is flush with the material receiving bottom plate, facilitating the bottom of the interior material to move along the ball when it is jacked up, avoiding jamming, and thus achieving the purpose of stacking and hanging the interior material; through the setting of the hanging rod and the rotation of the first gear and the second gear driven by the second motor, the rotation of the hanging rod is driven to facilitate adjustment according to the interior material and convenient for picking up different materials. By driving the lead screw to rotate in the fixed base by the first motor, the moving base is driven to move, thereby driving the upright hanging rack to move accordingly, facilitating the adjustment of the extension length of the hanging rod. Thus, by adjusting the angle and extension length of the hanging rod, the picking requirements of various interior materials can be flexibly adapted; through the setting of the electromagnetic block and the metal base, the hanging and picking mechanism can be conveniently removed and sent to the production line for the next step of processing after being filled with interior materials. Description of the Drawings

[0014] To more clearly illustrate the technical solutions in the present utility model or the prior art, the following will briefly introduce the attached drawings required for the description of the embodiments or the prior art. Obviously, the attached drawings in the following description are only those of the present utility model. For those of ordinary skill in the art, without creative efforts, other attached drawings can also be obtained based on these attached drawings.

[0015] Figure 1 Schematic diagram of the overall structure of the embodiment of the present utility model;

[0016] Figure 2 Schematic diagram of the structure of the conveyor in the embodiment of the present utility model;

[0017] Figure 3 Schematic diagram of the structure of the lifting mechanism in the embodiment of the present utility model;

[0018] Figure 4 Schematic diagram of the structure of the moving mechanism in the embodiment of the present utility model;

[0019] Figure 5 Schematic diagram of the structure of the hanging and picking mechanism in the embodiment of the present utility model;

[0020] Figure 6 Schematic diagram of the structure of the limiting mechanism in the embodiment of the present utility model.

[0021] The labels in the figure are:

[0022] 1, conveyor; 2, conveyor belt; 3, lifting mechanism; 301, cylinder; 302, support block; 303, connecting rod; 304, top roller; 4, moving mechanism; 401, fixed base; 402, motor 1; 403, lead screw; 404, moving base; 405, electromagnetic block; 5, hanging and picking mechanism; 501, vertical hanging rack; 502, metal base; 503, hanging rod; 504, motor 2; 505, gear 1; 506, gear 2; 6, limiting mechanism; 601, material receiving bottom plate; 602, rotating shaft; 603, motor 3; 604, limiting turning plate; 605, ball. Detailed implementation manners

[0023] To make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the following further details the present utility model in combination with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in this utility model shall have the ordinary meanings understood by those with ordinary skills in the field to which this utility model belongs. The "first", "second" and similar terms used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "including" or "comprising" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0025] As Figures 1 to 6 shown, a specific embodiment of the present utility model provides an automatic stacking, hanging and taking device for automotive interior materials, including a conveyor 1 and a conveyor belt 2. The conveyor belt 2 is disposed inside the conveyor 1. A motor and a gear transmission assembly are integrated inside the conveyor 1 and are in driving connection with the conveyor belt 2; a lifting mechanism 3, which is disposed in the middle of the interior of the conveyor 1; a moving mechanism 4, which is disposed at the lower end of the tail of the conveyor 1; a hanging and taking frame mechanism 5, which is disposed above the moving mechanism 4; and a limiting mechanism 6, which is disposed at the upper end of the tail of the conveyor 1.

[0026] In some optional specific embodiments, as Figures 1 to 6 shown, the lifting mechanism 3 includes a cylinder 301 and a support block 302. The cylinder 301 is obliquely inserted and fixed in the middle of the interior of the conveyor 1, and the support block 302 is fixedly connected to the movable end of the cylinder 301; a connecting rod 303 and a top roller 304. The connecting rod 303 is fixedly connected to both sides of the support block 302, and the top roller 304 is rotatably connected to the middle of the connecting rod 303.

[0027] In some optional specific embodiments, as Figures 1 to 6 shown, the moving mechanism 4 includes a fixed base 401, a first motor 402 and a lead screw 403. The fixed base 401 is fixedly connected to the conveyor 1. The first motor 402 is disposed outside the fixed base 401. The lead screw 403 is rotatably connected to the inside of the fixed base 401, and the other end of the lead screw 403 penetrates through the fixed base 401 and is fixedly connected to the output end of the first motor 402; a moving base 404 and an electromagnet 405. The moving base 404 is slidably connected to the inside of the fixed base 401. The electromagnet 405 is fixedly connected to the inside of the moving base 404, and the moving base 404 is threadedly connected to the lead screw 403.

[0028] In some optional specific embodiments, such as Figures 1 to 6 As shown, the hanging and fetching mechanism 5 includes a vertical hanging rack 501 and a metal base 502, and the metal base 502 is fixedly connected to the bottom of the vertical hanging rack 501; a hanging rod 503, a second motor 504, a first gear 505 and a second gear 506. The hanging rod 503 is rotatably connected to the vertical hanging rack 501. The second motor 504 is arranged inside the vertical hanging rack 501. The first gear 505 is fixedly connected to the output end of the second motor 504. The second gear 506 is fixedly connected to the outside of the hanging rod 503, and the first gear 505 and the second gear 506 are meshed and connected.

[0029] In some optional specific embodiments, such as Figures 1 to 6 As shown, the limiting mechanism 6 includes a material receiving bottom plate 601, a rotating shaft 602 and a third motor 603. The material receiving bottom plate 601 is fixedly connected to the tail of the conveyor 1. The rotating shaft 602 is fixedly connected to both sides of the material receiving bottom plate 601. The output end of the third motor 603 is fixedly connected to one group of the rotating shafts 602; a limiting steering plate 604 and a ball 605. Both ends of the limiting steering plate 604 are rotatably connected to the two groups of rotating shafts 602, and the ball 605 is movably embedded on the surface of the limiting steering plate 604.

[0030] In some optional specific embodiments, such as Figures 1 to 6 As shown, there are two sets of the conveyor belts 2, which are symmetrically distributed on both inner sides of the conveyor 1.

[0031] Working principle of the utility model: During use, place the interior material on the two groups of conveyor belts 2. The conveyor 1 drives the conveyor belts 2 to drive the interior material to move forward. When the interior material is conveyed to the tail of the conveyor 1, the bottom of the interior material will fall on the material receiving bottom plate 601 and be blocked by the limit turning plate 604 to prevent the interior material from slipping. Then, the support block 302 and the connecting rod 303 are lifted by the cylinder 301, so that the top roller 304 abuts against the back of the interior material and gradually lifts the interior material until the interior material is hung on the two groups of hanging rods 503. At the same time, the motor three 603 drives the rotating shaft 602 to rotate, so that the limit turning plate 604 rotates and is flush with the material receiving bottom plate 601, facilitating the bottom of the interior material to move along the balls 605 when it is lifted to avoid jamming. In this way, the purpose of stacking and hanging the interior material is completed; through the setting of the hanging rods 503, and the motor two 504 drives the rotation of the gear one 505 and the gear two 6, thereby driving the rotation of the hanging rods 503 to facilitate adjustment according to the interior material and facilitate the hanging and taking operations of different materials. The motor one 402 drives the lead screw 403 to rotate in the fixed base 401, driving the moving base 404 to move, thereby driving the vertical hanging rack 501 to move accordingly, facilitating the adjustment of the extended length of the hanging rods 503. In this way, by adjusting the angle and extended length of the hanging rods 503, the hanging and taking requirements of various interior materials can be flexibly adapted; through the setting of the electromagnetic block 405 and the metal base 502, the hanging and taking rack mechanism 5 can be conveniently removed, and after being filled with interior materials, it is sent to the production line for the next step of processing.

[0032] Those of ordinary skill in the art should understand that the discussion of any embodiment above is only exemplary and is not intended to imply that the scope of the present utility model (including the claims) is limited to these examples; under the idea of the present utility model, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order, and there are many other variations in different aspects of the present utility model as described above, which are not provided in detail for the sake of brevity.

[0033] The present utility model aims to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic stacking and hanging device for automobile interior materials, characterized in that: include: A conveyor (1) and a conveyor belt (2), wherein the conveyor belt (2) is arranged inside the conveyor (1), and a motor and a gear transmission assembly are integrated inside the conveyor (1) and are transmission-connected to the conveyor belt (2); A top lifting mechanism (3), wherein the top lifting mechanism (3) is arranged at the middle end inside the conveyor (1); A moving mechanism (4), wherein the moving mechanism (4) is arranged at the lower end of the tail of the conveyor (1); A hanging and taking frame mechanism (5), wherein the hanging and taking frame mechanism (5) is arranged above the moving mechanism (4); A limiting mechanism (6), wherein the limiting mechanism (6) is arranged at the upper end of the tail of the conveyor (1).

2. The automatic stacking and hanging device for automobile interior materials according to claim 1 is characterized in that: The roof lifting mechanism (3) comprises: A cylinder (301) and a support block (302), wherein the cylinder (301) is obliquely inserted and fixed at the inner middle end of the conveyor (1), and the support block (302) is fixedly connected to the movable end of the cylinder (301); A connecting rod (303) and a top roller (304), wherein the connecting rod (303) is fixedly connected to both sides of the support block (302), and the top roller (304) is rotatably connected to the middle part of the connecting rod (303).

3. The automatic stacking and hanging device for automobile interior decoration materials according to claim 1 is characterized in that: The moving mechanism (4) comprises: A fixed base (401), a motor (402) and a screw (403), wherein the fixed base (401) is fixedly connected to the conveyor (1), the motor (402) is arranged outside the fixed base (401), the screw (403) is rotatably connected to the inside of the fixed base (401), and the other end of the screw (403) passes through the fixed base (401) and is fixedly connected to the output end of the motor (402); A movable base (404) and an electromagnetic block (405), wherein the movable base (404) is slidably connected to the interior of the fixed base (401), the electromagnetic block (405) is fixedly connected to the interior of the movable base (404), and the movable base (404) is threadedly connected to the screw rod (403).

4. The automatic stacking and hanging device for automobile interior materials according to claim 1 is characterized in that: The hanging and unloading frame mechanism (5) comprises: A vertical hanging rack (501) and a metal base (502), wherein the metal base (502) is fixedly connected to the bottom of the vertical hanging rack (501); A hanging rod (503), a second motor (504), a gear one (505) and a second gear (506), wherein the hanging rod (503) is rotationally connected to the vertical hanging bracket (501), the second motor (504) is arranged inside the vertical hanging bracket (501), the gear one (505) is fixedly connected to the output end of the second motor (504), the second gear (506) is fixedly connected to the outside of the hanging rod (503), and the gear one (505) and the gear two (506) are meshingly connected.

5. The automatic stacking and hanging device for automobile interior decoration materials according to claim 1 is characterized in that: The limiting mechanism (6) comprises: A material receiving bottom plate (601), a rotating shaft (602) and a motor three (603), wherein the material receiving bottom plate (601) is fixedly connected to the rear of the conveyor (1), the rotating shaft (602) is fixedly connected to both sides of the material receiving bottom plate (601), and the output end of the motor three (603) is fixedly connected to one set of the rotating shafts (602); A limit steering plate (604) and a ball (605), wherein two ends of the limit steering plate (604) are respectively rotatably connected to two sets of rotating shafts (602), and the ball (605) is movably embedded in the surface of the limit steering plate (604).

6. The automatic stacking and hanging device for automobile interior decoration materials according to claim 1 is characterized in that: The conveyor belts (2) are provided in two groups and are symmetrically distributed on both sides of the interior of the conveyor (1).

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