Deviation rectifying device for nylon film production

By using photoelectric sensors and electric push rod systems in the nylon film production correction device, the extrusion and pulling of the nylon film by the extrusion wheel in real time, the problem of deflection of the nylon film during the winding process is solved, and the film winding quality and correction effect of the film are improved.

CN223016035UActive Publication Date: 2025-06-24JIANGSU COMERS PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202422061998.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-24
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the production process of nylon film, the nylon film is prone to deflection during the winding process, causing the film to deviate from the winding position and affecting the production quality. The existing deviation correction device corrects the deviation by extruding the nylon film, but due to the flexible material of the nylon film, it is difficult to effectively correct the deviation by extruding.

Method used

A nylon film production deviation correction device is designed, and a photoelectric sensor is used to monitor the deflection of the nylon film in real time, and the nylon film is extruded and pulled through the electric push rod system to control the extrusion wheel to achieve control and correct the deflection position of the nylon film.

Benefits of technology

Through real-time monitoring and precise control, the deflection of the nylon film can be effectively corrected, the film coiling quality can be improved, and the film is not over-extruded by the extrusion wheel, and the film material is protected.

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Abstract

The utility model discloses a nylon film production deviation rectifying device which comprises a fixing frame, the fixing frame is fixedly installed at the tail end of a conveying frame and the front end of a winding device, first electric push rods are symmetrically and fixedly installed on the two sides of the fixing frame, and the movable ends of the first electric push rods penetrate through the fixing frame to be fixedly provided with an installation plate. A mounting frame is fixedly mounted on one side of the mounting plate, a second electric push rod is fixedly mounted at the end of the mounting frame, the extrusion wheels are driven to get close to the nylon film through the first electric push rod, the mounting block is pulled through the second electric push rod, the two extrusion wheels are driven to get close to each other, and the two extrusion wheels extrude the nylon film; and then a first electric push rod drives a mounting plate to move, two extrusion wheels extrude the nylon film to pull the nylon film, the deflection position of the nylon film is controlled, the nylon film is straightened to the middle position, and along with winding of the nylon film, deviation correction operation is conducted on the nylon film.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon film production, in particular to a deviation rectifying device for nylon film production. Background Technique

[0002] Nylon film is an organic synthetic material. Through an organic chemical synthesis method, polyamide compounds are transformed into film materials with specific properties. It has good transparency, good gloss, high tensile strength, and high elongation strength, etc.

[0003] When producing nylon film, the nylon film will deflect during the winding process, resulting in the position of the nylon film on the winding roller deviating from the winding position, affecting the production quality of the nylon film. Therefore, a deviation rectifying device is needed to rectify the nylon film. However, in the existing deviation rectifying devices, the two sides of the nylon film are mostly squeezed by movable positioning blocks, and then the nylon film is forced to reset. However, since the nylon film is a flexible material, squeezing the nylon film by the positioning blocks will cause the nylon film at the squeezing position of the positioning blocks to overlap, and the deviation rectifying effect is not ideal. Content of the Utility Model

[0004] The purpose of the utility model is to provide a deviation rectifying device for nylon film production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A deviation rectifying device for nylon film production, including a fixed frame, the fixed frame is fixedly installed at the end of the conveying frame and the front end of the winding device. The two sides of the fixed frame are symmetrically and fixedly installed with first electric push rods. The moving ends of the first electric push rods pass through the fixed frame and are fixedly installed with mounting plates. One side of the mounting plate is fixedly installed with a mounting frame. The end of the mounting frame is fixedly installed with a second electric push rod. The moving end of the second electric push rod passes through the mounting frame and is fixedly installed with a mounting block. The middle of the mounting block is symmetrically and rotatably installed with connecting rods through pin shafts. One end of the connecting rod away from the mounting block is rotatably installed with a lifting block through a pin shaft. The lifting block is arranged vertically. A pressing wheel for pressing the nylon film is installed on one side of each of the two lifting blocks close to each other. The rotation direction of the pressing wheel is the same as the feeding direction of the nylon film. A photoelectric sensor for monitoring the deflection of the nylon film is fixedly installed in the middle of the fixed frame.

[0006] As a further preferred of this technical solution, rounded corner positioning blocks are symmetrically and fixedly installed on both sides of the lifting block. Positioning frames are symmetrically and fixedly installed on both sides of the mounting frame. Positioning grooves are opened at the ends of the positioning frames corresponding to the positions of the rounded corner positioning blocks. The positioning grooves are slidably connected with the rounded corner positioning blocks.

[0007] As a further optimization of this technical solution, symmetric sliding holes are provided in the middle of the lifting block. A sliding rod is slidably installed inside the sliding hole. A fixing block is fixedly installed between the bottoms of the two sliding rods. The pressing wheel is rotatably installed in the middle of the fixing block. A spring is sleeved on the outer side of the end of the sliding rod away from the fixing block. One end of the spring is fixedly connected to the end of the sliding rod away from the fixing block, and the other end of the spring is fixedly connected to the lifting block.

[0008] As a further optimization of this technical solution, guiding rollers are symmetrically and rotatably installed at both ends of the fixing frame. The nylon film is installed between the two guiding rollers at the same end.

[0009] As a further optimization of this technical solution, limiting holes are symmetrically provided at the four corners of the mounting plate. Limiting rods are fixedly installed on the inner wall of the fixing frame corresponding to the positions of the limiting holes. The limiting rods are slidably connected to the limiting holes.

[0010] As a further optimization of this technical solution, the pressing wheel is made of rubber material.

[0011] The utility model provides a deviation rectifying device for nylon film production, which has the following beneficial effects:

[0012] (1) The utility model monitors the deflection of the nylon film in real time through a photoelectric sensor, and then controls the operation of the first electric push rod on the other side where the nylon film deflects through a controller, which will drive the pressing wheel to approach the nylon film. By pulling the mounting block through the second electric push rod, the two pressing wheels will approach each other. The two pressing wheels will squeeze the nylon film, and then drive the mounting plate to move through the first electric push rod. The squeezing of the two pressing wheels on the nylon film will pull the nylon film, which is used to control the deflection position of the nylon film, straighten the middle position of the nylon film, and perform deviation rectifying operation on the nylon film as it is wound up.

[0013] (2) In the utility model, as the two pressing wheels approach each other and squeeze each other, the sliding rod will slide inside the sliding hole, preventing the nylon film from being damaged due to excessive squeezing of the pressing wheel on the nylon film. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is one of the overall structural schematic diagrams of the utility model;

[0015] Figure 2 is Figure 1 the enlarged view of part A in

[0016] Figure 3 is the second overall structural schematic diagram of the utility model;

[0017] Figure 4 is Figure 3 the enlarged view of part B in

[0018] In the figure: 1. Fixed frame; 2. First electric push rod; 3. Mounting plate; 4. Mounting frame; 5. Second electric push rod; 6. Mounting block; 7. Connecting rod; 8. Lifting block; 9. Extrusion wheel; 10. Photoelectric sensor; 11. Rounded corner positioning block; 12. Positioning frame; 13. Positioning groove; 14. Slide hole; 15. Slide bar; 16. Fixed block; 17. Spring; 18. Guide roller; 19. Limit hole; 20. Limit rod. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] The technical solution provided by the present invention is as follows: As Figures 1 to 4 shown, in this embodiment, a nylon film production deviation rectifying device includes a fixed frame 1, the fixed frame 1 is fixedly installed at the end of the conveying frame and the front end of the winding device, the first electric push rods 2 are symmetrically and fixedly installed on both sides of the fixed frame 1, the moving ends of the first electric push rods 2 pass through the fixed frame 1 and are fixedly installed with a mounting plate 3, a mounting frame 4 is fixedly installed on one side of the mounting plate 3, a second electric push rod 5 is fixedly installed at the end of the mounting frame 4, the moving end of the second electric push rod 5 passes through the mounting frame 4 and is fixedly installed with a mounting block 6, connecting rods 7 are symmetrically and rotatably installed in the middle of the mounting block 6 through pin shafts, one end of the connecting rod 7 away from the mounting block 6 is rotatably installed with a lifting block 8 through a pin shaft, the lifting block 8 is arranged vertically, extrusion wheels 9 for extruding the nylon film are installed on one side of each of the two lifting blocks 8 close to each other, the rotation direction of the extrusion wheels 9 is the same as the feeding direction of the nylon film, and a photoelectric sensor 10 for monitoring the deflection of the nylon film is fixedly installed in the middle of the fixed frame 1.

[0021] As Figures 1 to 4 shown, rounded corner positioning blocks 11 are symmetrically and fixedly installed on both sides of the lifting block 8, positioning frames 12 are symmetrically and fixedly installed on both sides of the mounting frame 4, positioning grooves 13 are opened at the ends of the positioning frames 12 corresponding to the positions of the rounded corner positioning blocks 11, and the positioning grooves 13 are slidably connected with the rounded corner positioning blocks 11.

[0022] By pulling the mounting block 6 through the second electric push rod 5, the lifting block 8 will be pulled through the connection of the connecting rod 7, the rounded corner positioning blocks 11 on the lifting block 8 will slide inside the positioning grooves 13, and the lifting block 8 will always be kept vertical, the two extrusion wheels 9 will approach each other, and the two extrusion wheels 9 will extrude the nylon film.

[0023] As Figures 1 to 4As shown, symmetrically arranged sliding holes 14 are formed in the middle of the lifting block 8. A sliding rod 15 is slidably installed inside the sliding hole 14. A fixing block 16 is fixedly installed between the bottoms of the two sliding rods 15. The pressing wheel 9 is rotatably installed in the middle of the fixing block 16. A spring 17 is sleeved on the outer side of the end of the sliding rod 15 away from the fixing block 16. One end of the spring 17 is fixedly connected to the end of the sliding rod 15 away from the fixing block 16, and the other end of the spring 17 is fixedly connected to the lifting block 8.

[0024] When the two pressing wheels 9 press the nylon film, the two pressing wheels 9 will approach each other and press against each other. At this time, the sliding rod 15 will slide inside the sliding hole 14 to prevent the nylon film from being damaged due to excessive pressing by the pressing wheel 9.

[0025] As Figures 1 to 4 shown, guide rollers 18 are symmetrically and rotatably installed at both ends of the fixing frame 1. The nylon film is installed between the two guide rollers 18 at the same end.

[0026] It is used to control the horizontal position of the nylon film and facilitate the synchronous pressing of the nylon film by the two pressing wheels 9.

[0027] As Figures 1 to 4 shown, limit holes 19 are symmetrically formed at the four corners of the mounting plate 3. Limit rods 20 are fixedly installed on the inner wall of the fixing frame 1 corresponding to the positions of the limit holes 19. The limit rods 20 are slidably connected to the limit holes 19.

[0028] It is used to limit the movement of the mounting frame 4 of the mounting plate 3.

[0029] As Figures 1 to 4 shown, the pressing wheel 9 is made of rubber material.

[0030] While the pressing wheel 9 presses the nylon film, it ensures that the friction between the pressing wheel 9 and the nylon film can drive the nylon film to move.

[0031] The present utility model provides a nylon film production deviation rectifying device, and the specific working principle is as follows:

[0032] When the device is in use, the deflection of the nylon film is monitored in real time by the photoelectric sensor 10. The nylon film is located between two pressing wheels 9. When it is detected that the nylon film deflects, the photoelectric sensor 10 transmits the deflection signal to the controller. The controller controls the operation of the first electric push rod 2 on the other side where the nylon film deflects. The first electric push rod 2 drives the mounting plate 3 to move, thereby driving the pressing wheel 9 closer to the nylon film. The second electric push rod 5 pulls the mounting block 6, and through the connection of the connecting rod 7, the lifting block 8 is pulled. The rounded corner positioning block 11 on the lifting block 8 will slide inside the positioning groove 13 and keep the lifting block 8 always vertical. The two pressing wheels 9 will move closer to each other and press the nylon film. At this time, the pressing of the two pressing wheels 9 on the nylon film will not hinder the winding of the nylon film. Then, the first electric push rod 2 drives the mounting plate 3 to move, and the pressing of the two pressing wheels 9 on the nylon film will pull the nylon film to control the deflection position of the nylon film and straighten the middle position of the nylon film. As the nylon film is wound, the deviation rectification operation of the nylon film will be carried out;

[0033] When the two pressing wheels 9 press the nylon film, the two pressing wheels 9 move closer to each other and press against each other. At this time, the sliding rod 15 will slide inside the sliding hole 14 to prevent the nylon film from being damaged due to excessive pressing of the pressing wheel 9 on the nylon film.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A nylon film production correction device, characterized in that: The invention comprises a fixed frame (1), wherein the fixed frame (1) is fixedly mounted at the end of a conveying frame and the front end of a winding device, wherein first electric push rods (2) are symmetrically fixedly mounted on both sides of the fixed frame (1), wherein the movable end of the first electric push rod (2) passes through the fixed frame (1) and is fixedly mounted with a mounting plate (3), wherein a mounting frame (4) is fixedly mounted on one side of the mounting plate (3), wherein a second electric push rod (5) is fixedly mounted on the end of the mounting frame (4), wherein the movable end of the second electric push rod (5) passes through the mounting frame (4) and is fixedly mounted with a mounting block ( 6), a connecting rod (7) is symmetrically rotated on the middle part of the mounting block (6) through an axle pin, and a lifting block (8) is rotatably mounted on the end of the connecting rod (7) away from the mounting block (6) through an axle pin, and the lifting block (8) is vertically arranged, and an extrusion wheel (9) for extruding nylon film is installed on the side close to each other of the two lifting blocks (8), and the rotation direction of the extrusion wheel (9) is the same as the feeding direction of the nylon film, and a photoelectric sensor (10) for monitoring the deflection of the nylon film is fixedly installed in the middle part of the fixed frame (1).

2. A nylon film production deviation correction device according to claim 1, characterized in that: Rounded corner positioning blocks (11) are symmetrically fixedly installed on both sides of the lifting block (8), and positioning frames (12) are symmetrically fixedly installed on both sides of the mounting frame (4). Positioning grooves (13) are provided at the ends of the positioning frames (12) corresponding to the positions of the rounded corner positioning blocks (11), and the positioning grooves (13) are slidably connected to the rounded corner positioning blocks (11).

3. A nylon film production correction device according to claim 2, characterized in that: The middle part of the lifting block (8) is symmetrically provided with sliding holes (14), a sliding rod (15) is slidably installed inside the sliding hole (14), a fixed block (16) is fixedly installed between the bottoms of the two sliding rods (15), and the extrusion wheel (9) is rotatably installed in the middle part of the fixed block (16), and a spring (17) is sleeved on the outer side of one end of the sliding rod (15) away from the fixed block (16), one end of the spring (17) is fixedly connected to the end of the sliding rod (15) away from the fixed block (16), and the other end of the spring (17) is fixedly connected to the lifting block (8).

4. A nylon film production deviation correction device according to claim 1, characterized in that: Guide rollers (18) are symmetrically rotatably mounted at both ends of the fixed frame (1), and the nylon membrane is mounted between the two guide rollers (18) at the same end.

5. A nylon film production correction device according to claim 1, characterized in that: The four corners of the mounting plate (3) are symmetrically provided with limiting holes (19); the inner wall of the fixing frame (1) is fixedly provided with limiting rods (20) at positions corresponding to the limiting holes (19); and the limiting rods (20) are slidably connected to the limiting holes (19).

6. A nylon film production deviation correction device according to claim 1, characterized in that: The extrusion wheel (9) is made of rubber.