Multi-specification full-automatic feeding type capping machine

Abstract

The utility model relates to the technical field of medicament packaging equipment, in particular to a multi-specification full-automatic feeding type capping machine, which comprises a bottle conveying belt, and a bottle feeding mechanism, a cap hanging mechanism, a pre-capping mechanism and a capping mechanism which are respectively arranged along the bottle conveying belt, the cap pre-rolling mechanism comprises a first aluminum cap arranging plate, a second aluminum cap arranging plate and a third aluminum cap arranging plate, and the first aluminum cap arranging plate and the second aluminum cap arranging plate are horizontally arranged on the upper portion of the bottle conveying belt and are close to the two sides of the bottle conveying belt respectively. The third aluminum cap sorting plate is arranged on the upper portion of the bottle conveying belt and located between the first aluminum cap sorting plate and the second aluminum cap sorting plate, the first aluminum cap sorting plate is connected with at least one first sorting power mechanism, and the second aluminum cap sorting plate is connected with at least one second sorting power mechanism. And the third aluminum cap sorting plate is connected with at least one third sorting power mechanism. The bottle feeding and conveying mechanism can realize one-key specification adjustment of bottle feeding and bottle conveying, and can adapt to penicillin bottles with different specifications.

Description

Technical Field

[0001] The utility model relates to the technical field of pharmaceutical packaging equipment, in particular to a multi-specification fully automatic feeding type capping machine. Background Technique

[0002] At present, the packaging process of vials in the pharmaceutical industry is mostly as follows: First, use a powder filling machine to fill the vials with powder, then plug the vials and use a capping machine to cap them, thus making the finished medicine bottles.

[0003] The existing capping machines can only adapt to one specification of vials. When the vial specification changes, it is necessary to remove all the tracks of the capping machine and replace all the components adapted to the vial specification. Only after all replacements and adaptation running debugging can capping be carried out, which is very troublesome to operate and seriously affects the capping efficiency of the medicine bottles.

[0004] In addition, the existing capping machines mostly adopt a rotary capping method, which has the problem of low efficiency. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a multi-specification fully automatic feeding type capping machine.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A multi-specification fully automatic feeding type capping machine includes a bottle conveying belt. Along the bottle conveying belt, a bottle feeding mechanism, a cap hanging mechanism, a pre-capping mechanism, and a capping mechanism are respectively arranged. The pre-capping mechanism includes a first aluminum cap sorting plate, a second aluminum cap sorting plate, and a third aluminum cap sorting plate. The first aluminum cap sorting plate and the second aluminum cap sorting plate are horizontally arranged above the bottle conveying belt and are respectively arranged close to both sides of the bottle conveying belt. The third aluminum cap sorting plate is arranged above the bottle conveying belt and is located between the first aluminum cap sorting plate and the second aluminum cap sorting plate. The first aluminum cap sorting plate is connected with at least one first sorting power mechanism, and the first sorting power mechanism can drive the first aluminum cap sorting plate to move horizontally. The second aluminum cap sorting plate is connected with at least one second sorting power mechanism, and the second sorting power mechanism can drive the second aluminum cap sorting plate to move horizontally. The third aluminum cap sorting plate is connected with at least one third sorting power mechanism, and the third sorting power mechanism can drive the third aluminum cap sorting plate to move up and down.

[0008] In the above structure, the first sorting power mechanism drives the first aluminum cap sorting plate to move horizontally, and the second sorting power mechanism drives the second aluminum cap sorting plate to move horizontally, so that the first aluminum cap sorting plate and the second aluminum cap sorting plate approach each other. At the same time, the third sorting power mechanism drives the third aluminum cap sorting plate to move downward. The three sorting plates can achieve the effect of pre-sorting and hanging caps, preparing for the subsequent capping process and improving the quality and qualification rate of capping.

[0009] The first sorting power mechanism, the second sorting power mechanism and the third sorting power mechanism are fixedly arranged.

[0010] The first sorting power mechanism, the second sorting power mechanism and the third sorting power mechanism all select cylinders.

[0011] Above the bottle conveying belt, a first bottle conveying track and a second bottle conveying track are arranged along the direction of the bottle conveying belt. The first bottle conveying track and the second bottle conveying track are respectively arranged close to both sides of the bottle conveying belt. The first bottle conveying track is connected with at least one first adjustment power mechanism, and the first adjustment power mechanism can drive the first bottle conveying track to move horizontally. The second bottle conveying track is connected with at least one second adjustment power mechanism, and the second adjustment power mechanism can drive the second bottle conveying track to move horizontally.

[0012] The first bottle conveying track and the second bottle conveying track can approach or move away from each other, so as to provide conveying guidance for vials of different specifications.

[0013] The first adjustment power mechanism and the second adjustment power mechanism both select servo electric cylinders.

[0014] The bottle feeding mechanism includes a bottle feeding conveyor belt. Multiple groups of bottle feeding tracks are arranged on the upper part of the bottle feeding conveyor belt. Each group of bottle feeding tracks includes two rows of guiding rods. A bottle leveling baffle is fixedly connected to the upper part of the guiding rods and is connected to a bottle leveling shaft through the bottle leveling baffle. One row of guiding rods in multiple groups of bottle feeding tracks is connected to the same group of bottle leveling shafts. Two rows of guiding rods are respectively provided with two groups of bottle leveling shafts. The two groups of bottle leveling shafts are respectively connected to a first bottle leveling power mechanism and a second bottle leveling power mechanism. The first bottle leveling power mechanism and the second bottle leveling power mechanism can respectively drive the two groups of bottle leveling shafts to move horizontally and drive the two rows of guiding rods in the same group to approach or move away from each other through the bottle leveling shafts.

[0015] In the above structure, the distance between two rows of guiding rods in the same group is adjustable, so as to provide bottle feeding guidance for vials of different specifications.

[0016] The first bottle leveling power mechanism and the second bottle leveling power mechanism select servo electric cylinders.

[0017] One end of the bottle conveyor belt passes through the cleaning mechanism. The cleaning mechanism includes a cleaning tank, in which a flushing port and an alcohol spraying port are sequentially arranged. The cleaning tank is provided with a rinsing port for injecting water to rinse the bottle conveyor belt. There is an alcohol storage tank inside the cleaning tank. After the flushing by the flushing port is completed, the alcohol spraying port is controlled by compressed air to perform spraying, so as to realize the cleaning of the bottle conveyor belt.

[0018] The beneficial effects achieved by the present utility model are as follows:

[0019] The present utility model can realize one-key specification adjustment for bottle feeding and bottle conveying, can adapt to vials of different specifications, has a wide application range, avoids the trouble of equipment adjustment and assembly, and realizes the full automation of the capping machine, reduces the labor intensity of workers, and avoids the quality risks brought by excessive manual intervention.

[0020] The present utility model abandons the original turntable capping method, improves the production efficiency, and can automatically clean the bottle conveyor belt to ensure the production quality. Description of the Drawings

[0021] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0022] Figure 1 is the structural schematic diagram of the present utility model (the first perspective);

[0023] Figure 2 is the structural schematic diagram of the present utility model (the second perspective);

[0024] Figure 3 is Figure 2 the enlarged structural view of part A in

[0025] Figure 4 is the partial structural schematic diagram of the present utility model.

[0026] In the figures: 1, bottle feeding conveyor belt; 11, guiding rod; 12, bottle leveling shaft; 13, first bottle leveling power mechanism; 14, second bottle leveling power mechanism; 2, capping mechanism; 3, pre-capping mechanism; 31, first aluminum cap sorting plate; 32, second aluminum cap sorting plate; 33, third aluminum cap sorting plate; 34, first sorting power mechanism; 35, second sorting power mechanism; 36, third sorting power mechanism; 4, capping mechanism; 41, capping head; 5, bottle conveyor belt; 51, first bottle conveying track; 52, second bottle conveying track; 53, first adjustment power mechanism; 54, second adjustment power mechanism; 6, cleaning mechanism. Detailed Embodiments

[0027] The preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.

[0028] Embodiment:

[0029] As Figures 1 - 4 shown, a multi-specification fully automatic feeding type capping machine includes a bottle conveying belt 5. Along the bottle conveying belt 5, a bottle feeding mechanism, a cap hanging mechanism 2, a pre-capping mechanism 3, and a capping mechanism 4 are respectively arranged, thus forming a long dragon type flow production line. The bottle conveying belt 5 is selected as a mesh belt structure, which can drive the vials to move forward.

[0030] As Figure 1 、 Figure 4 shown, the bottle feeding mechanism includes a bottle feeding conveyor belt 1. The conveying mode of the bottle feeding conveyor belt 1 is vertically arranged with that of the bottle conveying belt 5. Multiple groups of bottle feeding tracks are arranged on the upper part of the bottle feeding conveyor belt 1. Each group of bottle feeding tracks includes two rows of guiding rods 11. The two rows of guiding rods 11 are arranged in parallel to form a guiding channel, providing a forward channel for the vials. Among them, each row of guiding rods 11 includes two guiding rods 11 fixed together up and down. The upper part of the guiding rod 11 is fixedly connected with a bottle leveling baffle (not marked in the attached drawing) and is connected to a bottle leveling shaft 12 through the bottle leveling baffle. One row of guiding rods 11 in multiple groups of bottle feeding tracks is connected to the same group of bottle leveling shafts 12. Two groups of bottle leveling shafts 12 are respectively arranged corresponding to the two rows of guiding rods 11. The two groups of bottle leveling shafts 12 are respectively connected to a first bottle leveling power mechanism 13 and a second bottle leveling power mechanism 14. The first bottle leveling power mechanism 13 and the second bottle leveling power mechanism 14 can respectively drive the two groups of bottle leveling shafts 12 to move horizontally and drive the two rows of guiding rods 11 in the same group to approach or move away from each other through the bottle leveling shafts 12. Specifically, the first bottle leveling power mechanism 13 drives one group of bottle leveling shafts 12 to move, and this group of bottle leveling shafts 12 drives the corresponding row of guiding rods 11 to translate. Similarly, the second bottle leveling power mechanism 14 drives the other group of bottle leveling shafts 12 to move, and this group of bottle leveling shafts 12 drives the corresponding other row of guiding rods 11 to translate, so as to simultaneously adjust the distance between the two rows of guiding rods 11 in multiple groups of bottle feeding tracks to adapt to vials of different specifications.

[0031] The first bottle leveling power mechanism 13 and the second bottle leveling power mechanism 14 are selected as servo electric cylinders.

[0032] As Figures 1 - 3As shown in the figure, the pre-rolling capping mechanism 3 includes a first aluminum cap sorting plate 31, a second aluminum cap sorting plate 32, and a third aluminum cap sorting plate 33. The first aluminum cap sorting plate 31 and the second aluminum cap sorting plate 32 are horizontally arranged above the bottle conveying belt 5 and are respectively arranged near both sides of the bottle conveying belt 5. The third aluminum cap sorting plate 33 is arranged above the bottle conveying belt 5 and is located between the first aluminum cap sorting plate 31 and the second aluminum cap sorting plate 32. The first aluminum cap sorting plate 31 is connected with a plurality of first sorting power mechanisms 34, and the first sorting power mechanisms 34 can drive the first aluminum cap sorting plate 31 to move horizontally. The second aluminum cap sorting plate 32 is connected with a plurality of second sorting power mechanisms 35, and the second sorting power mechanisms 35 can drive the second aluminum cap sorting plate 32 to move horizontally. The third aluminum cap sorting plate 33 is connected with a plurality of third sorting power mechanisms 36, and the third sorting power mechanisms 36 can drive the third aluminum cap sorting plate 33 to move up and down. The first sorting power mechanisms 34, the second sorting power mechanisms 35, and the third sorting power mechanisms 36 are fixedly arranged, and can be fixedly arranged on the machine frame or on the brackets on the walls or the ground of the production workshop.

[0033] In the above structure, the first sorting power mechanism 34 drives the first aluminum cap sorting plate 31 to move horizontally, and the second sorting power mechanism 35 drives the second aluminum cap sorting plate 32 to move horizontally, so that the first aluminum cap sorting plate 31 and the second aluminum cap sorting plate 32 approach each other. At the same time, the third sorting power mechanism 36 drives the third aluminum cap sorting plate 33 to move downward. The three sorting plates act simultaneously, which can move the hanging caps left and right, sort and align them, and perform pre-compression, preparing for the subsequent capping process and improving the quality and qualification rate of capping.

[0034] The first sorting power mechanism 34, the second sorting power mechanism 35, and the third sorting power mechanism 36 all select cylinders.

[0035] Above the bottle conveying belt 5, a first bottle conveying track 51 and a second bottle conveying track 52 are arranged along the direction of the bottle conveying belt 5. The first bottle conveying track 51 and the second bottle conveying track 52 are respectively arranged near both sides of the bottle conveying belt 5. The first bottle conveying track 51 is connected with a plurality of first adjustment power mechanisms 53, and the first adjustment power mechanisms 53 can drive the first bottle conveying track 51 to move horizontally. The second bottle conveying track 52 is connected with a plurality of second adjustment power mechanisms 54, and the second adjustment power mechanisms 54 can drive the second bottle conveying track 52 to move horizontally. The first bottle conveying track 51 and the second bottle conveying track 52 can approach or move away from each other, so as to provide conveying guidance for vials of different specifications. Since the bottle conveying belt 5 is relatively long, the first bottle conveying track 51 and the second bottle conveying track 52 can be set as a multi-section structure.

[0036] The first adjustment power mechanism 53 and the second adjustment power mechanism 54 both select servo electric cylinders.

[0037] As Figure 1 , Figure 4 shown, one end of the bottle conveyor belt 5 passes through the cleaning mechanism 6. The cleaning mechanism 6 includes a cleaning tank, in which a flushing port and an alcohol spraying port are sequentially arranged. The cleaning tank is provided with an injection water flushing port to flush the bottle conveyor belt 5. There is an alcohol storage tank inside the cleaning tank. After the flushing port finishes flushing, the alcohol spraying port is controlled by compressed air to perform spraying, so as to clean the bottle conveyor belt 5.

[0038] The capping mechanism 2 and the capping mechanism 4 both adopt conventional structures of the prior art. Among them, the capping mechanism 2 of the present invention can be provided with multiple spiral conveying tracks, or multiple existing capping mechanisms 2 can be arranged side by side to cap multiple vials simultaneously. The capping mechanism 4 includes a capping head 41, and the overall structure is similar to that of the prior art.

[0039] Specifically, the capping mechanism 2 and the capping mechanism 4 can use the existing structures described in the patent with the publication number CN117049453A and the name "A fully automatic adjustable multi-functional capping machine without manual replacement of specification parts".

Claims

1. A multi-specification fully automatic loading capping machine, characterized in that: The invention comprises a bottle conveying conveyor belt (5), along which a bottle feeding mechanism, a cap hanging mechanism (2), a pre-cap rolling mechanism (3), and a cap rolling mechanism (4) are respectively arranged, the pre-cap rolling mechanism (3) comprising a first aluminum cap sorting plate (31), a second aluminum cap sorting plate (32), and a third aluminum cap sorting plate (33), the first aluminum cap sorting plate (31) and the second aluminum cap sorting plate (32) being arranged horizontally on the upper part of the bottle conveying conveyor belt (5) and being arranged close to both sides of the bottle conveying conveyor belt (5), the third aluminum cap sorting plate (33) being arranged on the upper part of the bottle conveying conveyor belt (5) and being located between the first aluminum cap sorting plate (31) and the second aluminum cap sorting plate (32). Between the two aluminum cover sorting plates (32), the first aluminum cover sorting plate (31) is connected to at least one first sorting power mechanism (34), and the first sorting power mechanism (34) can drive the first aluminum cover sorting plate (31) to move horizontally, the second aluminum cover sorting plate (32) is connected to at least one second sorting power mechanism (35), and the second sorting power mechanism (35) can drive the second aluminum cover sorting plate (32) to move horizontally, and the third aluminum cover sorting plate (33) is connected to at least one third sorting power mechanism (36), and the third sorting power mechanism (36) can drive the third aluminum cover sorting plate (33) to move up and down.

2. The multi-specification fully automatic loading capping machine according to claim 1 is characterized in that: The first finishing power mechanism (34), the second finishing power mechanism (35) and the third finishing power mechanism (36) are all pneumatic cylinders.

3. The multi-specification fully automatic loading capping machine according to claim 1 is characterized in that: A first bottle transport track (51) and a second bottle transport track (52) are arranged on the upper part of the bottle transport conveyor belt (5) along the direction of the bottle transport conveyor belt (5); the first bottle transport track (51) and the second bottle transport track (52) are arranged close to both sides of the bottle transport conveyor belt (5), respectively; the first bottle transport track (51) is connected to at least one first adjustment power mechanism (53), and the first adjustment power mechanism (53) can drive the first bottle transport track (51) to move horizontally; the second bottle transport track (52) is connected to at least one second adjustment power mechanism (54), and the second adjustment power mechanism (54) can drive the second bottle transport track (52) to move horizontally.

4. The multi-specification fully automatic loading capping machine according to claim 3 is characterized in that: The first adjustment power mechanism (53) and the second adjustment power mechanism (54) are both servo electric cylinders.

5. The multi-specification fully automatic loading capping machine according to claim 1 or 3, characterized in that: The bottle feeding mechanism comprises a bottle feeding conveyor belt (1), a plurality of groups of bottle feeding tracks are arranged on the upper part of the bottle feeding conveyor belt (1), each group of bottle feeding tracks comprises two rows of guide rods (11), the upper part of the guide rods (11) is fixedly connected with a bottle leveling baffle and connected to a bottle leveling shaft (12) via the bottle leveling baffle, one row of guide rods (11) in the plurality of groups of bottle feeding tracks is connected to the same group of bottle leveling shafts (12), the two rows of guide rods (11) are respectively provided with two groups of bottle leveling shafts (12), the two groups of bottle leveling shafts (12) are respectively connected to a first bottle leveling power mechanism (13) and a second bottle leveling power mechanism (14), the first bottle leveling power mechanism (13) and the second bottle leveling power mechanism (14) are respectively capable of driving the two groups of bottle leveling shafts (12) to move horizontally and driving the two rows of guide rods (11) in the same group to move closer to or farther from each other via the bottle leveling shafts (12).

6. The multi-specification fully automatic loading capping machine according to claim 5, characterized in that: The first bottle-distributing power mechanism (13) and the second bottle-distributing power mechanism (14) are servo electric cylinders.

7. The multi-specification fully automatic loading capping machine according to claim 1, characterized in that: One end of the bottle conveyor belt (5) is arranged to pass through a cleaning mechanism (6), and the cleaning mechanism (6) comprises a cleaning box, in which a flushing port and an alcohol spraying port are arranged in sequence.

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