Sludge pretreatment device based on sludge power generation

By setting fixed components on the filter mesh and filter plate of the sludge pretreatment device, the rapid replacement of the filter mesh and filter plate in the sludge pretreatment device is achieved, the problem of inconvenience in replacement in the prior art is solved, the working efficiency is improved, and the dehydration and drying efficiency of the sludge is improved through the cooperation of components such as driving motors.

CN223016683UActive Publication Date: 2025-06-24YANTAI YITONG THERMOELECTRICITY CO LTD
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Patent Information

Application Number
CN202421420478.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-06-24
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the sludge dehydration process of existing sludge pretreatment devices, the installation and replacement of the filter mesh and filter plates are inconvenient, resulting in inefficient work.

Method used

A sludge pretreatment device based on sludge power generation is designed. By setting multiple fixed components on the filter and filter plate, the combination of push rods, sliders, rollers and rods is used to achieve rapid replacement of the filter grid and filter plate.

Benefits of technology

It improves the convenience of staff when replacing the filter mesh and filter plate, thereby improving work efficiency. Through the coordination of the drive motor, belt and high-temperature steam pipe, the dehydration and drying efficiency of the sludge is improved.

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Abstract

The utility model discloses a sludge pretreatment device based on sludge power generation. The sludge pretreatment device comprises a box body and a driving motor, a supporting plate is fixedly connected to the surface of one side of the box body, the surface of the top of the supporting plate is fixedly connected with a driving motor, a feeding port is formed in one side of the surface of the top of the box body, and the output end of the driving motor penetrates through the surface of one side of the box body to be fixedly connected with a spiral conveying paddle; a partition plate is fixedly mounted below the spiral conveying paddle; fixing assemblies are symmetrically arranged on the surface of the bottom of the partition plate; wherein each fixing assembly comprises a connecting box fixedly connected with the corresponding partition plate, and the multiple fixing assemblies are arranged on the filter screen and the filter plate, so that when sludge is dewatered and filtered and the filter screen or the filter plate is damaged by garbage or stones in the sludge, a worker can quickly replace the filter screen or the filter plate; therefore, the working efficiency of workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge pretreatment device based on sludge power generation. Background Technique

[0002] In recent decades, with the rapid development of our country's cities and social economy, great progress has been made in the construction of urban drainage infrastructure in our country. During the rapid development of sewage treatment capacity, the treatment of sludge, the intermediate product of sewage treatment, is also very important.

[0003] Publication No. CN109231761A discloses a pretreatment device for sludge cleaning. The pitch of the spiral blade gradually decreases from left to right. During the rotation of the spiral blade, the extrusion force on the sludge will gradually increase with the decrease of the pitch, improving the dehydration efficiency of the sludge. The lower end of the scraping plate is closely attached to the conveyor belt. During the process of the conveyor belt driving the sludge to transport to the left, the scraping plate forms a scraping effect on the sludge, which helps to improve the deep drying of the sludge by steam and further improves the drying efficiency. However, the following problems still exist in the actual use of this patent:

[0004] The pitch of the spiral blade gradually decreases from left to right. During the rotation of the spiral blade, the extrusion force on the sludge will gradually increase with the decrease of the pitch, improving the dehydration efficiency of the sludge. However, the sludge more or less contains some garbage or stones, which makes it necessary to filter the garbage or stones in the sludge through a filter screen. Most of the installation of the filter screen is carried out by bolts, which makes it inconvenient for the staff to replace the filter screen, thus reducing the work efficiency of the staff.

[0005] A sludge pretreatment device based on sludge power generation is proposed to solve the problems mentioned above. Content of the Utility Model

[0006] The purpose of the utility model is to provide a sludge pretreatment device based on sludge power generation to solve the problems mentioned in the above background technique. Currently, the pitch of the spiral blade gradually decreases from left to right. During the rotation of the spiral blade, the extrusion force on the sludge will gradually increase with the decrease of the pitch, improving the dehydration efficiency of the sludge. However, the sludge more or less contains some garbage or stones, which makes it necessary to filter the garbage or stones in the sludge through a filter screen. Most of the installation of the filter screen is carried out by bolts, which makes it inconvenient for the staff to replace the filter screen, thus reducing the work efficiency of the staff.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A sludge pretreatment device based on sludge power generation, including a box body and a driving motor, and one side surface of the box body is fixedly connected with the driving motor;

[0008] One side surface of the box body is fixedly connected with a support plate, the top surface of the support plate is fixedly connected with a driving motor, one side of the top surface of the box body is provided with a feed inlet, the output end of the driving motor passes through one side surface of the box body and is fixedly connected with a screw conveyor paddle, one side surface of the screw conveyor paddle far away from the driving motor is connected through a limiting sleeve, both sides of the limiting sleeve are fixedly connected with limiting rods, and one side surface of the limiting rod far away from the limiting sleeve is fixedly connected with the box body. A partition plate is fixedly installed below the screw conveyor paddle;

[0009] It further includes:

[0010] The bottom surface of the partition plate is symmetrically provided with fixing components;

[0011] Among them, the fixing component includes a connection box fixedly connected with the partition plate, a sliding plate is slidably connected inside the connection box, and a push rod is fixedly connected to one side surface of the sliding plate;

[0012] Among them, a first spring is fixedly connected to the other side surface of the sliding plate, and the side surface of the first spring far away from the sliding plate is fixedly connected with the connection box.

[0013] Preferably, a roller is slidably connected to the top surface of the sliding plate, stabilizing plates are rotatably connected to both sides of the roller, a clamping rod is fixedly connected to the middle of the top surface of the stabilizing plate, a second spring is sleeved on the surface of the clamping rod, the top surface of the second spring is fixedly connected with a limiting plate, the bottom surface of the second spring is fixedly connected with the stabilizing plate, and the clamping rod penetrates through the limiting plate.

[0014] Preferably, the clamping rod penetrates through the connection box, and the push rod penetrates through the connection box.

[0015] Preferably, a filter plate is arranged inside the partition plate, a plurality of sliding grooves are opened on both sides of the partition plate, sliding blocks are slidably connected inside the sliding grooves, one side surface of the sliding block far away from the sliding groove is fixedly connected with the filter plate, a filter net is slidably connected to one side of the top surface of the partition plate, a water collecting tank is arranged below the partition plate, a water outlet is opened on one side surface of the box body near the bottom, an inclined plate is fixedly connected to one side surface of the water collecting tank, and a scraping plate is fixedly connected to one side of the bottom surface of the water collecting tank.

[0016] Preferably, a belt is meshed and connected to one side surface of the output end of the drive motor near the tail. A reciprocating lead screw is meshed and connected to the bottom surface of the belt. A high-temperature steam pipe is fixedly installed inside the box body. A plurality of nozzles are connected through the bottom surface of the high-temperature steam pipe. One side surface of the high-temperature steam pipe away from the box body is fixedly connected to a scraper. A slide bar is fixedly installed below the reciprocating lead screw. One side surface of the slide bar is fixedly connected to the box body. The other side surface of the slide bar is fixedly connected to the scraper. A conveyor belt is arranged inside the box body. A sliding groove is formed on one side of the top surface of the box body. A sliding block is slidably connected inside the sliding groove. The bottom surface of the sliding block is fixedly connected to a filter screen.

[0017] Preferably, a threaded sleeve is sleeved on the surface of the reciprocating lead screw. The threaded sleeve is penetrated by the slide bar. The middle of the bottom surface of the threaded sleeve is fixedly connected to a connecting rod. A plurality of racks are fixedly installed on the bottom surface of the connecting rod.

[0018] Preferably, clamping grooves are formed on one side of the sliding block and the slider. The clamping grooves are clamped and connected to clamping rods.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this sludge pretreatment device based on sludge power generation, by arranging a plurality of fixing components on the filter screen and the filter plate, when dehydrating and filtering the sludge, if the garbage or stones in the sludge damage the filter screen or the filter plate, the staff can quickly replace the filter screen or the filter plate, thereby improving the work efficiency of the staff. The specific content is as follows:

[0020] 1. By arranging the fixing components, by pushing the push rod, the push rod can drive the movement of the sliding plate. Through the movement of the sliding plate, the rollers on the sliding plate descend along with the movement of the sliding plate. At the same time, through the descent of the rollers, the clamping rods can be driven to descend. Through the descent of the clamping rods, the clamping rods are separated from the clamping grooves, so that the filter plate or the filter screen can be taken out, so that when the staff replaces the filter plate or the filter screen, it can be more convenient, thereby improving the work efficiency of the staff;

[0021] 2. Through the cooperation among the drive motor, the belt, the scraper, the reciprocating lead screw, the slide bar, the threaded sleeve, the connecting rod and the rack, the dehydrated sludge on the conveyor belt can be divided, so that the sludge can be dried more quickly, thereby improving the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is the schematic diagram of the overall structure in the present utility model;

[0023] Figure 2Schematic diagram of the overall operation structure in the present utility model;

[0024] Figure 3 For the present utility model Figure 1 Schematic diagram of the enlarged structure of area A therein;

[0025] Figure 4 For the present utility model Figure 2 Schematic diagram of the enlarged structure of area B therein;

[0026] Figure 5 Schematic diagram of the overall structure of the fixing component in the present utility model;

[0027] Figure 6 For the present utility model Figure 2 Schematic diagram of the enlarged structure of area C therein.

[0028] In the figure: 1. Box body; 2. Support plate; 3. Driving motor; 4. Feeding port; 5. Screw conveyor paddle; 6. Limiting sleeve; 7. Limiting rod; 8. Partition board; 9. Filter plate; 10. Slide groove; 11. Slide block; 12. Fixing component; 1201. Connecting box; 1202. Slide plate; 1203. Push rod; 1204. First spring; 1205. Roller; 1206. Stabilizing plate; 1207. Clamping rod; 1208. Second spring; 1209. Limiting plate; 13. Filter net; 14. Water collecting tank; 15. Water outlet; 16. Inclined plate; 17. Scraper; 18. Belt; 19. Reciprocating lead screw; 20. High-temperature steam pipe; 21. Nozzle; 22. Slide rod; 23. Conveyor belt; 24. Sliding groove; 25. Sliding block; 26. Threaded sleeve; 27. Connecting rod; 28. Rack; 29. Card slot. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figures 1-6, the present utility model provides a technical solution: a sludge pretreatment device based on sludge power generation, including a box body 1 and a driving motor 3, with one side surface of the box body 1 fixedly connected to the driving motor 3; a support plate 2 is fixedly connected to one side surface of the box body 1, and the top surface of the support plate 2 is fixedly connected to the driving motor 3. A feed inlet 4 is opened on one side of the top surface of the box body 1. The output end of the driving motor 3 passes through one side surface of the box body 1 and is fixedly connected to a spiral conveyor paddle 5. One side surface of the spiral conveyor paddle 5 far from the driving motor 3 is connected through a limit sleeve 6. Limit rods 7 are fixedly connected to both sides of the limit sleeve 6, and the side surface of the limit rod 7 far from the limit sleeve 6 is fixedly connected to the box body 1. A partition plate 8 is fixedly installed below the spiral conveyor paddle 5; it also includes: fixing components 12 are symmetrically arranged on the bottom surface of the partition plate 8; among them, the fixing component 12 includes a connection box 1201 fixedly connected to the partition plate 8, a sliding plate 1202 is slidably connected inside the connection box 1201, and a push rod 1203 is fixedly connected to one side surface of the sliding plate 1202; among them, a first spring 1204 is fixedly connected to the other side surface of the sliding plate 1202, and the side surface of the first spring 1204 far from the sliding plate 1202 is fixedly connected to the connection box 1201, as Figure 1 , 2 , as shown in Figures 4 and 5, by setting the fixing component 12, when replacing the filter plate 9 or the filter net 13, it can be more convenient, thereby improving the work efficiency of the staff. At the same time, the spiral conveyor paddle 5 is rotatably connected to the limit sleeve 6, and the pitch of the spiral conveyor paddle 5 gradually decreases from left to right. During the rotation of the spiral conveyor paddle 5, the extrusion force on the sludge will gradually increase with the decrease of the pitch, improving the dehydration efficiency of the sludge.

[0031] A roller 1205 is slidably connected to the top surface of the sliding plate 1202. Stable plates 1206 are rotatably connected to both sides of the roller 1205. A clamping rod 1207 is fixedly connected to the middle of the top surface of the stable plate 1206. A second spring 1208 is sleeved on the surface of the clamping rod 1207. The top surface of the second spring 1208 is fixedly connected to a limit plate 1209, and the bottom surface of the second spring 1208 is fixedly connected to the stable plate 1206. The clamping rod 1207 penetrates through the limit plate 1209, the clamping rod 1207 penetrates through the connection box 1201, and the push rod 1203 penetrates through the connection box 1201, as Figure 4 , 5As shown, by pushing the push rod 1203, the push rod 1203 can drive the movement of the sliding plate 1202. Through the movement of the sliding plate 1202, the rollers 1205 on the sliding plate 1202 descend along with the movement of the sliding plate 1202. At the same time, the descent of the rollers 1205 can drive the descent of the clamping rod 1207. Through the descent of the clamping rod 1207, the clamping rod 1207 is separated from the card slot 29, so that the filter plate 9 or the filter net 13 can be taken out, thereby improving work efficiency. At the same time, the limiting plate 1209 is fixedly connected to the connection box 1201, and the clamping rod 1207 is slidably connected to the limiting plate 1209.

[0032] A filter plate 9 is arranged inside the partition plate 8. A plurality of sliding grooves 10 are opened on both sides of the partition plate 8. Sliding blocks 11 are slidably connected inside the sliding grooves 10. The surface of one side of the sliding block 11 away from the sliding groove 10 is fixedly connected to the filter plate 9. A filter net 13 is slidably connected to one side of the top surface of the partition plate 8. A water collecting tank 14 is arranged below the partition plate 8. An outlet 15 is opened on one side surface of the box body 1 near the bottom. An inclined plate 16 is fixedly connected to one side surface of the water collecting tank 14. A scraping plate 17 is fixedly connected to one side surface of the bottom surface of the water collecting tank 14. As Figure 1 、 2 shown, the inclined plate 16 can make the dewatered sludge slowly fall onto the conveyor belt 23, and the scraping plate 17 can preliminarily flatten the sludge on the conveyor belt 23, so that the sludge can be better dried.

[0033] One side surface near the tail of the output end of the driving motor 3 is meshed with a belt 18. The bottom surface of the belt 18 is meshed with a reciprocating lead screw 19. A high-temperature steam pipe 20 is fixedly installed inside the box body 1. A plurality of nozzles 21 are connected through the bottom surface of the high-temperature steam pipe 20. One side surface of the high-temperature steam pipe 20 away from the box body 1 is fixedly connected to the scraping plate 17. A sliding rod 22 is fixedly installed below the reciprocating lead screw 19. One side surface of the sliding rod 22 is fixedly connected to the box body 1. The other side surface of the sliding rod 22 is fixedly connected to the scraping plate 17. A conveyor belt 23 is arranged inside the box body 1. A sliding groove 24 is opened on one side surface of the top surface of the box body 1. A sliding block 25 is slidably connected inside the sliding groove 24. The bottom surface of the sliding block 25 is fixedly connected to the filter net 13. As Figure 2 shown, through the cooperation between the high-temperature steam pipe 20 and the nozzles 21, the sludge can be quickly dried.

[0034] A threaded sleeve 26 is sleeved on the surface of the reciprocating lead screw 19. The threaded sleeve 26 is penetrated by the sliding rod 22. The middle of the bottom surface of the threaded sleeve 26 is fixedly connected to a connecting rod 27. A plurality of racks 28 are fixedly installed on the bottom surface of the connecting rod 27. Card slots 29 are opened on one sides of the sliding block 25 and the sliding block 11. The card slots 29 are engaged with the clamping rod 1207. As Figure 3 、6 As shown, by rotating the reciprocating lead screw 19, the movement of the threaded sleeve 26 can be driven. At the same time, through the through connection between the slide bar 22 and the threaded sleeve 26, the threaded sleeve 26 can be limited. At the same time, the rack 28 divides the sludge on the conveyor belt 23, so that the sludge can be dried better.

[0035] Working principle: Before using this sludge pretreatment device based on sludge power generation, it is necessary to first check the overall situation of the device to ensure that it can work normally. According to Figure 1 - Figure 6 As shown, first, by setting the fixing component 12, by pushing the push rod 1203, the movement of the slide plate 1202 can be driven. Through the movement of the slide plate 1202, the roller 1205 on the slide plate 1202 descends as the slide plate 1202 moves. At the same time, the descent of the roller 1205 can drive the descent of the clamping rod 1207. Through the descent of the clamping rod 1207, the clamping rod 1207 is separated from the clamping groove 29, so that the filter plate 9 or the filter net 13 can be taken out. At the same time, when installing the filter plate 9 or the filter net 13, by loosening the push rod 1203, the push rod 1203 returns to its original position under the action of the first spring 1204. When the push rod 1203 returns to its original position, it will lift the roller 1205, so that the clamping rod 1207 can be driven to rise, so that the clamping rod 1207 is engaged with the clamping groove 29 again. Thus, when the staff replaces or installs the filter plate 9 or the filter net 13, it can be more convenient, thereby improving the work efficiency of the staff. At the same time, the clamping between the clamping groove 29 and the clamping rod 1207 is tight, so as to reduce the occurrence of the separation of the clamping groove 29 and the clamping rod 1207.

[0036] Secondly, by setting the drive motor 3, the belt 18, the scraper 17, the reciprocating lead screw 19, the slide bar 22, the threaded sleeve 26, the connecting rod 27 and the rack 28, by starting the drive motor 3, the rotation of the belt 18 can be driven. Through the rotation of the belt 18, the rotation of the reciprocating lead screw 19 can be driven. Through the rotation of the reciprocating lead screw 19, the movement of the threaded sleeve 26 can be driven. At the same time, through the through connection between the slide bar 22 and the threaded sleeve 26, a limiting effect can be exerted on the threaded sleeve 26, so as to ensure that the threaded sleeve 26 can move as the reciprocating lead screw 19 rotates. At the same time, through the connecting rod 27 and the rack 28, the dehydrated sludge on the conveyor belt 23 can be divided, so that the sludge can be dried more quickly, thereby improving the efficiency.

[0037] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A sludge pretreatment device based on sludge power generation, comprising a housing (1) and a drive motor (3), wherein one side surface of the housing (1) is fixedly connected to the drive motor (3); A support plate (2) is fixedly connected to one side surface of the box body (1), and a top surface of the support plate (2) is fixedly connected to a drive motor (3). A feed port (4) is provided on one side of the top surface of the box body (1). The output end of the drive motor (3) passes through one side surface of the box body (1) and is fixedly connected to a screw conveying paddle (5). A side surface of the screw conveying paddle (5) away from the drive motor (3) passes through a limiting sleeve (6). Both sides of the limiting sleeve (6) are fixedly connected to limiting rods (7). A side surface of the limiting rod (7) away from the limiting sleeve (6) is fixedly connected to the box body (1), and a partition plate (8) is fixedly installed below the screw conveying paddle (5); It is characterized in that Also includes: The bottom surface of the partition (8) is symmetrically provided with a fixing component (12); The fixing assembly (12) comprises a connection box (1201) fixedly connected to the partition (8); a slide plate (1202) is slidably connected inside the connection box (1201); and a push rod (1203) is fixedly connected to a side surface of the slide plate (1202); The other side surface of the slide plate (1202) is fixedly connected to a first spring (1204), and the side surface of the first spring (1204) away from the slide plate (1202) is fixedly connected to the connection box (1201).

2. A sludge pretreatment device based on sludge power generation according to claim 1, characterized in that: The top surface of the slide plate (1202) is slidably connected to a roller (1205), and both sides of the roller (1205) are rotatably connected to a stabilizing plate (1206), and a clamping rod (1207) is fixedly connected to the middle of the top surface of the stabilizing plate (1206), and a second spring (1208) is sleeved on the surface of the clamping rod (1207), and the top surface of the second spring (1208) is fixedly connected to a limiting plate (1209), and the bottom surface of the second spring (1208) is fixedly connected to the stabilizing plate (1206), and the clamping rod (1207) is connected to the limiting plate (1209) through.

3. A sludge pretreatment device based on sludge power generation according to claim 2, characterized in that: The clamping rod (1207) is connected to the connection box (1201) through-hole, and the pushing rod (1203) is connected to the connection box (1201) through-hole.

4. The sludge pretreatment device based on sludge power generation according to claim 1 is characterized by: A filter plate (9) is arranged inside the partition (8), a plurality of slide grooves (10) are provided on both sides of the partition (8), a slider (11) is slidably connected inside the slide groove (10), a side surface of the slider (11) away from the slide groove (10) is fixedly connected to the filter plate (9), a filter screen (13) is slidably connected to one side of the top surface of the partition (8), a water collecting box (14) is arranged below the partition (8), a water outlet (15) is provided on one side surface of the box body (1) close to the bottom, an inclined plate (16) is fixedly connected to one side surface of the water collecting box (14), and a scraper (17) is fixedly connected to one side surface of the bottom surface of the water collecting box (14).

5. The sludge pretreatment device based on sludge power generation according to claim 1 is characterized by: A side surface of the output end of the driving motor (3) close to the tail is meshedly connected with a belt (18), and a bottom surface of the belt (18) is meshedly connected with a reciprocating screw (19). A high-temperature steam pipe (20) is fixedly installed inside the box (1), and a plurality of nozzles (21) are connected through the bottom surface of the high-temperature steam pipe (20). A side surface of the high-temperature steam pipe (20) away from the box (1) is fixedly connected to a scraper (17), and is located at the reciprocating screw (19). A slide bar (22) is fixedly installed below the casing (1), one side surface of the slide bar (22) is fixedly connected to the casing (1), and the other side surface of the slide bar (22) is fixedly connected to the scraper (17). A conveyor belt (23) is arranged inside the casing (1). A slide groove (24) is provided on one side of the top surface of the casing (1), and a slide block (25) is slidably connected inside the slide groove (24). The bottom surface of the slide block (25) is fixedly connected to the filter screen (13).

6. The sludge pretreatment device based on sludge power generation according to claim 5 is characterized by: The surface thread sleeve of the reciprocating screw rod (19) is provided with a thread sleeve (26), the thread sleeve (26) is connected with the sliding rod (22) through, a connecting rod (27) is fixedly connected in the middle of the bottom surface of the thread sleeve (26), and a plurality of racks (28) are fixedly installed on the bottom surface of the connecting rod (27).

7. The sludge pretreatment device based on sludge power generation according to claim 5 is characterized by: A clamping groove (29) is provided on one side of the sliding block (25) and the sliding block (11), and the clamping groove (29) is clamped and connected with the clamping rod (1207).

Citation Information

Patent Citations

  • Sludge cleaning pretreatment device

    CN109231761A