Raw material treatment device for fireproof glass production
By designing a raw material treatment device for fire-proof glass production that includes a support frame, a conveying pipe, a feeding mechanism, a heating mechanism, a mixing mechanism and a smoke exhaust mechanism, the problems of raw material attachment and exhaust gas purification in traditional devices are solved, and efficient raw material mixing and exhaust gas purification are achieved.
Patent Information
- Application Number
- CN202421399781.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Traditional raw material processing devices for fire-proof glass production can easily cause the raw material to adhere to the inner wall of the container when mixing raw materials, which is difficult to clean after drying, resulting in waste of raw materials. At the same time, harmful waste gas is generated during hot melting, which is difficult to filter and purify.
A raw material treatment device for fire-proof glass production including a support frame, a conveying pipe, a feeding mechanism, a heating mechanism, a mixing mechanism and a smoke exhaust mechanism is designed. The device drives the feeding dragon rod and the stirring rod through the A servo motor and the B servo motor to achieve quantitative ratio and uniform mixing of raw materials. The heating mechanism uses an electric heating grid to heat raw materials, the mixing mechanism scrapes away the raw materials attached to the inner wall through the scraper rack, and the smoke exhaust mechanism purifies the waste gas through the microporous filter and activated carbon grid.
It improves the melting efficiency and mixing effect of raw materials, reduces waste of raw materials, and avoids environmental pollution by purifying waste gas.
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Figure CN223016693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fireproof glass production, in particular to a raw material processing device for fireproof glass production. Background Technique
[0002] Fireproof glass mainly functions to control the spread of fire or isolate smoke during a fire, and it is a measure-type fireproof material. The main raw materials of glass include silica sand (sandstone), soda ash, feldspar, and other additives. When producing fireproof glass, various raw materials need to be mixed, stirred, and melted in proportion. The traditional method is to weigh and proportion various raw materials first, and then put them into a container for stirring and hot melting.
[0003] In a raw material processing device for fireproof glass production disclosed in the publication number CN213467470U, although the scraping surface provided on the stirring blade of the raw material processing device for fireproof glass production described in the utility model can scrape up the solid raw materials deposited at the bottom of the barrel, improve the stirring effect, and avoid waste.
[0004] However, the traditional raw material processing device for fireproof glass production has the following disadvantages:
[0005] (1) When mixing raw materials, generally most are stirred by a single stirring rod. Although the raw materials can be mixed, it is easy for a large amount of raw material viscous solution to adhere to the inner wall of the container, which is difficult to clean after drying and will also cause waste of raw materials;
[0006] (2) Harmful waste gases will be generated during hot melting, and it is not convenient to filter and purify the generated waste gases. Discharging them outdoors will affect the air environment. Content of the Utility Model
[0007] (I) Technical Problems to be Solved
[0008] The technical problem solved by the utility model is to provide a raw material processing device for fireproof glass production with high practicability, which can be operated simply and has a relatively simple structure, and solves the problems of inconvenient quantitative proportioning of materials, automatic conveying of materials, and easy adhesion of a large amount of raw material viscous solution to the inner wall of the container, which is difficult to clean after drying and will also cause waste of raw materials mentioned in the above background technique.
[0009] (II) Technical Solutions
[0010] To achieve the above objectives, the present utility model is realized through the following technical solutions: A raw material processing device for fireproof glass production, including a support frame, on one side of the support frame is welded a bottom plate, on the top surface of the bottom plate is fixedly installed a conveying pipe, on one side of the conveying pipe is fixedly installed a feeding mechanism, on the top surface of the conveying pipe is fixedly provided a blanking pipe, on the top of the blanking pipe is fixedly installed a hopper, inside the hopper is inserted a connecting plate, on the top surface of the connecting plate is fixedly installed a weighing mechanism, at one end of the conveying pipe is fixedly provided a processing tank, inside the inner wall of the processing tank is provided a cavity, inside the cavity is fixedly provided a heating mechanism, on the top surface of the processing tank is connected by screws with a top cover, on the top surface of the top cover is fixedly installed a mixing mechanism, at the edge of the top surface of the top cover is provided an exhaust fan, on the top of the exhaust fan is fixedly installed a smoke exhaust mechanism.
[0011] As a further scheme of the present utility model, the feeding mechanism includes an A servo motor fixedly installed at one end of the conveying pipe, the output end of the A servo motor is fixedly provided with a feeding auger rod, and the feeding auger rod is used for conveying the raw materials for fireproof glass production.
[0012] As a further scheme of the present utility model, the weighing mechanism includes a weighing sensor fixedly installed on the top surface of the connecting plate, on the top surface of the weighing sensor is fixedly installed a weighing plate, the weighing sensor is electrically connected to a controller, and the controller is electrically connected to a display screen, and the display screen is used for displaying the weight weighed by the weighing sensor.
[0013] As a further scheme of the present utility model, the heating mechanism includes an electric heating net fixedly provided inside the cavity, the electric heating net is electrically connected to a temperature controller, and the temperature controller is fixedly installed on the surface of the processing tank, and the temperature controller is used for controlling the temperature of the electric heating net.
[0014] As a further scheme of the present utility model, the mixing mechanism includes a B servo motor fixedly installed on the top surface of the top cover, the output end of the B servo motor penetrates through the top cover and is fixedly connected to a stirring rod, on both sides of the top surface of the stirring rod are symmetrically fixed with scraping frames, and the scraping frames are convenient for scraping off the raw materials adhering to the inner wall of the processing tank.
[0015] As a further scheme of the present utility model, the surface of the B servo motor is sleeved with a motor cabin, on the surface of the motor cabin is fixedly provided a heat dissipation net, and the motor cabin is fixedly installed on the top surface of the top cover, and the motor cabin is used for protecting the B servo motor.
[0016] As a further scheme of the present utility model, the bottom surface of the processing tank is connected through and provided with a discharge pipe, on the surface of the discharge pipe is fixedly installed a valve, and the valve controls the opening and closing of the discharge pipe.
[0017] As a further solution of the utility model, fixing blocks are fixedly installed in an annular array around the bottom surface of the treatment tank, one end of each fixing block is welded to the inner wall of the top surface of the support frame, fixing holes are formed in the four circumferences of the top surface of the bottom plate, and fixing screws are threadedly penetrated through the fixing holes, and the fixing screws are used to fix the bottom plate.
[0018] As a further solution of the utility model, the smoke exhaust mechanism includes a smoke exhaust pipe fixedly installed on the top surface of the exhaust fan, a sealing cover is clamped at the bottom of the surface of the smoke exhaust pipe, a microporous filter screen is fixedly arranged at the bottom of one side of the sealing cover, and an activated carbon net is fixedly arranged at the top of one side of the sealing cover.
[0019] (III) Beneficial effects
[0020] The utility model provides a raw material processing device for fireproof glass production, which has the following beneficial effects:
[0021] 1. For the raw material processing device for fireproof glass production, through the setting of the heating mechanism and the mixing mechanism, when the external power supply is connected, the temperature controller controls the heating temperature of the electric heating net to heat and melt the raw materials in the treatment tank. The B servo motor drives the stirring rod to rotate, so that various raw materials are fully heated and mixed evenly, improving the melting efficiency and mixing effect. The scraping frame scrapes off the viscous materials attached to the inner wall of the treatment tank, avoiding difficult cleaning after drying and reducing the waste of raw materials.
[0022] 2. For the raw material processing device for fireproof glass production, through the setting of the smoke exhaust mechanism, when the raw materials are processed, the sealing cover is clamped into the smoke exhaust pipe, the exhaust fan is turned on, and the harmful waste gas is discharged outdoors through the smoke exhaust pipe. The microporous filter screen and the activated carbon net filter and purify the harmful substances in the harmful waste gas, avoiding environmental pollution.
[0023] 3. For the raw material processing device for fireproof glass production, through the setting of the feeding mechanism, different production raw materials of fireproof glass are respectively put into the hopper, weighed and proportioned through the bearing plate, and then the connecting plate is pulled out. The raw materials fall into the conveying pipe through the blanking pipe. When the external power supply is connected, the A servo motor drives the feeding auger rod to rotate, and the raw materials are conveyed into the treatment tank, so as to achieve the effect of automatically conveying the raw materials required for fireproof glass production. The one-stop operation improves the processing efficiency. Description of the drawings
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 It is a schematic diagram of the structure of the feeding mechanism of the utility model;
[0026] Figure 3 It is a schematic diagram of the structure of the heating mechanism of the utility model;
[0027] Figure 4 Schematic structural diagram of the mixing mechanism of the present utility model;
[0028] Figure 5 Schematic structural diagram of the weighing mechanism of the present utility model;
[0029] Figure 6 Schematic structural diagram of the smoke exhaust mechanism of the present utility model.
[0030] In the figure: 1, support frame; 2, bottom plate; 3, conveying pipe; 4, feeding mechanism; 401, A servo motor; 402, feeding auger rod; 5, blanking pipe; 6, hopper; 7, connecting plate; 8, weighing mechanism; 801, weighing sensor; 802, weighing plate; 9, treatment tank; 10, heating mechanism; 1001, electric heating mesh; 1002, temperature controller; 11, top cover; 12, mixing mechanism; 1201, B servo motor; 1202, stirring rod; 1203, scraping frame; 13, motor cabin; 14, discharge pipe; 15, exhaust fan; 16, smoke exhaust mechanism; 1601, smoke exhaust pipe; 1602, closing cover; 1603, microporous filter screen; 1604, activated carbon mesh. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0032] Please refer to Figures 1 to 5, the present utility model provides a technical solution: a raw material processing device for fireproof glass production, including a support frame 1. One side of the support frame 1 is welded with a bottom plate 2. The top surface of the bottom plate 2 is fixedly installed with a conveying pipe 3. One side of the conveying pipe 3 is fixedly installed with a feeding mechanism 4. The top surface of the conveying pipe 3 is fixedly provided with a blanking pipe 5. The top of the blanking pipe 5 is fixedly installed with a hopper 6. A connecting plate 7 is inserted into the inside of the hopper 6. The top surface of the connecting plate 7 is fixedly installed with a weighing mechanism 8. Through the settings of the feeding mechanism 4 and the weighing mechanism 8, different production raw materials of fireproof glass are respectively put into the hopper 6. The weighing plate 802 bears the raw materials, and the weighing sensor 801 senses the weight. Then, the weight reading is displayed on the display screen through the controller. Then, the connecting plate 7 is pulled out, and the raw materials fall into the conveying pipe 3 through the blanking pipe 5. Connect the external power supply, and the A servo motor 401 drives the feeding auger rod 402 to rotate, and conveys the raw materials into the processing tank 9, thereby achieving the effect of automatically conveying the raw materials required for fireproof glass production after quantitative proportioning, improving the processing efficiency. One end of the conveying pipe 3 is fixedly provided with a processing tank 9. The inner wall of the processing tank 9 is provided with a cavity. The inside of the cavity is fixedly provided with a heating mechanism 10. The top surface of the processing tank 9 is connected with a top cover 11 by screws. The top surface of the top cover 11 is fixedly installed with a mixing mechanism 12. Through the settings of the heating mechanism 10 and the mixing mechanism 12, connect the external power supply, and the temperature controller 1002 controls the heating temperature of the electric heating mesh 1001 to heat and melt the raw materials in the processing tank 9. The B servo motor 1201 drives the stirring rod 1202 to rotate, so that various raw materials are fully heated and mixed evenly, improving the melting efficiency and mixing effect. The scraping frame 1203 scrapes off the viscous materials attached to the inner wall of the processing tank 9, avoiding difficult cleaning after drying and reducing the waste of raw materials. The edge of the top surface of the top cover 11 is provided with an exhaust fan 15. The top of the exhaust fan 15 is fixedly installed with an exhaust smoke mechanism 16. Through the setting of the exhaust smoke mechanism 16, the harmful waste gas is discharged outdoors through the exhaust smoke pipe 1601, avoiding environmental pollution.
[0033] The feeding mechanism 4 includes an A servo motor 401 fixedly installed at one end of the conveying pipe 3. The output end of the A servo motor 401 is fixedly provided with a feeding auger rod 402. Through the setting of the feeding mechanism 4, it plays the role of automatically conveying the raw materials for fireproof glass production.
[0034] The weighing mechanism 8 includes a weighing sensor 801 fixedly installed on the top surface of the connecting plate 7. The top surface of the weighing sensor 801 is fixedly installed with a weighing plate 802. The weighing sensor 801 is electrically connected to a controller, and the controller is electrically connected to a display screen. Through the setting of the weighing mechanism 8, it plays the role of respectively weighing the weights of different raw materials.
[0035] The heating mechanism 10 includes an electric heating grid 1001 fixedly arranged inside the cavity. The electric heating grid 1001 is electrically connected to a temperature controller 1002, and the temperature controller 1002 is fixedly installed on the surface of the treatment tank 9. Through the setting of the heating mechanism 10, it serves to melt different raw materials.
[0036] The mixing mechanism 12 includes a B servo motor 1201 fixedly installed on the top surface of the top cover 11. The output end of the B servo motor 1201 penetrates through the top cover 11 and is fixedly connected to a stirring rod 1202. Scraping frames 1203 are symmetrically and fixedly arranged on both sides of the top surface of the stirring rod 1202. Through the setting of the mixing mechanism 12, it serves to make the raw materials fully heated and melted and mixed evenly.
[0037] The surface of the B servo motor 1201 is sleeved with a motor cabin 13. The surface of the motor cabin 13 is fixedly provided with a heat dissipation net, and the motor cabin 13 is fixedly installed on the top surface of the top cover 11. Through the setting of the motor cabin 13, it serves to protect the B servo motor 1201.
[0038] The bottom surface of the treatment tank 9 is connected through a discharge pipe 14. A valve is fixedly installed on the surface of the discharge pipe 14. Through the setting of the discharge pipe 14, it serves to discharge the melted raw materials.
[0039] Fixed blocks are fixedly installed in a circular array around the bottom surface of the treatment tank 9. One end of the fixed block is welded to the inner wall of the top surface of the support frame 1. Fixing holes are provided on the top surface of the bottom plate 2 around the perimeter, and fixing screws are threaded through the fixing holes. Through the setting of the fixing screws, it serves to fix the bottom plate 2.
[0040] The smoke exhaust mechanism 16 includes a smoke exhaust pipe 1601 fixedly installed on the top surface of the exhaust fan 15. A sealing cover 1602 is clamped at the bottom of the surface of the smoke exhaust pipe 1601. A microporous filter screen 1603 is fixedly arranged at the bottom of one side of the sealing cover 1602, and an activated carbon net 1604 is fixedly arranged at the top of one side of the sealing cover 1602. Through the setting of the smoke exhaust mechanism 16, it serves to discharge harmful substances.
[0041] The model of the weighing sensor 801 is: Kopurui weighing sensor CPR503, and the model of the temperature controller 1002 is: Haiyata thermostatic controller ND8000. The above parameters and models can be selected according to the actual situation.
[0042] In the present utility model, the working steps of the device are as follows:
[0043] The first step: Put different production raw materials of the fireproof glass into the hopper 6 respectively. The weighing plate 802 bears the raw materials, and the weighing sensor 801 senses the weight. Then, the weight reading is displayed on the display screen through the controller.
[0044] Second step: Extract the connecting plate 7. The raw materials fall into the conveying pipe 3 through the blanking pipe 5. Connect the external power supply. The A servo motor 401 drives the feeding auger rod 402 to rotate, and conveys the raw materials into the processing tank 9;
[0045] Third step: Connect the external power supply. The temperature controller 1002 controls the heating temperature of the electric heating net 1001 to heat and melt the raw materials in the processing tank 9;
[0046] Fourth step: The B servo motor 1201 drives the stirring rod 1202 to rotate, so that various raw materials are fully heated and mixed evenly, improving the melting efficiency and mixing effect. The scraping frame 1203 scrapes off the viscous materials adhering to the inner wall of the processing tank 9;
[0047] Fifth step: When processing the raw materials, snap the closing cover 1602 into the exhaust pipe 1601, turn on the exhaust fan 15, and discharge the harmful waste gas out of the room through the exhaust pipe 1601. The microporous filter screen 1603 and the activated carbon screen 1604 filter and purify the harmful substances in the harmful waste gas. It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. On the basis of this design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described clearly. However, on the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming of those skilled in the art. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material processing device for producing fireproof glass, comprising a support frame (1), characterized in that: A bottom plate (2) is welded to one side of the support frame (1), a conveying pipe (3) is fixedly mounted on the top surface of the bottom plate (2), a feeding mechanism (4) is fixedly mounted on one side of the conveying pipe (3), a dropping pipe (5) is fixedly arranged on the top surface of the conveying pipe (3), a hopper (6) is fixedly mounted on the top of the dropping pipe (5), a connecting plate (7) is inserted into the interior of the hopper (6), a weighing mechanism (8) is fixedly mounted on the top surface of the connecting plate (7), a processing tank (9) is fixedly mounted on one end of the conveying pipe (3), a cavity is formed on the inner wall of the processing tank (9), a heating mechanism (10) is fixedly mounted inside the cavity, a top cover (11) is connected to the top surface of the processing tank (9) by screws, a mixing mechanism (12) is fixedly mounted on the top surface of the top cover (11), an exhaust fan (15) is arranged on the edge of the top surface of the top cover (11), and a smoke exhaust mechanism (16) is fixedly mounted on the top of the exhaust fan (15).
2. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The feeding mechanism (4) comprises an A servo motor (401) fixedly mounted on one end of the conveying pipe (3), and a feeding auger rod (402) is fixedly arranged at the output end of the A servo motor (401).
3. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The weighing mechanism (8) comprises a weighing sensor (801) fixedly mounted on the top surface of the connecting plate (7), a weighing plate (802) fixedly mounted on the top surface of the weighing sensor (801), the weighing sensor (801) being electrically connected to a controller, and the controller being electrically connected to a display screen.
4. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The heating mechanism (10) comprises an electric heating network (1001) fixedly arranged inside the cavity, the electric heating network (1001) is electrically connected to a temperature controller (1002), and the temperature controller (1002) is fixedly installed on the surface of the processing tank (9).
5. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The mixing mechanism (12) comprises a B servo motor (1201) fixedly mounted on the top surface of the top cover (11); an output end of the B servo motor (1201) passes through the top cover (11) and is fixedly connected to a stirring rod (1202); and scraper frames (1203) are symmetrically fixedly disposed on both sides of the top surface of the stirring rod (1202).
6. The raw material processing device for producing fireproof glass according to claim 5, characterized in that: The surface of the B servo motor (1201) is sleeved with a motor cabin (13), the surface of the motor cabin (13) is fixedly provided with a heat dissipation net, and the motor cabin (13) is fixedly mounted on the top surface of the top cover (11).
7. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: A discharge pipe (14) is connected through the bottom surface of the processing tank (9), and a valve is fixedly mounted on the surface of the discharge pipe (14).
8. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The bottom surface of the treatment tank (9) is fixedly mounted with fixing blocks in a circular array, one end of each fixing block is welded to the inner wall of the top surface of the support frame (1), and the top surface of the bottom plate (2) is provided with fixing holes on all sides, and fixing screws are inserted through the internal threads of the fixing holes.
9. The raw material processing device for producing fireproof glass according to claim 1, characterized in that: The smoke exhaust mechanism (16) comprises a smoke exhaust pipe (1601) fixedly mounted on the top surface of the exhaust fan (15); a closing cover (1602) is clamped at the bottom of the surface of the smoke exhaust pipe (1601); a microporous filter (1603) is fixedly arranged at the bottom of one side of the closing cover (1602); and an activated carbon net (1604) is fixedly arranged at the top of one side of the closing cover (1602).
Citation Information
Patent Citations
Raw material treatment device for fireproof glass production
CN213467470U