Yoji basket structure for yeast blank fermentation and yeast frame of yeast basket structure
By designing the hollowed-in container structure and combining with the fermentation medium interaction mechanism, the problem of the rapid dispersion of traditional Baobao fermentation water is solved, and the mechanized fermentation of high-quality sauce-flavored ketones is achieved.
Patent Information
- Application Number
- CN202422043747.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the fermentation process, traditional baguette kettle lacks extrusion between the upper and lower kettles, resulting in too fast moisture volatilization, insufficient fermentation temperature time, and poor effect.
A hollowed-in container structure is designed, including a fermentation medium interaction mechanism, and the exchange of fermentation medium is realized through hollow holes, the fermentation blank is wrapped for stacking and fermentation, and the hollow structure is used for insulation and moisturizing.
The vermillion blank is wrapped through a hollow structure, which slows down the dispersion of water, extends the fermentation temperature time, improves the fermentation effect of the sauce-flavored vermillion, and realizes mechanized rack-type or frame-type stacking fermentation.
Smart Images
Figure CN223016779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a koji basket structure, in particular to a koji basket structure for koji cake fermentation, belonging to the technical field of design and manufacture of brewing process equipment for alcoholic beverages. The utility model also relates to a koji frame for placing the koji basket structure for koji cake fermentation. Background Art
[0002] Jiangxiang Daqu plays a role in saccharification, fermentation, flavor generation and grain feeding in the production of Jiangxiang-flavored Baijiu, and is one of the important factors affecting the style and quality of Jiangxiang-flavored Baijiu. The traditional Jiangxiang Daqu is a wrapped koji. During the stacking fermentation process, the mutual extrusion between the upper and lower koji cakes slows down the volatilization of moisture. Secondly, the use of a large amount of rice straw also plays a certain role in keeping the koji cake warm and moist. The distance from the core to the surface of the wrapped koji is 6-7 cm. When fermenting Jiangxiang Daqu on a koji rack, due to the supporting effect of the bearing platform, there is basically no extrusion between the upper and lower wrapped koji, the moisture dissipation channel is unobstructed, and the moisture of the koji cake dissipates quickly, resulting in insufficient fermentation temperature retention time of the koji cake and poor fermentation effect. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a koji basket structure for koji cake fermentation suitable for mechanized rack or frame stacking fermentation, and a koji frame for placing the koji basket structure for koji cake fermentation.
[0004] The technical solution adopted to solve the above technical problem is: a koji basket structure for koji cake fermentation, the koji basket structure includes a hollow accommodating box body, and a fermentation medium interaction mechanism is arranged on the hollow accommodating box body, and the koji cakes to be fermented are arranged in the hollow accommodating box body; each hollow accommodating box body arranged in a stacked manner exchanges fermentation medium under the cooperation of the fermentation medium interaction mechanism and the hollow holes on the box wall.
[0005] Further, the hollow accommodating box body is composed of a regular square box body, and the fermentation medium interaction mechanism is composed of two cut corners arranged at both ends of the top surface of the square box body; in the stacked state, a vacant space for exchanging fermentation medium is formed between each square box body through the cut corners at both ends of their respective top surfaces.
[0006] The preferred mode of the above solution is that the hollow accommodating box body includes a square hollow accommodating box and a hollow cover, and the open top surface of the square hollow accommodating box is opened or closed by the hollow cover.
[0007] Further, the hollow cover is connected to the open top surface of the square hollow accommodating box by snap connection or hinge connection.
[0008] The preferred mode of the above solution is that the square hollow accommodating box is an upper-open square hollow accommodating box welded by a hollow bottom plate, two hollow side plates and two hollow end plates.
[0009] Furthermore, when using a hinged connection, the hollow cover is hinged to one end of the open top surface of the square hollow accommodating box at one end, and the other end is fixedly connected to the other end of the open top surface of the square hollow accommodating box in an openable manner through a buckle.
[0010] In a preferred embodiment of the above solution, the hollow holes provided on the respective side surfaces of the square hollow accommodating box and on the hollow cover are square hollow holes, circular hollow holes or rhombic hollow holes.
[0011] Furthermore, each steel plate forming the square hollow accommodating box and the steel plate forming the hollow cover are both stainless steel plates.
[0012] A koji frame for placing the koji basket structure for koji embryo fermentation, the koji frame is a rectangular box welded by stainless steel profiles, and at least one koji basket structure can be arranged along the width direction and the length direction of the rectangular box, and at least six koji basket structures can be arranged along the height direction.
[0013] The beneficial effects of the present utility model are as follows: The technical solution provided by the present application sets up a koji basket structure including a hollow accommodating box body, then sets up a fermentation medium interaction mechanism on the hollow accommodating box body, and then arranges the koji embryos to be fermented in the hollow accommodating box body; in this way, the fermentation media are exchanged among the hollow accommodating box bodies arranged in a stacked manner under the cooperation of the fermentation medium interaction mechanism and the hollow holes on the box wall. Since the koji basket structure provided by the present application wraps the koji embryos to be fermented in the hollow accommodating box body and then stacks them, such as stacking them on a support frame or in a support frame for fermentation, the hollow accommodating box body used for wrapping can keep the koji embryos warm and moist, slow down the moisture evaporation, and thus can realize the mechanized shelf-type or frame-type stacking fermentation of high-quality sauce-flavored Daqu. Description of the Drawings
[0014] Figure 1 It is a three-dimensional structure diagram of the koji basket structure for koji embryo fermentation of the present utility model;
[0015] Figure 2 、 Figure 3 It is the front view and side view of the koji frame for placing the koji basket structure for koji embryo fermentation of the present utility model.
[0016] The marks in the figure are: hollow hole 1, square hollow accommodating box 2, hollow cover 3, rectangular box 4, vacant space 5. Detailed Embodiments
[0017] Such as Figure 1 、 Figure 2 And Figure 3Shown is a koji basket structure for koji cake fermentation suitable for mechanized shelf or frame stacking fermentation provided by the present utility model, and a koji frame for placing the koji basket structure for koji cake fermentation. The koji basket structure includes a hollow accommodating box body, on which a fermentation medium interaction mechanism is provided, and the koji cakes to be fermented are arranged in the hollow accommodating box body; each of the hollow accommodating box bodies arranged in a stacked manner exchanges fermentation medium under the cooperation of the fermentation medium interaction mechanism and the hollow holes 1 on the box wall. The koji frame is a rectangular box 4 welded by stainless steel profiles, and at least one koji basket structure can be arranged along the width direction and the length direction of the rectangular box 4, and at least six koji basket structures can be arranged along the height direction. The technical solution provided by this application is to set up a koji basket structure including a hollow accommodating box body, then set up a fermentation medium interaction mechanism on the hollow accommodating box body, and then arrange the koji cakes to be fermented in the hollow accommodating box body; in this way, each of the hollow accommodating box bodies arranged in a stacked manner exchanges fermentation medium under the cooperation of the fermentation medium interaction mechanism and the hollow holes on the box wall. Since the koji basket structure provided by this application wraps the koji cakes to be fermented in the hollow accommodating box body and then stacks them, such as stacking them on a support frame or in a support frame for fermentation, the hollow accommodating box body used for wrapping can keep the koji cakes warm and moist, slow down the water evaporation, and thus can realize the mechanized shelf or frame stacking fermentation of high-quality sauce-flavored daqu.
[0018] Combined with the shape of the existing koji cakes, the hollow accommodating box body of this application is composed of a regular square box body, and the fermentation medium interaction mechanism is composed of two cut corners provided at both ends of the top surface of the square box body; in the stacked state, a vacant space 5 for exchanging fermentation medium is formed between the square box bodies through the cut corners at both ends of their respective top surfaces. More specifically, the hollow accommodating box body includes a square hollow accommodating box 2 and a hollow cover 3, and the open top surface of the square hollow accommodating box 2 is opened or closed by the hollow cover 3. At this time, the hollow cover 3 and the open top surface of the square hollow accommodating box 2 can be connected by snap connection or hinged connection. More specifically, the square hollow accommodating box 2 of this application is a square hollow accommodating box with an open top welded by a hollow bottom plate, two hollow side plates and two hollow end plates. When using hinged connection, one end of the hollow cover 3 is hinged to one end of the open top surface of the square hollow accommodating box 2, and the other end is fixedly connected to the other end of the open top surface of the square hollow accommodating box 2 through a buckle. Considering the actual production situation, the hollow holes 1 provided on each side surface of the square hollow accommodating box 2 and on the hollow cover 3 are square hollow holes, circular hollow holes or rhombic hollow holes. Each steel plate forming the square hollow accommodating box 2 and the steel plate forming the hollow cover 3 are all stainless steel plates.
[0019] In summary, by adopting the provided basket structure and basket-shaped fermented starter cakes in the form of basket-shaped cakes, the basket structure itself is simple, convenient, and reusable. The basket-shaped starter cakes can be loaded into the basket by a robotic arm and then placed on the bearing platform of the basket rack or stacked in the basket frame by the robotic arm, making full use of the space in the fermentation room. After placing the starter cakes, an automated forklift is used to transfer the basket rack or basket frame to the fermentation room for stacking and culturing fermentation. When the fermentation reaches a certain time, the robotic arm is used to turn the cakes, reducing the labor intensity. This is applicable to the mechanized, automated, and large-scale brewing of soy sauce-flavored Daqu.
[0020] The technical solution of the present application will be further described below through specific embodiments:
[0021] The technical problem to be solved by the present utility model is the technical problem that the water loss is relatively fast and the temperature retention time is insufficient during the rack-type or frame-type stacking fermentation of basket-shaped starter cakes. A stainless-steel basket for wrapping the basket-shaped starter cake blanks is designed to keep the basket-shaped starter cakes warm and moisturized, slow down the water evaporation, so as to realize the mechanized rack-type or frame-type stacking and culturing fermentation of high-quality soy sauce-flavored Daqu.
[0022] The present utility model provides a basket for the stacking fermentation of basket-shaped soy sauce-flavored Daqu, which includes 1 hollow cover plate and 1 hollow square main body.
[0023] The hollow square main body is welded by 2 hollow side plates, 2 hollow end plates and 1 hollow bottom plate. The hollow structural steel plate plays the role of gas (vapor) interaction between the basket-shaped starter cake blanks inside the basket and the external fermentation space.
[0024] The cover plate is made by casting and rolling a rectangular hollow steel plate. The cover plate is fixed to the hollow square main body by a hinge for convenient placement of the starter cakes. It is fixed at the other end by a buckle to play the role of sealing the basket.
[0025] The hollow can be designed into different sizes and shapes or shapes with adjustable opening degrees. The hollow shape can be square, circular, rhombic, etc.
[0026] At the same time, the basket-shaped starter cake blanks can be placed in the stainless-steel basket by a robotic arm and placed on the bearing platform of the basket rack or stacked in the basket frame, which is convenient for the operation of mechanical equipment such as automated forklifts and reduces the labor intensity.
[0027] Embodiment 1
[0028] Based on the dimensions of the basket-shaped starter cake blanks of soy sauce-flavored Daqu: length (370±0.5) mm, width (280±0.5) mm, thickness (140±0.5) mm. Considering the size error and production error of the basket-shaped starter cake blanks, the basket-shaped stainless-steel basket is designed as: length (375±0.5) mm, width (285±0.5) mm, thickness (145±0.5) mm. The hollow shape is a long strip: length 20 mm, width 3 mm.
[0029] Pressing and placing the Qu blanks. After mixing the raw materials with water, press them into a bag-shaped Qu blank with a length of (370±0.5) mm, a width of (280±0.5) mm, and a thickness of (140±0.5) mm. Then, place it in a bag-shaped stainless steel Qu basket. Place the stainless steel Qu basket containing the bag-shaped Qu blank in a 6-layer Qu frame. After placement, use an automated forklift to transfer the Qu frame to the fermentation room. After the fermentation room is filled with Qu frames, close the doors and windows to maintain the temperature and humidity of the bacteria cultivation environment. The microbial flora grows and declines within the Qu blank, undergoes natural fermentation, and natural temperature rise.
[0030] Mechanized turning of Qu. After the Qu blanks are stacked and cultivated with bacteria for a certain period of time, use a robotic arm to turn the Qu frame 180 degrees to achieve mechanized turning of Qu operation. As the moisture content of the Qu blank decreases, slightly open the doors and windows of the fermentation room until the moisture content of the Qu blank drops to about 15%, and the fermentation ends.
[0031] Storage in the warehouse. After the fermentation of the Qu blanks ends, remove the bag-shaped Qu blanks and transfer them to the finished Qu warehouse. Keep the finished Qu warehouse ventilated and dry. Store for 3 - 6 months, and it becomes the finished Qu, which can be taken out of the warehouse, crushed, and used.
Claims
1. A koji basket structure for koji fermentation, characterized in that: The koji basket structure comprises a hollow containing box body, on which a fermentation medium interaction mechanism is arranged, and the koji blanks to be fermented are arranged in the hollow containing box body; the hollow containing boxes stacked on each other exchange fermentation media under the cooperation of the fermentation medium interaction mechanism and the hollow holes (1) on the box wall.
2. The koji basket structure for koji fermentation according to claim 1, characterized in that: The hollow containing box body is composed of a regular square box body, and the fermentation medium interaction mechanism is composed of two cut corners arranged at both ends of the top surface of the square box body; in the stacking state, the square boxes form empty spaces (5) for exchanging fermentation media through the cut corners at both ends of their top surfaces.
3. The koji basket structure for koji fermentation according to claim 1 or 2, characterized in that: The hollow storage box body comprises a square hollow storage box (2) and a hollow cover (3), and the open top surface of the square hollow storage box (2) is opened or closed by the hollow cover (3).
4. The koji basket structure for koji fermentation according to claim 3, characterized in that: The hollow cover (3) is connected to the open top surface of the square hollow containing box (2) by snapping or hinged connection.
5. The koji basket structure for koji fermentation according to claim 4, characterized in that: The square hollow containing box (2) is a square hollow containing box with an open top formed by welding a hollow bottom plate, two hollow side plates and two hollow end plates.
6. The koji basket structure for koji fermentation according to claim 5, characterized in that: When a hinged connection is adopted, the hollow cover (3) is hingedly connected to one end of the open top surface of the square hollow containing box (2) through one end, and the other end is openably fixedly connected to the other end of the open top surface of the square hollow containing box (2) through a buckle.
7. The koji basket structure for koji fermentation according to claim 6, characterized in that: The hollow holes (1) arranged on each side of the square hollow containing box (2) and on the hollow cover (3) are square hollow holes, circular hollow holes or prismatic hollow holes.
8. The koji basket structure for koji fermentation according to claim 7, characterized in that: Each steel plate constituting the square hollow containing box (2) and the steel plate constituting the hollow cover (3) are all stainless steel plates.
9. A koji frame for placing the koji basket structure for koji fermentation according to claim 8, characterized in that: The curved frame is a rectangular parallelepiped frame (4) welded from stainless steel profiles. The rectangular parallelepiped frame (4) can be provided with at least one curved basket structure in the width direction and the length direction respectively, and at least six curved basket structures in the height direction.