Fermentation device of monascus for producing broiler feed

Abstract

The utility model relates to a fermentation device of monascus for producing broiler feed, which belongs to the technical field of monascus fermentation and comprises a heating barrel, a base plate is fixedly mounted on the inner bottom wall of the heating barrel, a fermentation liner is placed at the top of the base plate, a processing plate is placed at the top of the fermentation liner, and the processing plate is fixedly mounted on the inner bottom wall of the heating barrel. A hollow groove pressing head is fixedly installed at the bottom of the processing plate, and a hole opening assembly is arranged on the inclined face of the hollow groove pressing head in a penetrating mode. According to the monascus fermentation device for producing the broiler feed, a hollow groove pressing head is arranged at the bottom of a treatment plate, the hollow groove pressing head is placed in a fermentation inner container containing a substrate, the treatment plate is pressed, a groove is formed in the top of the substrate through the hollow groove pressing head, then a screw rod is pressed downwards, a top block is driven to press downwards, and a top plate of a hole opening assembly moves outwards; the hole pricking column extends outwards, uniform holes are formed in the surface of the groove of the substrate, and the problems that the holes are not uniform and the efficiency is low due to the fact that workers manually form the groove and prick some holes in the substrate are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of Monascus fermentation, and particularly relates to a fermentation device for Monascus for producing broiler feed. Background Technique

[0002] Broilers, also known as commercial chickens, are a breed of poultry specifically cultivated for meat production. They have significant characteristics in aspects such as their breeding process, growth characteristics, and nutritional value. Broilers usually have characteristics such as fast growth rate, large size, and plump muscles. Compared with laying hens, broilers have well-developed muscles and a relatively high fat content, making them suitable as a source of meat food. There are many varieties of broilers, including white - feather broilers, yellow - feather broilers, etc. Different varieties of broilers have differences in growth rate, meat quality, and disease resistance. During the production of broilers, Monascus needs to be added to the feed to improve the nutritional value of the feed and the health of poultry.

[0003] The application of Monascus in broiler feed mainly utilizes its rich metabolites and bioactive components to improve the nutritional value of the feed and the growth performance of broilers, including enhancing nutritional components, improving the absorption and utilization rate of nutritional components in the feed by broilers, increasing the content of certain B - group vitamins in the feed, promoting intestinal health, reducing the incidence of diseases, enhancing immunity, and improving meat quality and egg quality.

[0004] Before being added to broiler feed, Monascus needs to be fermented. Under sterile conditions, Monascus is inoculated onto the prepared substrate, and the fermentation temperature and humidity are controlled to promote the growth of Monascus and the formation of metabolites. During the fermentation process, the substrate needs to be regularly turned to ensure the uniform growth of Monascus, and it also helps with heat dissipation and gas exchange. The fermentation period generally ranges from several days to several weeks, and the specific time is adjusted according to the required metabolites and actual situations.

[0005] When fermenting Monascus for producing broiler feed, a groove needs to be opened on the substrate and some holes need to be made to increase the inoculation area of Monascus. At the same time, it increases heat dissipation and gas exchange, and improves fermentation efficiency. However, such operations usually need to be carried out manually by workers, resulting in uneven holes and low efficiency. In view of this, this application proposes a fermentation device for Monascus for producing broiler feed. Content of the Utility Model

[0006] Aiming at the deficiencies of the prior art, the utility model provides a fermentation device for Monascus for producing broiler feed, which has the advantages of quickly opening grooves and holes on the substrate, etc., and solves the problem that workers manually open grooves and make some holes on the substrate, resulting in uneven holes and low efficiency.

[0007] To achieve the above object, the present utility model provides the following technical solution: A fermentation device for Monascus purpureus for producing broiler feed, comprising a heating barrel, a backing plate is fixedly installed on the inner bottom wall of the heating barrel, a fermentation inner tank is placed on the top of the backing plate, a processing plate is placed on the top of the fermentation inner tank, a hollow pressing groove head is fixedly installed at the bottom of the processing plate, an opening component is disposed through the inclined surface of the hollow pressing groove head, a screw rod is disposed through the top of the processing plate, and a top block is fixedly installed at the bottom end of the screw rod located inside the hollow pressing groove head;

[0008] The opening component includes a hole-punching column disposed through the inclined surface of the hollow pressing groove head, a top plate is fixedly installed at the top end of the hole-punching column, a return spring is fixedly installed between the top plate and the inner side wall of the hollow pressing groove head, and the return spring is sleeved on the surface of the hole-punching column.

[0009] Furthermore, a partition plate is fixedly installed on the inner side wall of the hollow pressing groove head, a fixing nut is fixedly installed on the top of the partition plate, and the screw rod is threadedly connected with the fixing nut.

[0010] Furthermore, an adjusting plate is fixedly installed at one end of the screw rod located above the processing plate, and two pressing handles are fixedly installed on the top of the processing plate.

[0011] Furthermore, a top cover is placed on the top of the heating barrel, and a handle is fixedly installed on the top of the top cover.

[0012] Furthermore, a positioning ring is fixedly installed on the inner bottom wall of the heating barrel, the inner diameter of the positioning ring is larger than the outer diameter of the fermentation inner tank, and the height of the positioning ring is larger than the height of the backing plate.

[0013] Furthermore, a heating pipe is fixedly installed on the inner side wall of the heating barrel, a temperature sensor is fixedly installed on the inner side wall of the heating barrel, and a temperature controller electrically connected to the heating pipe and the temperature sensor is fixedly installed on the surface of the heating barrel.

[0014] Compared with the prior art, the present utility model provides a fermentation device for Monascus purpureus for producing broiler feed, having the following beneficial effects:

[0015] In this fermentation device for Monascus purpureus for producing broiler feed, by providing a hollow pressing groove head at the bottom of the processing plate, placing the hollow pressing groove head in the fermentation inner tank filled with the substrate, pressing the processing plate to form a groove on the top of the substrate through the hollow pressing groove head, and then pressing down through the screw rod to drive the top block to press down, moving the top plate of the opening component outwards, so that the hole-punching column extends outwards, and uniformly distributed holes are formed on the surface of the substrate groove, solving the problem that the staff manually forms grooves and punches some holes on the substrate, resulting in uneven holes and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the present utility model;

[0017] Figure 2 This is a top view sectional view of the heating barrel of the present utility model;

[0018] Figure 3 This is a front view sectional view of the fermentation inner tank of the present utility model;

[0019] Figure 4 This is a three - dimensional schematic diagram of the fermentation inner tank of the present utility model.

[0020] In the figure: 1. Heating barrel; 2. Base plate; 3. Fermentation inner tank; 4. Processing plate; 5. Hollow grooving head; 51. Partition board; 52. Fixing nut; 6. Punching component; 61. Hole - punching column; 62. Top plate; 63. Return spring; 7. Screw; 71. Adjusting plate; 8. Top block; 9. Pressing handle; 10. Top cover; 11. Handle; 12. Positioning ring; 13. Heating tube; 14. Temperature sensor; 15. Temperature controller. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1 to 4 , a fermentation device for Monascus purpureus for producing broiler feed, including a heating barrel 1. A base plate 2 is fixedly installed on the inner bottom wall of the heating barrel 1. A fermentation inner tank 3 is placed on the top of the base plate 2. A processing plate 4 is placed on the top of the fermentation inner tank 3. A hollow grooving head 5 is fixedly installed at the bottom of the processing plate 4. An opening component 6 is inserted through the inclined surface of the hollow grooving head 5. A screw 7 is inserted through the top of the processing plate 4. A top block 8 is fixedly installed at the bottom end of the screw 7 inside the hollow grooving head 5. Load the matrix inside the fermentation inner tank 3, place the fermentation inner tank 3 on the top of the base plate 2, pick up the processing plate 4, align the hollow grooving head 5 with the fermentation inner tank 3, press down from the top of the matrix, and press out a groove on the top of the matrix through the hollow grooving head 5, and open holes on the surface of the groove through the opening component 6.

[0023] Among them, the hole-opening assembly 6 includes a hole-punching column 61 penetrating through the inclined surface of the hollow grooving head 5. A top plate 62 is fixedly installed at the top end of the hole-punching column 61. A return spring 63 is fixedly installed between the top plate 62 and the inner side wall of the hollow grooving head 5. The return spring 63 is sleeved on the surface of the hole-punching column 61. When the screw rod 7 moves downward, it drives the top block 8 to move downward, presses down the top plate 62, so that the hole-punching column 61 extends out, and uniform holes are opened in the matrix groove. When the screw rod 7 drives the top block 8 to rise, the return spring 63 resets, drives the top plate 62 to reset, and makes the hole-punching column 61 retract.

[0024] Meanwhile, a partition plate 51 is fixedly installed on the inner side wall of the hollow grooving head 5, and a fixing nut 52 is fixedly installed at the top of the partition plate 51. The screw rod 7 is threadedly connected with the fixing nut 52.

[0025] Among them, an adjusting plate 71 is fixedly installed at one end of the screw rod 7 above the processing plate 4, and two pressing handles 9 are fixedly installed at the top of the processing plate 4. By rotating the adjusting plate 71, the screw rod 7 is driven to rotate. Under the action of the fixing nut 52, the screw rod 7 is driven to move downward or upward.

[0026] Meanwhile, a top cover 10 is placed on the top of the heating barrel 1, and a handle 11 is fixedly installed at the top of the top cover 10.

[0027] Among them, a positioning ring 12 is fixedly installed on the inner bottom wall of the heating barrel 1. The inner diameter of the positioning ring 12 is larger than the outer diameter of the fermentation inner tank 3, and the height of the positioning ring 12 is larger than the height of the cushion plate 2.

[0028] Secondly, a heating pipe 13 is fixedly installed on the inner side wall of the heating barrel 1, a temperature sensor 14 is fixedly installed on the inner side wall of the heating barrel 1, and a temperature controller 15 electrically connected to the heating pipe 13 and the temperature sensor 14 is fixedly installed on the surface of the heating barrel 1. After the grooves and holes are opened at the top of the matrix, the processing plate 4 is taken away, the Monascus bacteria are inoculated on the surface of the matrix, water is filled into the heating barrel 1, the top cover 10 is covered, and the heating pipe 13 is controlled to work through the temperature controller 15. The heating pipe 13 heats the water, and the fermentation inner tank 3 is heated through the water, so that the fermentation is in a suitable temperature range.

[0029] When this embodiment is in use, the matrix is loaded into the fermentation inner tank 3, the fermentation inner tank 3 is placed on the top of the cushion plate 2, the processing plate 4 is picked up, the hollow grooving head 5 is aligned with the fermentation inner tank 3, and it is pressed downward from the top of the matrix. A groove is pressed out on the top of the matrix through the hollow grooving head 5, holes are opened on the surface of the groove through the hole-opening assembly 6, then the processing plate 4 is taken away, water is filled into the heating barrel 1, the top cover 10 is covered, and the temperature controller 15 is used to control the heating pipe 13 to work, so as to keep the water temperature in a suitable temperature range for fermentation.

[0030] All the electrical components mentioned in the text are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed power connection technology will not be elaborated in the text.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fermentation device for producing Monascus for broiler feed, comprising a heating barrel (1), characterized in that: A backing plate (2) is fixedly mounted on the inner bottom wall of the heating barrel (1), a fermentation liner (3) is placed on the top of the backing plate (2), a processing plate (4) is placed on the top of the fermentation liner (3), a hollow groove pressing head (5) is fixedly mounted on the bottom of the processing plate (4), an opening component (6) is penetrated through the inclined surface of the hollow groove pressing head (5), a screw rod (7) is penetrated through the top of the processing plate (4), and a top block (8) is fixedly mounted on the bottom end of the screw rod (7) located inside the hollow groove pressing head (5); The hole-opening assembly (6) comprises a piercing column (61) which is inserted into the inclined surface of the hollow groove pressing head (5); a top plate (62) is fixedly mounted on the top of the piercing column (61); a return spring (63) is fixedly mounted between the top plate (62) and the inner side wall of the hollow groove pressing head (5); and the return spring (63) is sleeved on the surface of the piercing column (61).

2. A fermentation device for producing Monascus for broiler feed according to claim 1, characterized in that: A partition plate (51) is fixedly mounted on the inner side wall of the hollow groove pressing head (5), a fixing nut (52) is fixedly mounted on the top of the partition plate (51), and the screw rod (7) is threadedly connected to the fixing nut (52).

3. A fermentation device for producing Monascus for broiler feed according to claim 1, characterized in that: An adjustment plate (71) is fixedly mounted on one end of the screw rod (7) located above the processing plate (4), and two pressing handles (9) are fixedly mounted on the top of the processing plate (4).

4. A fermentation device for producing Monascus for broiler feed according to claim 1, characterized in that: A top cover (10) is placed on the top of the heating barrel (1), and a handle (11) is fixedly mounted on the top of the top cover (10).

5. The fermentation device for producing Monascus for broiler feed according to claim 1, characterized in that: A positioning ring (12) is fixedly mounted on the inner bottom wall of the heating barrel (1), the inner diameter of the positioning ring (12) is greater than the outer diameter of the fermentation liner (3), and the height of the positioning ring (12) is greater than the height of the pad (2).

6. The fermentation device for producing Monascus for broiler feed according to claim 1, characterized in that: A heating tube (13) is fixedly mounted on the inner wall of the heating barrel (1), a temperature sensor (14) is fixedly mounted on the inner wall of the heating barrel (1), and a temperature controller (15) electrically connected to the heating tube (13) and the temperature sensor (14) is fixedly mounted on the surface of the heating barrel (1).

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